Viking Forge Corp. If you want to be sure FORGE IT!!!

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Viking Forge Corp. If you want to be sure FORGE IT!!!"

Transcription

1 Viking Forge Corp. If you want to be sure FORGE IT!!!

2 Viking Forge An ISO 9001:2000 Company

3 Offices: 4,000 Square Feet Tool & Die Shop: 12,000 Square Feet Forging Operations: 78,000 Square Feet 20 Acres Of Land For Future Expansion

4 Tool Making Equipment 1 Daewoo Puma 200 CNC Turning Center 1 Daewoo Puma 400 CNC Turning Center 2 Hermle C800V CNC Vertical Machining Center 1 Hermle C1200U 5 Axis CNC Vertical Machining Center 1 Alpha 1550S Lathe 2 VKM3 Milltronics Partner Mills 1 Fully Automated Die Welding Cell Miscellaneous support equipment

5 Steel Cutting Equipment Metric Ton Ficep Fully Automated Hydraulic Shear 1 4 Diameter Amada CM-100 Automated Cold Saw 1 4 Diameter Nishijimax NHC-100 Automated Cold Saw 1 6 Diameter Nishijimax NHC-150 Automated Cold Saw 2 12 X 16 Amada HA400 Automatic Saws 1 10 X 12 Amada HA250 Automatic Saw

6 Heating & Forging Equipment kw Inter-Power Induction Heating Billet Furnaces kw Inter-Power Induction Heating Billet Furnace kw AEG Elotherm Induction Heating Billet Furnace Ton National Forging Press Ton Bliss Forging Press Ton National Forging Press Ton National Forging Press Ton Erie Forging Press Ton Erie Forging Press

7 Finishing & Inspection Equipment 2 24 Cubic Foot Goff Tumble Blast Machine 1 3 Cubic Foot Wheelabrator Tumble Blast Machine Ton Chester Hydraulic Cold Coining Press Ton Waterbury Hydraulic Cold Coining Press 1 New Age 9000 Automatic Brinell Tester 1 New Age ME-2 Automatic Rockwell Tester 1 MagnaFlux Magnetic Particle Inspection Machine 1 Brown & Sharpe Excel CMM 1 Mitutoyo B715 CMM 1 Mitutoyo PH350 Optical Comparator

8 Engineering Software SolidWorks 3-D Solid Modeling CAD System SmarTeam Product Data Management System SmartFlow Workflow Management System Q-Form 3-D Finite Element Analysis GibbsCAM CNC Programming System

9 Quality Assurance Software PC-DMIS CMM Programming System DataPage CMM Statistical Data Collection System Kurt Check SPC Data Collection System GAGEtrak Calibration Management System Minitab Statistical Analysis System

10 Forging Defined Forging is the plastic deformation of metal into desired shapes using custom tooling and specialized equipment. It can be performed at various temperatures as defined below: - Cold Forging - 0 to 500 o Celsius - Warm Forging to 800 o Celsius - Hot Forging to 1100 o Celsius

11 Basic Impression Die Forging Hammer or Press In the most basic example of impression die forging, which accounts for the majority of forging production, two dies are brought together and the workpiece undergoes plastic deformation until its enlarged sides touch the die side walls Then, some material begins to flow outside the die impression, forming flash. The flash cools rapidly and presents increased resistance to deformation, effectively becoming a part of the tool. This builds pressure inside the bulk of the workpiece, aiding material flow into unfilled impressions.

