Circular Thread Milling Tools in Solid Carbide
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- Garey Pierce
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1 Circular Milling Tools in Solid Carbide
2 Our Company Circular- and Milling Tools with Inserts (Single Point) PolyMI TriMI Circular Milling Tools with Inserts TrioCUT Circular Milling Tools in Solid Carbide SolidCUT RPK-Reamers with Polygonal Interface PolyREAM Driven Toolholders for CNC Machining Centers Driven Toolholders for CNC Turning Machines Multi-Spindle Technology Modular Quick Change Systems mi and Hydroflex mimaticmi HydroFEX Static Toolholders for CNC Turning Machines High Performance Precision and Standard Chucks
3 Circular Milling Cutters in Solid Carbide Version UÊ-Coating UÊUncoated Types UÊBest Prices UÊBest Endurance UÊ from Ø 4 UÊShort processing times by high cutting speed and feed rates UÊong endurance UÊHigh thread quality; threads are full cutted to the bore hole ground UÊSmall chips prevents chip congestion UÊHigh surface quality achievable UÊTolerance values can be realized with accurate corrections UÊOnly one tool needed for different diameters within the same pitch UÊAccurate thread flanks by extreme diameter proportions can also be machined with specific profile corrections UÊAlternatively for left- or right-hand threads UÊOnly one tool for blind holes and through holes UÊCore diameter and thread are exactly concentric UÊow cutting pressure when machining thinwalled parts 72
4 Table of Content Type Page range Metric M with chamfer M3 - M20 M5 - M Metric Fine MF Universal with chamfer M5 - M20 M10 - >M27 M8 - M Whitworth Pipe G Universal with chamfer 1/8-1/2 1/4 - >1 1/16-5/ British Standard Whitworth BSW 5/16-5/8 78 British Standard Fine BSF 5/16-5/8 78 Unified National Coarse UNC with chamfer 1/4-1/2 1/4-3/ Unified National Fine UNF with chamfer 1/4-1/2 1/4-3/ NPT NPT with chamfer 1/16-3/4 1/16-3/ Technical Data Information about circular thread milling Cutting data reference values
5 Solid Carbide Circular Milling Cutter M 13 IR / I5 P M3 0,5 2,4 42 7, M4 0,7 3, , M5 0,8 4, , M6 1,0 4, , M8 1,25 5, , M10 1,5 7, , M12 1,75 9, , M14 2,0 11, , M16 2,0 12, , M18 2,5 14, , M20 2,5 16, , type on the shank M 13 IR / I5 on the face P 2 d 2 M5 0, ,7 13,35 8 5,3 3 on the shank M6 1,0 4, ,55 8 6,3 3 on the shank M8 1,25 6, ,75 20, ,3 3 on the shank M10 1,5 7, ,5 24, ,3 3 on the shank M12 1,75 9, , ,3 4 on the shank M14 2,0 11, , ,3 4 on the shank M16 2,0 11, , on the face M18 2,5 13, ,5 41, ,3 4 on the shank M20 2,5 15, on the face
6 Solid Carbide Circular Milling Cutter MF 13 IR / I5 P M5 x 0,5 0,5 4, , M6 x 0,75 0,75 4, , M8 x 1 1,0 5, , M10 x 1,25 1,25 7, , M12 x 1 1,0 9, , M12 x 1,25 1,25 9, , M12 x 1,5 1,5 9, , M14 x 1 1,0 11, , M14 x 1,5 1,5 11, , M16 x 1,5 1,5 11, , M18 x 1,5 1,5 14, , M20 x 1,5 1,5 16, , Universal type MF 13 IR / I5 from P > M10 0, > M11 0, > M12 1, > M14 1, > M18 1, > M22 1, > M14 1, > M16 1, > M20 1, > M24 1, > M16 2, > M20 2, > M24 2, > M24 3, > M27 3,
