TOOL NEWS. Highly rigid body produced by utilizing the latest technology. Lengths L/D=2 6 Now Available. Indexable Drill MVX. Insert Expansion B202A
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- Marcia Carter
- 6 years ago
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1 TOOL NEWS Update B22A Indexable Drill Highly rigid body produced by utilizing the latest technology Insert Expansion Lengths L/D=2 6 Now Available
2 Indexable Drill 4 Cutting Edges Economical 4-corner insert. Unique Chipbreaker Design Universal UM Breaker US Breaker for Stainless Steel For a wide range of work materials and applications. Wiper Edge A wiper type geometry for the peripheral cutting edge achieves excellent wall accuracy. Ideal Combination of Outer CVD Insert and Inner PVD Insert A highly wear resistant CVD coated insert is used for the peripheral edge and a PVD coated insert is used for the inner position for extra stability. High Rigid Body Increased surface hardness prevents abrasive damage caused by chip flow. Optimum insert position controls deformation and vibration of the holder. This enabled a maximum drilling depth of L/D=6. 1
3 Key Technology that Enabled L/D=6 Machining Optimum Positioning of the Outer and Inner Inserts By optimizing the cutting ratio A & B for the outer and inner inserts, deformation of the tool body can be controlled. Additionally, the uniformity of the cutting ratio A and B; across all diameters, reduces variations and improves performance. Optimum Flute Positioning Extra body thickness positioned behind the inner edge helps to resist the principal force and prevents twisting and deformation during the initial cutting. I B A I Principal Cutting Force I I Inclined Coolant Through Holes Chip evacuation when drilling deep holes is improved with specially designed coolant through holes that maintain coolant pressure. Chip evacuation capacity is 2% greater than conventional products. 2
4 Insert Chipbreaker Inner Insert, for Stainless Steel US Breaker A B The cutting edge has both sharp and strong type geometry along its length for improved fracture resistance. The radius design also achieves excellent fracture and welding resistance. For General Use, Medium and High Feed Rates UM Breaker C The unique wave design allows smooth chip discharge. An universal breaker for steel, stainless steel, cast iron and hardened steel. A Strong Cutting Edge Part B Sharp Cutting Edge Part AA BB CC C Insert with Reinforced Edge UH Breaker E The strengthened cutting edge and Ti-Al- Si coating provides excellent stability even when cutting hardened steel (up to 45HRC) or general steel. Insert for Aluminum UN Breaker D Outstanding chip evacuation is achieved by the breaker which was designed to focus on sharpness. Aluminum welding is also prevented by smoothing on the rake surfaces. E EE D DD Insert Selection Criteria The peripheral cutting speed is naturally slower towards the center of the drill and chip welding easily occurs. Below are some important points that will help to select the correct insert. 3 Steel and Cast Iron Please use the UM breaker. For the outer edge, use the CVD coated grade MC12 for steel applications and the MC52 grade for cast iron. For the inner edge the PVD coated grade VP15TF should be used. If fracturing occurs, VP15TF should be used for both positions to provide extra stability. Stainless Steel For the best performance, use the UM breaker in the peripheral edge and the US breaker in the inner edge. The selection of grade should be the same as used for steels. Hardened Steel and Preventing Fracture For the inner edge, UH is the ideal breaker. The high-strength, negative land edge, together with the durable PVD coated carbide grade DP82, are suitable for machining hardened steel (45HRC or lower) and preventing fracture in steel and cast iron. Aluminum Alloy Processing For both the inner and outer edges, UN breakers are ideal. The polished finish and peripheral polishing prevent welding, and the combination of the positive lands and high rake angle further enhances the sharpness. P MC12 VP15TF VP15TF VP15TF Mild Steel, Alloy Steel M MC12 VP15TF VP15TF VP15TF Stainless Steel K MC52 VP15TF VP15TF VP15TF Cast Iron H MC12 DP82 VP15TF DP82 Hardened Steel NEW N TF15 TF15 Aluminum Alloy NEW 1st Recommendation NEW When outer insert fractures Outer Insert Inner Insert Outer Insert Inner Insert UM Breaker UM Breaker UM Breaker UM Breaker UM Breaker US Breaker UM Breaker US Breaker UM Breaker UM Breaker UM Breaker UM Breaker NEW UM Breaker UH Breaker UM Breaker UH Breaker UN Breaker UN Breaker
5 Features of Grade MC12 MC12 is a CVD coated grade for higher cutting speeds. The main properties are high wear and high plastic deformation resistance for reliability. MC52 MC52 is a CVD coated grade suitable for drilling cast iron. It has excellent abrasion resistance and gives long tool life by controlling chipping and thermal cracking that can occur when drilling nodular cast iron. VP15TF VP15TF is a PVD coated grade suitable for a wide range of applications. The micro-grain substrate and Miracle coating provide excellent welding resistance. DP82 With the combination of a tough, special carbide substrate and high-hardness Ti-Al-Si coating, DP82 is a PVD coated carbide grade suitable for hardened steel (45HRC or lower) and preventing fracture in steel and cast iron. Special Application Examples Drilling on a Slope Half Hole Overlapped Holes Boring Internal Turning External Turning Cutting Mode vc (SFM) vf (IPR) For special applications use only up to a DCx4 length tool body. 4
6 Indexable Drill P M K N S H INCH STANDARD Internal Coolant Machining Tolerance (guide)(inch) L/D ø.687" ø1.312" ø1.375" ø1.812" ø1.875" ø2.5" 2, , DC LBX LPR OAL CNT (NPT) DCON DCSFMS Coolant Plug (Screw) Maximum offset for turning X axis plus Center Axis 5 Hole Depth DC Order Number 2 LBX LPR OAL DCON DCSFMS A No.T (l/d) 2 687X2C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 3 687X3C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 4 687X4C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 5 687X5C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 6 687X6C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 2 75X2C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 3 75X3C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 4 75X4C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 5 75X5C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 6 75X6C1 a SOoX6 TPS25 ztip7f 1/8 HSS56 HKY25R 2 812X2C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 3 812X3C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 4 812X4C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 5 812X5C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 6 