12 Typical Mechanical Press

13 Typical Forging Progression

14 Precision Forging Forging close to finished size to minimize machining Tolerances tighter than typical Refinement and improvement of existing forging practice Limited to extremely high quality applications due to economics Complex geometries

15 Conventional vs. Precision Forging Before After

16 Complex Shapes

17 Flashless Forging Flashless forging is a type of precision forging Die cavity is completely closed during forging process Volume control is critical Requires stringent process controls Additional forging costs are offset by reduced machining costs

18

19 Forging Video

20 Forging Tooling Case Studies

21 Tool Steel Case Study # 1 Turbine Hub LUK / Allison Transmission / GM

22 Turbine Hub Solid Model EPRT

23

24 Solid Model of Bottom Finish Die

25 New Bottom Finish Die

26 Forge & Trim Die Assembly Solid Models b1092fa.easm Forge b1092ta.easm Trim

27 Finite Element Analysis/ Material Flow Simulation

28

29

30 Comparative Results: Bottom Finish Die Failure Die Material Mode Life Standard H-13 Wear 17,420 Dievar Wear 39,626 Overall Improvement: 220% LUK / Allison Transmission / GM

31

32

33 Comparative Results: Trepan Tool Failure Die Material Mode Life Std./ESR H-13 Wear 4,250 Dievar Wear 7,370 Overall Improvement: 73% LUK / Allison Transmission / GM

34 Tool Steel Case Study # 2 Drive Flange Magna Steyr / ZF / Mercedes

35 Drive Flange Solid Model EPRT

36

37

38 Solid Model of Bottom Finish Die

39 New Bottom Finish Die

40 New Bottom Finish Die Insert With Shrink Ring Assembled

41 Forge & Trim Die Assembly Solid Models a1161fa.easm Forge a1161ta.easm Trim

42 Finite Element Analysis/ Material Flow Simulation

43

44

45 Comparative Results: Bottom Finish Die Failure Die Material Mode Life Standard H-13 Breakage 2,650 Dievar 67% wear 5,990 33% breakage Overall Improvement: 126% Magna Steyr / ZF / Mercedes

46

47 Comparative Results: Top Finish Die Failure Die Material Mode Life Std./ESR H-13 Wear 2,146 Hotvar Wear 6,251 Overall Improvement: 191% Magna Steyr / ZF / Mercedes

48 Tool Steel Case Study # 3 Wheel Hub Tochigi Fugi / GKN / Bombardier

49 Wheel Hub Solid Model EPRT

50

51

52 Solid Model of Bottom Finish Die

53 New Bottom Finish Die

54 New Bottom Finish Die

55 Forge & Trim Die Assembly Solid Models b1174fa.easm Forge b1174ta.easm Trim

56 Finite Element Analysis/ Material Flow Simulation

57

58 Comparative Results: Bottom Finish Die Failure Die Material Mode Life Standard H-13 Wear 2,600 Dievar Wear 5,360 Overall Improvement: 110% Tochigi Fugi / GKN / Bombardier

59

60

61 Comparative Results: Top Die Posts Failure Die Material Mode Life Standard H-13 Wear 1,450 Hotvar Wear 3,110 Overall Improvement: 115% Tochigi Fugi / GKN / Bombardier

62 In Summary

63 Design Factors that Affect Tooling Cost Thin sections Number of holes and their proximity Radii and fillets Surface finish and cosmetics Special markings/identification Stock allowance Tolerances

64 Tooling Cost Components Relative Importance Design Tool steel Heat treat Nitride Machining Percent of Total Cost Machining Design Tool steel Nitride Heat treat

65 Tool Steel Supplier Evolution Past Practice H-13 is H-13 Many Suppliers Lowest Price Wins Current Practice H-13 is not H-13 Match Grade with Application 2 Suppliers Highest Quality at a Competitive Price

66 Historical Purchases Uddeholm $ $10, $470, $510,000

67 Tool Steel Heat Treat & Nitride Past Practice Heat Treat is Heat Treat, Nitride is Nitride Multiple Heat Treaters and Nitriders Multiple Heat Treat and Nitride Processes Hardness Call-out HRc Lowest Price Wins Current Practice Single Heat Treat and Nitride Source Match Process with Application Hardness Based on Die Size and Configuration Must be Competitive with Like Processes