7 Universal type Solid Carbide Circular Milling Cutter MF 13 IR / I5 from P FKN (uncoated) > M10 0, > M11 0, > M12 1, > M14 1, > M18 1, > M22 1, > M14 1, , > M16 1, > M20 1, , > M24 1, > M16 2, > M20 2, > M24 2, > M24 3, > M27 3, type on the shank MF 13 IR / I5 on the face P 2 d 2 M8 x 1 1, ,3 3 on the shank M10 x 1 1, , ,3 3 on the shank M10 x 1,25 1, ,5 24, ,3 3 on the shank M12 x 1 1,0 9, ,3 4 on the shank M12 x 1,25 1,25 9, ,5 29, ,3 4 on the shank M12 x 1,5 1,5 9, , ,3 4 on the shank M14 x 1 1,0 11, , ,3 4 on the shank M14 x 1,5 1,5 11, ,5 33, ,3 4 on the shank M16 x 1,5 1, , on the face M18 x 1,5 1, , ,3 4 on the shank M20 x 1,5 1, , on the face
8 G 228/1 IR / I AR / A5 Solid Carbide Circular Milling Cutter G 1/8 28 8, , G 1/4 19 9, , G 3/ , , G 1/ , , Universal type G 228/1 IR / I AR / A5 from FKN (uncoated) G 1/4-3/ , G 1/2-7/ , > G , type on the shank G 228/1 IR / I AR / A5 on the face 2 d 2 G 1/ ,3 18, on the shank G 1/8 28 7, ,8 23, on the shank G 1/4 19 9, ,0 30, ,5 4 on the shank G 3/ , , on the face G 1/ , , on the face G 5/ , , on the face
9 Solid Carbide Circular Milling Cutter BSW IR / I 228/1 15 5/ , , /8 16 5, , / , , /2 12 7, , /8 11 9, BSF IR / I 228/1 15 5/ , , /8 20 5, / , , /2 16 7, , /8 14 9,
10 Solid Carbide Circular Milling Cutter UNC ASME B 1.1 IR / I5 1/ , / , , / , , / , , / , , type on the shank UNC ASME B 1.1 IR / I5 on the face 2 d 2 1/ , ,73 8 6,65 3 on the shank / , ,7 21,9 10 8,25 3 on the shank / , ,8 25, ,83 3 on the shank / , ,6 26, ,43 3 on the shank / , ,3 32, on the shank / , ,9 36, ,61 4 on the shank / , , on the face / , ,6 44, ,35 5 on the shank
11 Solid Carbide Circular Milling Cutter UNF ASME B 1.1 IR / I5 1/ , , / , , / , , / , , / , , type on the shank UNF ASME B 1.1 IR / I5 on the face 2 d 2 1/ , ,5 16,2 8 6,65 3 on the shank / , , ,25 3 on the shank / , , ,83 3 on the shank / , ,8 25, ,4 3 on the shank / , ,9 30, on the shank / ,0 33, ,61 4 on the shank / , , on the face / , ,35 5 on the shank
12 Solid Carbide Circular Milling Cutter NPT Cone 1:16 IR / I5 1/ , , /8 27 7, , / , , / , , / , , / , , type NPT Cone 1:16 IR / I5 1/ , , on the face / , , on the face / , , on the face / , , on the face
13 Symbols Tool shaft without clamping surface 13 standard Tool shaft with Weldon clamping surface M standard Tool shaft with Whistle clamping surface IR / I for right- and left hand internal thread for left hand thread modify your NC-program! supply depth max. 15 Helix angle Information about Milling Machining Sequence Alternative to the radial infeed we approve In- and Outloops by using the G-functions. Starting position Insertion Radial setting Circular Radial back- on thread depth to nominal thread milling setting to bore is ready thread diameter center and (Start-up loop) reverse stroke (Move out loop) Types with chamfer on the shank on the face 82
14 Cutting Data Reference Values * Material to be machined Strength N/² Cutting Speed Vc (m/min.) Countersink feed f /U Feed per tooth fz* Unalloyed steel Alloyed and unalloyed steel ,19 0,03-0, ,19 0,03-0, ,17 0,01-0, ,15 0,01-0,05 High-speed steel ,15 0,01-0,05 Stainless steel V2A ,18 0,03-0,06 V4A ,18 0,03-0,06 Grey cast iron Spherulitic graphite iron Malleable cast iron ,27 0,03-0, ,24 0,03-0, ,24 0,03-0,06 Aluminium (alloys) Cooper (alloys) Aluminium special alloys Cooper alloys, short-chipping ,27 0,05-0, ,27 0,05-0, ,30 0,05-0, ,27 0,05-0,15 Thermoplastic Thermosetting plastic and fibrereinforced plastic ,05-0, ,05-0,15 Nickel alloys Titan alloys ,12 0,01-0, ,14 0,01-0,03 * coating on ultra fine grit with highest toughness, paired with high hardness. 83
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