812X6C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 2 875X2C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 3 875X3C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 4 875X4C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 5 875X5C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 6 875X6C1 a SOoX7 TPS3 ztip1f 1/8 HSS56 HKY25R 2 937X2C1 a SOoX8 TPS351 xtip1w 1/8 HSS56 HKY25R 3 937X3C1 a SOoX8 TPS351 xtip1w 1/8 HSS56 HKY25R 4 937X4C1 a SOoX8 TPS351 xtip1w 1/8 HSS56 HKY25R 5 937X5C1 a SOoX8 TPS351 xtip1w 1/8 HSS56 HKY25R 6 937X6C1 a SOoX8 TPS351 xtip1w 1/8 HSS56 HKY25R 2 1X2C125 a SOoX8 TPS351 xtip1w 1/8 HSS68 HKY3R 3 1X3C125 a SOoX8 TPS351 xtip1w 1/8 HSS68 HKY3R 4 1X4C125 a SOoX8 TPS351 xtip1w 1/8 HSS68 HKY3R 5 1X5C125 a SOoX8 TPS351 xtip1w 1/8 HSS68 HKY3R 6 1X6C125 a SOoX8 TPS351 xtip1w 1/8 HSS68 HKY3R 1 Clamp Torque (lbf-in) : TIP7F=8.9, TIP1F=17.7, TIP1W=22 2 Number of Teeth a : Inventory maintained. A Insert Type (inch) z NPT Plug x (Side) (Back) Clamp CNT Screw Wrench Coolant Plug Coolant Plug (Screw) (Wrench)
7 Hole Depth DC Order Number 2 LBX LPR OAL DCON DCSFMS A No.T (l/d) 2 162X2C125 a SOoX8 TPS351 TIP1W 1/8 HSS68 HKY3R 3 162X3C125 a SOoX8 TPS351 TIP1W 1/8 HSS68 HKY3R 4 162X4C125 a SOoX8 TPS351 TIP1W 1/8 HSS68 HKY3R 5 162X5C125 a SOoX8 TPS351 TIP1W 1/8 HSS68 HKY3R 6 162X6C125 a SOoX8 TPS351 TIP1W 1/8 HSS68 HKY3R X2C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X3C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X4C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X5C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X6C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X2C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X3C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X4C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X5C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X6C125 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R 2 125X2C15 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R 3 125X3C15 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R 4 125X4C15 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R 5 125X5C15 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R 6 125X6C15 a SOoX9 TPS4 TIP15W 1/8 HSS68 HKY3R X2C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X3C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X4C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X5C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X6C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X2C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X3C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X4C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X5C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X6C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X2C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X3C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X4C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X5C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X6C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R 2 15X2C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R 3 15X3C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R 4 15X4C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R 5 15X5C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R 6 15X6C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X2C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X3C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X4C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X5C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R X6C15 a SOoX11 TPS43 TIP15W 1/4 HSS81 HKY4R 1 Clamp Torque (lbf-in) : TIP1W=22, TIP15W=31 2 Number of Teeth Insert Type NPT Plug (Side) (Back) (inch) Clamp CNT Screw Wrench Coolant Plug Coolant Plug (Screw) (Wrench) 6
8 Hole Depth DC Order Number 2 LBX LPR OAL DCON DCSFMS A No.T Indexable Drill (l/d) X2C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X3C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X4C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X5C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X6C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X2C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X3C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X4C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X5C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X6C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R 2 175X2C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R 3 175X3C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R 4 175X4C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R 5 175X5C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X2C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X3C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X4C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X5C15 a SOoX13 TPS43 ztip15w 1/4 HSS81 HKY4R X2C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X3C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X4C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X5C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X2C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X3C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X4C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X5C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R 2 2X2C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R 3 2X3C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R 4 2X4C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R 5 2X5C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X2C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X3C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X4C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R X5C15 a SOoX16 TPS54 xtip25d 1/4 HSS112 HKY5R 2 225X2C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 3 225X3C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 4 225X4C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 5 225X5C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R X2C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R X3C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R X4C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R X5C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 2 25X2C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 3 25X3C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 4 25X4C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 5 25X5C15 a SOoX18 TPS54 xtip25d 1/4 HSS112 HKY5R 1 Clamp Torque (lbf-in) : TIP15W=31, TIP25D=66 2 Number of Teeth Insert Type z NPT Plug x (Side) (Back) (inch) Clamp CNT Screw Wrench Coolant Plug Coolant Plug (Screw) (Wrench) 7 a : Inventory maintained.