68 Future Expectations for Tool Steel Greater Strength Better Wear Resistance Not Necessarily Lower Cost

69 Questions and Answers THANK YOU UDDEHOLM TOOLING THINK FORGING!!!

Chapter 14 Forging of Metals

Chapter 14 Forging of Metals Introduction Chapter 14 Forging of Metals Alexandra Schönning, Ph.D. Mechanical Engineering University of North Florida Figures by Manufacturing Engineering and Technology Kalpakijan and Schmid What is

More information

Welcome to. The Gateway of Indian Drop Forging. An ISO 9001: 2008 Certified Company. Veraval Main Road, Veraval (Shapar) ,

Welcome to. The Gateway of Indian Drop Forging. An ISO 9001: 2008 Certified Company. Veraval Main Road, Veraval (Shapar) , Welcome to The Gateway of Indian Drop Forging An ISO 9001: 2008 Certified Company Veraval Main Road, Veraval (Shapar) 360024, Dist. Rajkot, Gujarat, India Phone no. : - +91 2827 252020/3030, Fax: - +91

More information

High Performance Closed Die Forging Components

High Performance Closed Die Forging Components High Performance Closed Die Forging Components voestalpine Customer Day, Aberdeen May 23rd, 2017 Manfred Foettinger Imagevideo Watch the video at YouTube page 2 Company key figures (FY 2015/2016) RAW STEEL

More information

Design for Forging. Forging processes. Typical characteristics and applications

Design for Forging. Forging processes. Typical characteristics and applications Design for Forging Forging processes Forging is a controlled plastic deformation process in which the work material is compressed between two dies using either impact or gradual pressure to form the part.

More information

A wide range of cold-formable steel grades and aluminium alloys are used as wire materials within a diameter range from 5 mm to 34 mm.

A wide range of cold-formable steel grades and aluminium alloys are used as wire materials within a diameter range from 5 mm to 34 mm. Cold-Formed Parts 2 ESKA manufactures complex precision cold-formed parts for applications with large and medium quantities. The highly-efficient cold- forming process ensures economic manufacture of near-net-shape

More information

Module 3 Selection of Manufacturing Processes. IIT Bombay

Module 3 Selection of Manufacturing Processes. IIT Bombay Module 3 Selection of Manufacturing Processes Lecture 3 Design for Bulk Deformation Processes Instructional objectives By the end of this lecture, the students are expected to learn the working principle

More information

Location. Distance from : Registered Office and Works

Location. Distance from : Registered Office and Works Company Profile Location Registered Office and Works Plot No. D4-D4/1, Five Star Industrial Estate, Kagal, Kolhapur- 416236 India Tel: +91 231 2685 300 Fax +91 231 2685 333 email: info@utpindia.com www.utpindia.com

More information

State of Maine Welding Technology Center 20 Hutcherson Drive Gorham, Me (207)

State of Maine  Welding Technology Center 20 Hutcherson Drive Gorham, Me (207) www.dgmachine.com State of Maine www.dgmachine.com Steve Sullivan Vice President Steve@dgmachine.com Cell: 207-653-7922 John Doran Sales Manager Johnd@dgmachine.com Cell: 207-233-4830 Precision Machining

More information

Tools, Dies and Moulds

Tools, Dies and Moulds Tools, Dies and Moulds Tools, Dies and Moulds require innovative solutions to meet ever increasing customer demands. Complex product geometries and advanced materials present engineering, economic and

More information

Hull and machinery steel forgings

Hull and machinery steel forgings (1978) (Rev.1 1980) (Rev.2 July 2002) (Rev.3 May 2004) Hull and machinery steel forgings.1 Scope.1.1 These requirements are applicable to steel forgings intended for hull and machinery applications such

More information

Casting. Forming. Sheet metal processing. Powder- and Ceramics Processing. Plastics processing. Cutting. Joining.