9 Inserts (inch) Shape Drill Dia. Insert Number IC S RE MC52 MC12 VP15TF DP82 TF15 Geometry UM ø.687" ø.75" SOMX635-UM a a a ø.812" ø.875" SOMX7355-UM a a a ø.937" ø1.62" SOMX845-UM a a a RE ø1.125" ø1.25" SOMX9456-UM a a a ø1.312" ø1.562" SOMX11556-UM a a a ø1.625" ø1.812" SOMX1368-UM a a a IC S 11 ø1.875" ø2.125" SOMX16658-UM a a a General Purpose ø2.25" ø2.5" SOMX1878-UM a a a US ø.687" ø.75" SOMX635-US a ø.812" ø.875" SOMX7355-US a ø.937" ø1.62" SOMX845-US a RE ø1.125" ø1.25" SOMX9456-US a ø1.312" ø1.562" SOMX11556-US a ø1.625" ø1.812" SOMX1368-US a IC S 11 For Stainless Steel and Inner Edge ø1.875" ø2.125" SOMX16658-US a ø2.25" ø2.5" SOMX1878-US a UH ø.687" ø.75" SOMX6295-UH a ø.812" ø.875" SOMX7345-UH a ø.937" ø1.62" SOMX8395-UH a RE ø1.125" ø1.25" SOMX9446-UH a ø1.312" ø1.562" SOMX11546-UH a ø1.625" ø1.812" SOMX13598-UH a IC S 11 Strong Cutting Edge Type and Inner Edge ø1.875" ø2.125" SOMX16648-UH a ø2.25" ø2.5" SOMX18698-UH a UN ø.687" ø.75" SOGX635-UN a ø.812" ø.875" SOGX7355-UN a ø.937" ø1.62" SOGX845-UN a RE ø1.125" ø1.25" SOGX9456-UN a ø1.312" ø1.562" SOGX11556-UN a ø1.625" ø1.812" SOGX1368-UN a IC S 11 ø1.875" ø2.125" SOGX16658-UN a For Aluminum Alloy ø2.25" ø2.5" SOGX1878-UN a MC12 and MC52 are made exclusively for use as an outer insert. 8
10 Indexable Drill P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Difficult-to-Cut Materials Hardened Steel METRIC STANDARD Machining Tolerance (guide)(mm) L/D ø17 ø33 ø33.5 ø47 ø48 ø63 2, , DC LBX DCON DCSFMS Maximum offset for turning LPR OAL X axis plus Side Coolant Not Available. Center Axis A (mm) 9 Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A (l/d) Insert Type Clamp Screw Wrench 2 17X2F2 s SOoX6 TPS25 TIP7F 3 17X3F2 s SOoX6 TPS25 TIP7F 4 17X4F2 s SOoX6 TPS25 TIP7F 5 17X5F2 s SOoX6 TPS25 TIP7F 6 17X6F2 s SOoX6 TPS25 TIP7F 2 175X2F25 s SOoX6 TPS25 TIP7F 3 175X3F25 s SOoX6 TPS25 TIP7F 4 175X4F25 s SOoX6 TPS25 TIP7F 5 175X5F25 s SOoX6 TPS25 TIP7F 6 175X6F25 s SOoX6 TPS25 TIP7F 2 18X2F25 s SOoX6 TPS25 TIP7F 3 18X3F25 s SOoX6 TPS25 TIP7F 4 18X4F25 s SOoX6 TPS25 TIP7F 5 18X5F25 s SOoX6 TPS25 TIP7F 6 18X6F25 s SOoX6 TPS25 TIP7F 2 185X2F25 s SOoX6 TPS25 TIP7F 3 185X3F25 s SOoX6 TPS25 TIP7F 4 185X4F25 s SOoX6 TPS25 TIP7F 5 185X5F25 s SOoX6 TPS25 TIP7F 6 185X6F25 s SOoX6 TPS25 TIP7F 2 19X2F25 s SOoX6 TPS25 TIP7F 3 19X3F25 s SOoX6 TPS25 TIP7F 4 19X4F25 s SOoX6 TPS25 TIP7F 5 19X5F25 s SOoX6 TPS25 TIP7F 6 19X6F25 s SOoX6 TPS25 TIP7F 2 195X2F25 s SOoX6 TPS25 TIP7F 3 195X3F25 s SOoX6 TPS25 TIP7F 4 195X4F25 s SOoX6 TPS25 TIP7F 5 195X5F25 s SOoX6 TPS25 TIP7F 6 195X6F25 s SOoX6 TPS25 TIP7F 1 Clamp Torque (lbf-in) : TIP7F=8.9 2 Number of Teeth s : Inventory maintained in Japan.
11 Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A (l/d) 2 2X2F25 s SOoX7 TPS3 ztip1f 3 2X3F25 s SOoX7 TPS3 ztip1f 4 2X4F25 s SOoX7 TPS3 ztip1f 5 2X5F25 s SOoX7 TPS3 ztip1f 6 2X6F25 s SOoX7 TPS3 ztip1f 2 25X2F25 s SOoX7 TPS3 ztip1f 3 25X3F25 s SOoX7 TPS3 ztip1f 2 21X2F25 s SOoX7 TPS3 ztip1f 3 21X3F25 s SOoX7 TPS3 ztip1f 4 21X4F25 s SOoX7 TPS3 ztip1f 5 21X5F25 s SOoX7 TPS3 ztip1f 6 21X6F25 s SOoX7 TPS3 ztip1f 2 215X2F25 s SOoX7 TPS3 ztip1f 3 215X3F25 s SOoX7 TPS3 ztip1f 2 22X2F25 s SOoX7 TPS3 ztip1f 3 22X3F25 s SOoX7 TPS3 ztip1f 4 22X4F25 s SOoX7 TPS3 ztip1f 5 22X5F25 s SOoX7 TPS3 ztip1f 6 22X6F25 s SOoX7 TPS3 ztip1f 2 225X2F25 s SOoX7 TPS3 ztip1f 3 225X3F25 s SOoX7 TPS3 ztip1f 2 23X2F25 s SOoX8 TPS351 xtip1w 3 23X3F25 s SOoX8 TPS351 xtip1w 4 23X4F25 s SOoX8 TPS351 xtip1w 5 23X5F25 s SOoX8 TPS351 xtip1w 6 23X6F25 s SOoX8 TPS351 xtip1w 