Casting. Forming. Sheet metal processing. Powder- and Ceramics Processing. Plastics processing. Cutting. Joining. Traditional Manufacturing Processes Casting Forming Sheet metal processing Powder- and Ceramics Processing Plastics processing Cutting Joining Surface treatment FUNDAMENTALS OF METAL FORMING Overview of

More information

Design Molded Plastics, Inc.

Design Molded Plastics, Inc. Design Molded Plastics, Inc. Part Design Assistance Design Molded Plastics offers the added resources to take their projects to the next level Key Points: Capturing the design intent Establish part tolerances

More information

EMKAY FORGINGS PVT. LTD.

EMKAY FORGINGS PVT. LTD. ISO 9001 Certified EMKAY FORGINGS PVT. LTD. D-17, MIDC AMBAD, NASHIK www.emkayforgings.com Our Motto We ensure the supplies without follow up from customer adhering to quality & quantities Quality Policy

More information

AUTO INTERNATIONAL. (An ISO 9001:2008 TÜV Rheinland, India Certified Co.) TRUST is THE BACK BONE OF BUSINESS

AUTO INTERNATIONAL. (An ISO 9001:2008 TÜV Rheinland, India Certified Co.) TRUST is THE BACK BONE OF BUSINESS AUTO INTERNATIONAL (An ISO 9001:2008 TÜV Rheinland, India Certified Co.) TRUST is THE BACK BONE OF BUSINESS ADDRESS: Village Mangarh, Kohara-Machhiwara road, Ludhiana-141112 (Punjab) IndIa Tel: +91 161

More information

CONTRACT MANUFACTURING

CONTRACT MANUFACTURING CONTRACT MANUFACTURING All products and manufacturing processes comply with or exceed all recognized certification program including ISO9000, QS9000, Mil Standards and AWS D1.1 welding Humdinger Equipment

More information

Producing Metal Parts

Producing Metal Parts Producing Metal Parts CNC vs. Additive Manufacturing www.3dhubs.com METAL KIT 2 Introduction This Kit discusses how to select the right manufacturing process for metal parts by comparing CNC and Additive

More information

Die steels and components for extrusion

Die steels and components for extrusion Die steels and components for extrusion Contents Uddeholm your partner... 4 Uddeholm hot work tool steel for extrusion... 4 Tooling components in an extrusion press... 5 Tool steel properties for extrusion

More information

Chapter 14: Metal-Forging Processes and Equipments

Chapter 14: Metal-Forging Processes and Equipments Manufacturing Engineering Technology in SI Units, 6 th Edition Chapter 14: Metal-Forging Processes and Equipments Chapter Outline Introduction Open-die Forging Impression-die and Closed-die Forging Various

More information

COMPUTER SIMULATION BASED DESIGN AND OPTIMISATION OF DIE FORGING OPERATIONS

COMPUTER SIMULATION BASED DESIGN AND OPTIMISATION OF DIE FORGING OPERATIONS COMPUTER SIMULATION BASED DESIGN AND OPTIMISATION OF DIE FORGING OPERATIONS Dr.S.Shamasundar ProSIM, 21/B. 9 th main Shankara Nagara, Mahalakshmipuram Bangalore-560096 Email: shama@pro-sim.com Web: www.pro-sim.com

More information

Valid from 4. December Kiwa International Cert GmbH certifies that Peter Street Windsor, Ontario N9C 1J9 CANADA ISO 9001:2008

Valid from 4. December Kiwa International Cert GmbH certifies that Peter Street Windsor, Ontario N9C 1J9 CANADA ISO 9001:2008 Number H1209029 Valid from 4. December 2012 Valid until 3. December 2015 Page 1 of 1 Kiwa International Cert GmbH certifies that Southwestern Manufacturing, Inc. 3710 Peter Street Windsor, Ontario N9C

More information

Ch 14 Single-Station Manufacturing Cells

Ch 14 Single-Station Manufacturing Cells Ch 14 Single-Station Manufacturing Cells Sections: 1. Single-Station Manned Workstations 2. Single-Station Automated Cells 3. Applications of Single-Station Cells 4. Analysis of Single-Station Cells Classification