2 235X2F25 s SOoX8 TPS351 xtip1w 3 235X3F25 s SOoX8 TPS351 xtip1w 2 24X2F25 s SOoX8 TPS351 xtip1w 3 24X3F25 s SOoX8 TPS351 xtip1w 4 24X4F25 s SOoX8 TPS351 xtip1w 5 24X5F25 s SOoX8 TPS351 xtip1w 6 24X6F25 s SOoX8 TPS351 xtip1w 2 245X2F25 s SOoX8 TPS351 xtip1w 3 245X3F25 s SOoX8 TPS351 xtip1w 2 25X2F25 s SOoX8 TPS351 xtip1w 3 25X3F25 s SOoX8 TPS351 xtip1w 4 25X4F25 s SOoX8 TPS351 xtip1w 5 25X5F25 s SOoX8 TPS351 xtip1w 6 25X6F25 s SOoX8 TPS351 xtip1w 2 255X2F25 s SOoX8 TPS351 xtip1w 3 255X3F25 s SOoX8 TPS351 xtip1w 2 26X2F32 s SOoX8 TPS351 xtip1w 3 26X3F32 s SOoX8 TPS351 xtip1w 4 26X4F32 s SOoX8 TPS351 xtip1w 5 26X5F32 s SOoX8 TPS351 xtip1w 6 26X6F32 s SOoX8 TPS351 xtip1w 1 Clamp Torque (lbf-in) : TIP1F=17.7, TIP1W=22 2 Number of Teeth Insert Type Clamp Screw z (mm) x Wrench 1
12 Indexable Drill (mm) 11 Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A (l/d) X2F32 s SOoX8 TPS351 TIP1W 3 265X3F32 s SOoX8 TPS351 TIP1W 2 27X2F32 s SOoX8 TPS351 TIP1W 3 27X3F32 s SOoX8 TPS351 TIP1W 4 27X4F32 s SOoX8 TPS351 TIP1W 5 27X5F32 s SOoX8 TPS351 TIP1W 6 27X6F32 s SOoX8 TPS351 TIP1W 2 275X2F32 s SOoX8 TPS351 TIP1W 3 275X3F32 s SOoX8 TPS351 TIP1W 2 28X2F32 s SOoX9 TPS4 TIP15W 3 28X3F32 s SOoX9 TPS4 TIP15W 4 28X4F32 s SOoX9 TPS4 TIP15W 5 28X5F32 s SOoX9 TPS4 TIP15W 6 28X6F32 s SOoX9 TPS4 TIP15W 2 285X2F32 s SOoX9 TPS4 TIP15W 3 285X3F32 s SOoX9 TPS4 TIP15W 2 29X2F32 s SOoX9 TPS4 TIP15W 3 29X3F32 s SOoX9 TPS4 TIP15W 4 29X4F32 s SOoX9 TPS4 TIP15W 5 29X5F32 s SOoX9 TPS4 TIP15W 6 29X6F32 s SOoX9 TPS4 TIP15W 2 295X2F32 s SOoX9 TPS4 TIP15W 3 295X3F32 s SOoX9 TPS4 TIP15W 2 3X2F32 s SOoX9 TPS4 TIP15W 3 3X3F32 s SOoX9 TPS4 TIP15W 4 3X4F32 s SOoX9 TPS4 TIP15W 5 3X5F32 s SOoX9 TPS4 TIP15W 6 3X6F32 s SOoX9 TPS4 TIP15W X3F32 s SOoX9 TPS4 TIP15W X2F4 s SOoX9 TPS4 TIP15W 3 31X3F4 s SOoX9 TPS4 TIP15W 4 31X4F4 s SOoX9 TPS4 TIP15W 5 31X5F4 s SOoX9 TPS4 TIP15W 6 31X6F4 s SOoX9 TPS4 TIP15W X3F4 s SOoX9 TPS4 TIP15W X2F4 s SOoX9 TPS4 TIP15W 3 32X3F4 s SOoX9 TPS4 TIP15W 4 32X4F4 s SOoX9 TPS4 TIP15W 5 32X5F4 s SOoX9 TPS4 TIP15W 6 32X6F4 s SOoX9 TPS4 TIP15W X3F4 s SOoX9 TPS4 TIP15W X2F4 s SOoX9 TPS4 TIP15W 3 33X3F4 s SOoX9 TPS4 TIP15W 4 33X4F4 s SOoX9 TPS4 TIP15W 5 33X5F4 s SOoX9 TPS4 TIP15W 6 33X6F4 s SOoX9 TPS4 TIP15W s : Inventory maintained in Japan. 1 Clamp Torque (lbf-in) : TIP1W=22, TIP15W=31 2 Number of Teeth Insert Type Clamp Screw Wrench
13 DC LBX DCON DCSFMS LPR OAL (mm) Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A X3F4 s SOoX11 TPS43 TIP15W X2F4 s SOoX11 TPS43 TIP15W 3 34X3F4 s SOoX11 TPS43 TIP15W 4 34X4F4 s SOoX11 TPS43 TIP15W 5 34X5F4 s SOoX11 TPS43 TIP15W 6 34X6F4 s SOoX11 TPS43 TIP15W X3F4 s SOoX11 TPS43 TIP15W X2F4 s SOoX11 TPS43 TIP15W 3 35X3F4 s SOoX11 TPS43 TIP15W 4 35X4F4 s SOoX11 TPS43 TIP15W 5 35X5F4 s SOoX11 TPS43 TIP15W 6 35X6F4 s SOoX11 TPS43 TIP15W X3F4 s SOoX11 TPS43 TIP15W (l/d) Insert Type Clamp Screw Wrench 2 36X2F4 s SOoX11 TPS43 TIP15W 3 36X3F4 s SOoX11 TPS43 TIP15W 4 36X4F4 s SOoX11 TPS43 TIP15W 5 36X5F4 s SOoX11 TPS43 TIP15W 6 36X6F4 s SOoX11 TPS43 TIP15W 2 37X2F4 s SOoX11 TPS43 TIP15W 3 37X3F4 s SOoX11 TPS43 TIP15W 4 37X4F4 s SOoX11 TPS43 TIP15W 5 37X5F4 s SOoX11 TPS43 TIP15W 6 37X6F4 s SOoX11 TPS43 TIP15W 2 38X2F4 s SOoX11 TPS43 TIP15W 3 38X3F4 s SOoX11 TPS43 TIP15W 4 38X4F4 s SOoX11 TPS43 TIP15W 5 38X5F4 s SOoX11 TPS43 TIP15W 6 38X6F4 s SOoX11 TPS43 TIP15W 2 39X2F4 s SOoX11 TPS43 TIP15W 3 39X3F4 s SOoX11 TPS43 TIP15W 4 39X4F4 s SOoX11 TPS43 TIP15W 5 39X5F4 s SOoX11 TPS43 TIP15W 6 39X6F4 s SOoX11 TPS43 TIP15W 2 4X2F4 s SOoX13 TPS43 TIP15W 3 4X3F4 s SOoX13 TPS43 TIP15W 4 4X4F4 s SOoX13 TPS43 TIP15W 5 4X5F4 s SOoX13 TPS43 TIP15W 6 4X6F4 s SOoX13 TPS43 TIP15W 2 41X2F4 s SOoX13 TPS43 TIP15W 3 41X3F4 s SOoX13 TPS43 TIP15W 4 41X4F4 s SOoX13 TPS43 TIP15W 5 41X5F4 s SOoX13 TPS43 TIP15W 6 41X6F4 s SOoX13 TPS43 TIP15W 1 Clamp Torque (lbf-in) : TIP15W=31 2 Number of Teeth 12
14 13 Indexable Drill Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A (l/d) X2F4 s SOoX13 TPS43 ztip15w 3 42X3F4 s SOoX13 TPS43 ztip15w 4 42X4F4 s SOoX13 TPS43 ztip15w 4 42X4F5 s SOoX13 TPS43 ztip15w 5 42X5F4 s SOoX13 TPS43 ztip15w 5 42X5F5 s SOoX13 TPS43 ztip15w 6 42X6F4 s SOoX13 TPS43 ztip15w 6 42X6F5 s SOoX13 TPS43 ztip15w 2 43X2F4 s SOoX13 TPS43 ztip15w 3 43X3F4 s SOoX13 TPS43 ztip15w 4 43X4F4 s SOoX13 TPS43 ztip15w 4 43X4F5 s SOoX13 TPS43 ztip15w 5 43X5F4 s SOoX13 TPS43 ztip15w 5 43X5F5 s SOoX13 TPS43 ztip15w 6 43X6F4 s SOoX13 TPS43 ztip15w 6 43X6F5 s SOoX13 TPS43 ztip15w 2 44X2F4 s SOoX13 TPS43 ztip15w 3 44X3F4 s SOoX13 TPS43 ztip15w 4 44X4F4 s SOoX13 TPS43 ztip15w 4 44X4F5 s SOoX13 TPS43 ztip15w 5 44X5F4 s SOoX13 TPS43 ztip15w 5 44X5F5 s SOoX13 TPS43 ztip15w 2 45X2F4 s SOoX13 TPS43 ztip15w 3 45X3F4 s SOoX13 TPS43 ztip15w 4 45X4F4 s SOoX13 TPS43 ztip15w 4 45X4F5 s SOoX13 TPS43 ztip15w 5 45X5F4 s SOoX13 TPS43 ztip15w 5 45X5F5 s SOoX13 TPS43 ztip15w 2 46X2F4 s SOoX13 TPS43 ztip15w 3 46X3F4 s SOoX13 TPS43 ztip15w 4 46X4F4 s SOoX13 TPS43 ztip15w 4 46X4F5 s SOoX13 TPS43 ztip15w 5 46X5F4 s SOoX13 TPS43 ztip15w 5 46X5F5 s SOoX13 TPS43 ztip15w 2 47X2F4 s SOoX16 TPS54 xtip25d 3 47X3F4 s SOoX16 TPS54 xtip25d 4 47X4F4 s SOoX16 TPS54 xtip25d 4 47X4F5 s SOoX16 TPS54 xtip25d 5 47X5F4 s SOoX16 TPS54 xtip25d 5 47X5F5 s SOoX16 TPS54 xtip25d 2 48X2F4 s SOoX16 TPS54 xtip25d 3 48X3F4 s SOoX16 TPS54 xtip25d 4 48X4F4 s SOoX16 TPS54 xtip25d 4 48X4F5 s SOoX16 TPS54 xtip25d 5 48X5F4 s SOoX16 TPS54 xtip25d 5 48X5F5 s SOoX16 TPS54 xtip25d s : Inventory maintained in Japan. 1 Clamp Torque (lbf-in) : TIP15W=31, TIP25D=66 2 Number of Teeth Insert Type Clamp Screw z (mm) x Wrench
15 DC LBX DCON DCSFMS LPR OAL (mm) Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A (l/d) Insert Type Clamp Screw Wrench 2 49X2F4 s SOoX16 TPS54 TIP25D 3 49X3F4 s SOoX16 TPS54 TIP25D 4 49X4F4 s SOoX16 TPS54 TIP25D 4 49X4F5 s SOoX16 TPS54 TIP25D 5 49X5F4 s SOoX16 TPS54 TIP25D 5 49X5F5 s SOoX16 TPS54 TIP25D 2 5X2F4 s SOoX16 TPS54 TIP25D 3 5X3F4 s SOoX16 TPS54 TIP25D 4 5X4F4 s SOoX16 TPS54 TIP25D 4 5X4F5 s SOoX16 TPS54 TIP25D 5 5X5F4 s SOoX16 TPS54 TIP25D 5 5X5F5 s SOoX16 TPS54 TIP25D 2 51X2F4 s SOoX16 TPS54 TIP25D 3 51X3F4 s SOoX16 TPS54 TIP25D 4 51X4F4 s SOoX16 TPS54 TIP25D 4 51X4F5 s SOoX16 TPS54 TIP25D 5 51X5F4 s SOoX16 TPS54 TIP25D 5 51X5F5 s SOoX16 TPS54 TIP25D 2 52X2F4 s SOoX16 TPS54 TIP25D 3 52X3F4 s SOoX16 TPS54 TIP25D 4 52X4F4 s SOoX16 TPS54 TIP25D 4 52X4F5 s SOoX16 TPS54 TIP25D 5 52X5F4 s SOoX16 TPS54 TIP25D 5 52X5F5 s SOoX16 TPS54 TIP25D 2 53X2F4 s SOoX16 TPS54 TIP25D 3 53X3F4 s SOoX16 TPS54 TIP25D 4 53X4F4 s SOoX16 TPS54 TIP25D 4 53X4F5 s SOoX16 TPS54 TIP25D 5 53X5F4 s SOoX16 TPS54 TIP25D 5 53X5F5 s SOoX16 TPS54 TIP25D 2 54X2F4 s SOoX16 TPS54 TIP25D 3 54X3F4 s SOoX16 TPS54 TIP25D 4 54X4F4 s SOoX16 TPS54 TIP25D 4 54X4F5 s SOoX16 TPS54 TIP25D 5 54X5F4 s SOoX16 TPS54 TIP25D 5 54X5F5 s SOoX16 TPS54 TIP25D 2 55X2F4 s SOoX16 TPS54 TIP25D 3 55X3F4 s SOoX16 TPS54 TIP25D 4 55X4F4 s SOoX16 TPS54 TIP25D 4 55X4F5 s SOoX16 TPS54 TIP25D 5 55X5F4 s SOoX16 TPS54 TIP25D 5 55X5F5 s SOoX16 TPS54 TIP25D 2 56X2F4 s SOoX16 TPS54 TIP25D 3 56X3F4 s SOoX16 TPS54 TIP25D 4 56X4F4 s SOoX16 TPS54 TIP25D 4 56X4F5 s SOoX16 TPS54 TIP25D 5 56X5F4 s SOoX16 TPS54 TIP25D 5 56X5F5 s SOoX16 TPS54 TIP25D 1 Clamp Torque (lbf-in) : TIP25D=66 2 Number of Teeth 14