More information

Metal extrusion. Metal stamping

Metal extrusion. Metal stamping Metal extrusion Answer the following questions 1. In which of the following extrusion operation is friction a factor in determining the extrusion force (one best answer): (a) direct extrusion or (b) indirect

More information

Providing Quality Forging Since 1931

Providing Quality Forging Since 1931 Providing Quality Forging Since 1931 ISO Certified since 1993 Story Composite Forgings Ltd. is an ISO 9001:2008 Certified open die forging company which meets the provisions of PED 97/23/ EC 7/2, Annex

More information

AISI D2 Cold work tool steel

AISI D2 Cold work tool steel T OOL STEEL FACTS AISI D2 Cold work tool steel Great Tooling Starts Here! This information is based on our present state of knowledge and is intended to provide general notes on our products and their

More information

Die Hardfacing and Remanufacturing using Direct Metal Deposition (DMD) B. Dutta POM Group, Inc., Auburn Hills, MI-48326

Die Hardfacing and Remanufacturing using Direct Metal Deposition (DMD) B. Dutta POM Group, Inc., Auburn Hills, MI-48326 Die Hardfacing and Remanufacturing using Direct Metal Deposition (DMD) B. Dutta POM Group, Inc., Auburn Hills, MI-48326 OUTLINE Company Overview of Direct Metal Deposition DMD Systems DMD Application in

More information

Powder-Metal Processing and Equipment

Powder-Metal Processing and Equipment Powder-Metal Processing and Equipment Text Reference: Manufacturing Engineering and Technology, Kalpakjian & Schmid, 6/e, 2010 Chapter 17 Powder Metallurgy Metal powders are compacted into desired and

More information

Powder Metallurgy. Powder-Metal Processing and Equipment 11/10/2009

Powder Metallurgy. Powder-Metal Processing and Equipment 11/10/2009 Powder Metallurgy Powder-Metal Processing and Equipment Metal powders are compacted into desired and often complex shapes and sintered* to form a solid piece * Sinter: To heat without melting Text Reference:

More information

Study of Wear and Life Enhancement of Hot Forging Dies Using Finite Element Analysis

Study of Wear and Life Enhancement of Hot Forging Dies Using Finite Element Analysis , July 1-3, 2015, London, U.K. Study of Wear and Life Enhancement of Hot Forging Dies Using Finite Element Analysis Rachapol Iamtanomchai and Sasithon Bland * Abstract This work investigates the wear of

More information

Steel Forgings: Design, Production, Selection, Testing, and Application. Edward G. Nisbett. ASTM Stock No. MNL53

Steel Forgings: Design, Production, Selection, Testing, and Application. Edward G. Nisbett. ASTM Stock No. MNL53 Steel Forgings: Design, Production, Selection, Testing, and Application Edward G. Nisbett ASTM Stock No. MNL53 INTERNATIONAL Standards Worldwide ASTM International 100 Barr Harbor Drive PO Box C700 West

More information

AISI A2 Cold work tool steel

AISI A2 Cold work tool steel T OOL STEEL FACTS AISI A2 Cold work tool steel Great Tooling Starts Here! General AISI A2 is an air- or oil hardening chromiummolybdenum-vanadium alloyed tool steel characterized by: Good machinability

More information

TOOLING ENGINEERING FOR OPTIMUM PERFORMANCE

TOOLING ENGINEERING FOR OPTIMUM PERFORMANCE TOOLING ENGINEERING FOR OPTIMUM PERFORMANCE ABOUT US MGS Tooling is your single-source provider for engineering, design, mold construction, process simulation, sampling, mold and part qualification and

More information

Effects of TiCN Composite Die with Low Thermal Conductivity on Hot Forging Performances