16 Indexable Drill (mm) Hole DC Depth Order Number 2 No.T LBX LPR OAL DCON DCSFMS A (l/d) 2 57X2F4 s SOoX18 TPS54 TIP25D 3 57X3F4 s SOoX18 TPS54 TIP25D 4 57X4F4 s SOoX18 TPS54 TIP25D 4 57X4F5 s SOoX18 TPS54 TIP25D 5 57X5F4 s SOoX18 TPS54 TIP25D 5 57X5F5 s SOoX18 TPS54 TIP25D 2 58X2F4 s SOoX18 TPS54 TIP25D 3 58X3F4 s SOoX18 TPS54 TIP25D 4 58X4F4 s SOoX18 TPS54 TIP25D 4 58X4F5 s SOoX18 TPS54 TIP25D 5 58X5F4 s SOoX18 TPS54 TIP25D 5 58X5F5 s SOoX18 TPS54 TIP25D 2 59X2F4 s SOoX18 TPS54 TIP25D 3 59X3F4 s SOoX18 TPS54 TIP25D 4 59X4F4 s SOoX18 TPS54 TIP25D 4 59X4F5 s SOoX18 TPS54 TIP25D 5 59X5F4 s SOoX18 TPS54 TIP25D 5 59X5F5 s SOoX18 TPS54 TIP25D 2 6X2F4 s SOoX18 TPS54 TIP25D 3 6X3F4 s SOoX18 TPS54 TIP25D 4 6X4F4 s SOoX18 TPS54 TIP25D 4 6X4F5 s SOoX18 TPS54 TIP25D 5 6X5F4 s SOoX18 TPS54 TIP25D 5 6X5F5 s SOoX18 TPS54 TIP25D 2 61X2F4 s SOoX18 TPS54 TIP25D 3 61X3F4 s SOoX18 TPS54 TIP25D 4 61X4F4 s SOoX18 TPS54 TIP25D 4 61X4F5 s SOoX18 TPS54 TIP25D 5 61X5F4 s SOoX18 TPS54 TIP25D 5 61X5F5 s SOoX18 TPS54 TIP25D 2 62X2F4 s SOoX18 TPS54 TIP25D 3 62X3F4 s SOoX18 TPS54 TIP25D 4 62X4F4 s SOoX18 TPS54 TIP25D 4 62X4F5 s SOoX18 TPS54 TIP25D 5 62X5F4 s SOoX18 TPS54 TIP25D 5 62X5F5 s SOoX18 TPS54 TIP25D 2 63X2F4 s SOoX18 TPS54 TIP25D 3 63X3F4 s SOoX18 TPS54 TIP25D 4 63X4F4 s SOoX18 TPS54 TIP25D 4 63X4F5 s SOoX18 TPS54 TIP25D 5 63X5F4 s SOoX18 TPS54 TIP25D 5 63X5F5 s SOoX18 TPS54 TIP25D 1 Clamp Torque (lbf-in) : TIP25D=66 2 Number of Teeth Insert Type Clamp Screw Wrench 15 a : Inventory maintained. s : Inventory maintained in Japan.
17 Inserts (mm) Shape Drill Dia. Insert Number IC S RE MC52 MC12 VP15TF DP82 TF15 Geometry UM ø17 ø19.5 SOMX635-UM a a a ø2 ø22.5 SOMX7355-UM a a a ø23 ø27.5 SOMX845-UM a a a RE ø28 ø33 SOMX9456-UM a a a ø33.5 ø39 SOMX11556-UM a a a ø4 ø46 SOMX1368-UM a a a IC S 11 ø47 ø56 SOMX16658-UM a a a General Purpose ø57 ø63 SOMX1878-UM a a a US ø17 ø19.5 SOMX635-US a ø2 ø22.5 SOMX7355-US a ø23 ø27.5 SOMX845-US a RE ø28 ø33 SOMX9456-US a ø33.5 ø39 SOMX11556-US a ø4 ø46 SOMX1368-US a IC S 11 For Stainless Steel and Inner Edge ø47 ø56 SOMX16658-US a ø57 ø63 SOMX1878-US a UH ø17 ø19.5 SOMX6295-UH a ø2 ø22.5 SOMX7345-UH a ø23 ø27.5 SOMX8395-UH a RE ø28 ø33 SOMX9446-UH a ø33.5 ø39 SOMX11546-UH a ø4 ø46 SOMX13598-UH a IC S 11 Strong Cutting Edge Type and Inner Edge ø47 ø56 SOMX16648-UH a ø57 ø63 SOMX18698-UH a UN ø17 ø19.5 SOGX635-UN a ø2 ø22.5 SOGX7355-UN a ø23 ø27.5 SOGX845-UN a RE ø28 ø33 SOGX9456-UN a ø33.5 ø39 SOGX11556-UN a ø4 ø46 SOGX1368-UN a IC S 11 ø47 ø56 SOGX16658-UN a For Aluminum Alloy ø57 ø63 SOGX1878-UN a MC12 and MC52 are made exclusively for use as an outer insert. 16
18 Indexable Drill Recommended Cutting Conditions Work Material Hardness vc (SFM) Inner Breaker &.687" &.75" &17 &19.5mm fr (IPR) l/d=2 6 l/d=2, 3 l/d=4 l/d=5 l/d=6 P 655 Mild Steel 18HB (59 77) UM UH (.16 ) (.16 ) (.16 ).16 (.16 ) Carbon Steel,Alloy Steel 18 28HB 46 (375 59) UM UH (.55) ( ) ( ) (.16 ) Carbon Steel,Alloy Steel 28 35HB 33 (245 46) UM UH (.55) ( ) ( ) (.16 ) Alloy Tool Steel 35HB 44 (33 56) UM UH (.55) ( ) ( ) (.16 ) M Austenitic Stainless Steel 2HB 425 (26 59) US UM (.47) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ).16 (.16 ) Austenitic Stainless Steel >2HB 425 (26 59) US UM (.47) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ).16 (.16 ) Ferritic and Martensitic Stainless Steel 2HB 39 (26 54) US UM (.47) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ).16 (.16 ) Ferritic and Martensitic Stainless Steel >2HB 39 (26 54) US UM (.47) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ) (.16 ).16 (.16 ) K Tensile Strength 525 Gray Cast Iron 35MPa (425 64) UM.43 (.55) ( ) ( ) (.16 ) Ductile Cast Iron Tensile Strength 45MPa 33 (26 44) UM.43 (.55) ( ) ( ) (.16 ) Ductile Cast Iron Tensile Strength 8MPa 33 (23 41) UM.43 (.55) ( ) ( ) (.16 ) N Aluminum Alloy Si<5% 655 (33 115) UN.32 ( ) Aluminum Alloy 5% Si 1% 49 (33 655) UN.32 ( ) Aluminum Alloy Si>1% 49 (33 655) UN.32 ( ) H Hardened Steel 38 45HRC 165 (1 26) UH.32 (.16 ) (.16.36) 1) Reduce the cutting speed by around 3% when using VP15TF for outer insert. 2) Recommend maximum drilling depth L/D<3 for using outer coolant system. 3) Spindle through & high pressure coolant system is recommended to make stable holes for stainless steel. 17
19 18 &.812" &.937" &2 &23.5mm &1." &1.125" &24 &29.5mm &1.187" &2.5" &3 &63mm fr (IPR) fr (IPR) fr (IPR) l/d=2, 3 l/d=4 l/d=5 l/d=6 l/d=2, 3 l/d=4 l/d=5 l/d=6 l/d=2, 3 l/d=4 l/d=5 l/d=6 (.16 ) (.16 ) (.16 ).16 (.16 ) (.16 ) (.16 ) (.16 ) (.16 ) ( ) ( ) (.71) (.47) (.47).47 (.71) (.47) (.47) ( ).55 (.94).47 (.63).47 (.63).43 (.47) (.71) (.47) (.47).47 (.71) (.47) (.47) ( ).55 (.94).47 (.63).47 (.63).43 (.47) (.71) (.47) (.47).47 (.71) (.47) (.47) ( ).55 (.94).47 (.63).47 (.63) (.47) (.55) ( ) (.55) ( ) ( ) (.55) (.47) (.47) ( ) (.47) ( ) (.47) ( ) ( ) (.47) ( ) ( ) (.55) ( ) (.55) ( ) ( ) (.55) (.47) (.47) ( ) (.47) ( ) (.47) ( ) ( ) (.47) ( ) ( ) (.55) ( ) (.55) ( ) ( ) (.55) (.47) (.47) ( ) (.47) ( ) (.47) ( ) ( ) (.47) ( ) ( ) (.55) ( ) (.55) ( ) ( ) (.55) (.47) (.47) ( ) (.47) ( ) (.47) ( ) ( ) (.47) ( ) ( ).55 (.71) (.47) (.47).59 (.79).43 (.51).43 (.51) ( ).59 (.79).47 (.51).47 (.51).43 (.47).51 (.63) (.43) (.43).55 (.71).43 (.47).43 (.47) ( ).59 (.79).47 (.51).47 (.51).43 (.47).51 (.63) (.43) (.43).55 (.71).43 (.47).43 (.47) ( ).59 (.79).47 (.51).47 (.51).43 (.47).32 ( ).32 ( ) (.8).32 ( ).32 ( ).32 ( ) (.8).32 ( ).32 ( ).32 ( ) (.8).32 ( ).36 (.56) (.36).36 (.56) (.36).44 (.64).36 ( ) (inch)
20 Indexable Drill JUST FIT SLEEVE [JFS] a A sleeve for the shank of the drill to allow the cutting diameter to be increased. BD DCB DCON S5 5 5 L5 LF (mm) Order Number Set Order Number DCB DCON BD LF L5 Increase (S5 2) Order Number The Last Three Letters JFS252-1 s JFS F2 JFS252-2 s JFS F2 JFS252-3 s JFS F2 JFS252-4 s JFS F2 JFS252-5 s JFS F2 JFS s JFS F25 JFS s JFS F25 JFS s JFS F25 JFS s JFS F25 JFS s JFS F25 JFS432-1 s JFS F32 JFS432-2 s JFS F32 JFS432-3 s JFS F32 JFS432-4 s JFS F32 JFS432-5 s JFS F32 JFS54-1 s F4 JFS54-2 s F4 JFS54-3 s F4 JFS54-4 s F4 JFS54-5 s F4 It does not correspond to the shank diameter ø5mm. Increase : Size of the increase in the cutting diameter. y Guideline for Selecting a JUST FIT SLEEVE Desired = (Drillø+ Increase of JFS) +.1mm (Eg.) Desired diameter is 2.3mm (oversize is taken as.1mm). ø2.3=(2 X of25+jfs3225-2)+.1 2mm Drill Using JFS an Increase of.2mm. Oversize <Tool Selected> : 2 X if25 JUST FIT SLEEVE [JFS] : JFS (Note) Oversize can vary due to the cutting conditions used, please use the above as a guideline. y Ordering the JUST FIT SLEEVE 19 a Purchasing Method 1 a Purchasing Method 2 Oversize can vary due to the cutting conditions used. It is possible to order individually. When placing an Therefore it is recommended to purchase as a set. (5 order, please use the order number. sleeves/set) When placing an order, please use the set order number. s : Inventory maintained in Japan.
21 y Application of JUST FIT SLEEVE 1 When inserting the drill into the side lock holder, aligin the V groove on the outer peripheral edge of the drill flange, as well as the round holes of the outer peripheral edge of the sleeve flange and the screws of the side lock holder for fixing the drill. (If the drill does not have a V groove, align the notch of the drill shank with the round holes of the sleeve.) V Groove Round Hole Screw A Side Lock Holder 2 Insert screws A of the side lock holder directly to the open window of the sleeve and fix the drill. Tighten screw B to a degree so as not to damage the sleeve. Notch of Drill Shank Screw B y Application of Type Drill ause on a Lathe (1) The outer insert and machine X axis must be set parallel. The drill is designed that the center of the inner insert is -.15mm lower when matching the drill center and the machine spindle center. The inner insert may fracture if the center height of inner insert is higher than the machine X axis..15mm Center Axis (2) To adjust the hole diameter by off-setting the drill, please adjust to X axis plus direction (expanding direction of the hole diameter). Refer to the holder dimension list for the maximum adjustment rate of each holder. It is not recommended to adjust to X axis minus direction (reducing direction of the hole diameter) as the holder may interfere with the hole. X Axis Minus X Axis Plus Center Axis (3) When through hole drilling on a lathe the disc produced by the drill exiting the workpiece may be expelled at high velocity. To reduce the damager of injury or damage a cover guard is highly recommended. Cover Disc Shape Chip 2
22 Indexable Drill Cutting Performance Stainless Steel (AISI 34) has double tool life compared with conventional products when using US breaker for the inner edge. Comparison of Cutting Length -US 2 times Tool Life Comparison of Cutting Edge Outer Insert UM Breaker Inner Insert US Breaker <Cutting Conditions> Drill : 3X3F32 Insert : Outer MC12-UM Inner VP15TF-US Work Material : AISI 34 Cutting Speed : 395SFM Feed Rate :.5IPR Hole Depth : 1.97inch (Through Hole) Cutting Mode : Water Based ~59 Cutting Length (feet) Carbon Steel (AISI 149) drill achieved 3 times longer tool life compared with conventional products when drilling carbon steel. Comparison of Cutting Length 3 times Tool Life Comparison of Cutting Edge Outer Insert Inner Insert <Cutting Conditions> Drill : 19X3F25 Insert : Outer MC12-UM Inner VP15TF-UM Work Material : AISI 149 Cutting Speed : 72SFM Feed Rate : IPR Hole Depth : 1.97inch (Through Hole) Cutting Mode : Water Based Cutting Length (feet) Cast Iron (AISI No.35B) has 4 times longer tool life compared to conventional products, especially when using MC52 grade outer inserts. Comparison of Cutting Length Outer Insert MC12-UM Inner Insert VP15TF-UM Outer Insert MC52-UM Inner Insert VP15TF-UM 4 times Tool Life <Cutting Conditions> Drill : 19X3F25 Insert : Outer MC52-UM MC12-UM Inner VP15TF-UM Work Material : AISI No.35B Cutting Speed : 525SFM Feed Rate :.59IPR Hole Depth : 1.97inch (Through Hole) Cutting Mode : Water Based Cutting Length (feet) 21
23 Hardened Steel (AISI H13) has double tool life compared with conventional products. Comparison of Number of Holes 2 times Tool Life <Cutting Conditions> Drill : 17X3F2 Insert : Outer MC12-UM Inner DP82-UH Work Material : AISI H13 (45HRC) Cutting Speed : 165SFM Feed Rate :.3IPR Hole Depth : inch (Through Hole) Cutting Mode : Water Based Number of Holes (Hole) Aluminum Alloy corresponds to changes in cutting speed and feed rate. vc =655 fr =.2 vc =655 fr =.7 vc =985 fr =.5 vc =131 fr =.2 vc =131 fr =.7 <Cutting Conditions> Drill : 17X5F2 Insert : Outer TF15-UN Inner TF15-UN Work Material : Aluminum Alloy Cutting Speed : SFM Feed Rate :.2-.7IPR Hole Depth : 1.575inch (Blind Hole) Cutting Mode : Water Based UN Breaker (TF15) 22
24 Cutting Conditions Application Example Drill 3X5F32 19X3F25 Insert UM (Outer:MC12, Inner:VP15TF) Outer:MC12-UM, Inner:VP15TF-US Workpiece Carbon Steel (AISI 149) Ferritic Stainless Steels (AISI 34) Cutting Speed (SFM) Feed Rate (IPR) Hole Depth (inch) 4.94 (Through Hole) (Through Hole) Cutting Mode Water Based Results Outer Insert Outer Insert Outer Insert Inner Insert Outer Insert Inner Insert 19.5 feet Large Wear 17.1 feet Cutting length (feet) drill had less insert wear and made a better hole surface finish than conventional products. -US Can Continue Machining 84.5 feet Large Wear on Inner Edge 51.7 feet Cutting length (feet) drill achieved 1.6 times longer tool life of the peripheral edge compared with conventional products. Cutting Conditions Drill 18X3F25 265X6F32 Insert UM (Outer:MC12, Inner:VP15TF) UM (Outer:MC52, Inner:VP15TF) Workpiece Pump Austenitic Stainless Steel (AISI 316) Tappet Hole Cast Iron (AISI No.35B) Cutting Speed (SFM) Feed Rate (IPR).26 Hole Depth (inch).787 (Through Hole) (Through Hole) Cutting Mode Water Based P=58 psi Results Outer Insert Cutting length (feet) drill was able to continue drilling. insert fractured. Outer Insert Outer Insert Outer Insert 8.1 feet 62 Holes Fracture Fracture 7.9 feet 62 Holes Number of holes (Hole) Improved surface finish and less drilling noise than a conventional drill. For your safety adon't touch breakers and chips without gloves. aplease machine within recommended application range, and exchange expired tools with new parts in advance. aplease use safety cover and wear safety glasses. awhen using compounded cutting oils, please take fire prevention. awhen attaching inserts or spare parts, please use the attached wrench or driver. awhen using tools in revolution machining, please make a trial run to check run-out, vibration, abnormal sounds etc. Customer Service : Technical Service : LOS ANGELES HEAD OFFICE 1125 Slater Avenue, Fountain Valley, CA 9278 TEL : FAX : CHICAGO OFFICE 1314B North Plum Grove Road, Schaumburg, IL 6173 TEL : FAX : TORONTO OFFICE 3535 Laird Road, Units 15 & 16, Mississauga, Ontario, L5L 5Y7, Canada TEL : FAX : MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : FAX : URL : (Tools specifications subject to change without notice.) EXP-13-E11 Printed in U.S.A. 12/16
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