Effects of TiCN Composite Die with Low Thermal Conductivity on Hot Forging Performances Journal of Mechanics Engineering and Automation 6 (216) 59-65 doi: 1.17265/2159-5275/216.2.1 D DAVID PUBLISHING Effects of TiCN Composite Die with Low Thermal Conductivity on Hot Forging Performances Ryo

More information

CONTRACT MANUFACTURER OF PRECISION POWDERED METAL PARTS

CONTRACT MANUFACTURER OF PRECISION POWDERED METAL PARTS ASCO Sintering Co. CONTRACT MANUFACTURER OF PRECISION POWDERED METAL PARTS Precision Powdered Metal Gears Net Shape to AGMA 8 Certification at reduced cost Executive Summary Asco produces over 16,000,000

More information

Estimation of Forging Die Wear and Cost THESIS. Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in

Estimation of Forging Die Wear and Cost THESIS. Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in Estimation of Forging Die Wear and Cost THESIS Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in the Graduate School of The Ohio State University By Adam R. Groseclose,

More information

How to Speed Up the Return on Investment When You Purchase Your Next Optical Measuring Machine ZEISS Industrial Metrology

How to Speed Up the Return on Investment When You Purchase Your Next Optical Measuring Machine ZEISS Industrial Metrology How to Speed Up the Return on Investment When You Purchase Your Next Optical Measuring Machine ZEISS Industrial Metrology 2 Increased Capability and Capacity Multisensor Machines When you re looking to

More information

Special Bar Quality Steel:

Special Bar Quality Steel: Special Bar Quality Steel: Helping Customers Push the Bounds of What s Possible TimkenSteel is a leading special bar quality (SBQ) steel maker of small, intermediate and large bars up to 16" (406 mm) in

More information

Sold and Supported by Pat Mooney Saws. CNC Carbide Cutoff Systems

Sold and Supported by Pat Mooney Saws. CNC Carbide Cutoff Systems CNC Carbide Cutoff Systems Sold and Supported by Pat Mooney Saws THE HISTORY OF NISHIJIMAX AND PAT MOONEY SAWS Nishijimax NHC Carbide Cutoff Systems are engineered and built in Toyohashi City, Japan. Nishijimax

More information

Selection of Tool & Die Steels

Selection of Tool & Die Steels Selection of Tool & Die Steels Introduction The success of a metal forming tool depends on optimizing all the factors affecting its performance. Usually, operating conditions (applied loads, abrasive environments,

More information

Designing a Forging Die for connecting rod

Designing a Forging Die for connecting rod RESEARCH ARTICLE OPEN ACCESS Designing a Forging Die for connecting rod Suraj Ashok Garud, Prof. M.M.Patil M.E.(CAD/CAM) ASST.PROF AT K.G.I.T # Department of mechanical engg srjgarud@gmail.com Abstract

More information

Uddeholm Dievar is a specially developed steel grade by Uddeholm, which provides the best possible performance.

Uddeholm Dievar is a specially developed steel grade by Uddeholm, which provides the best possible performance. UDDEHOLM DIEVAR Uddeholm Dievar is a specially developed steel grade by Uddeholm, which provides the best possible performance. The chemical composition and the very latest in production technique make

More information

Manual YJXB-3 STEEL & CASTING WELDER

Manual YJXB-3 STEEL & CASTING WELDER Manual YJXB-3 STEEL & CASTING WELDER General Description YJXB-3 Steel & Casting Repair Welder helps to reduce cost and improve production quality in many areas, such as plastic moulds, casting, and any

More information

Engel Diversified Industries Inc.

Engel Diversified Industries Inc. Engel Diversified Industries Inc. PO Box 85 1060 Quaker Avenue Jordan, MN 55352 Represented by: Duane Jaworski & Associates 763-792-2184 Toll Free 877-562-5070 Fax 763-785-9065 Toll Free 877-280-2087 EDi

More information

Cast steel: Group of ASTM standards for steel castings and forgings

Cast steel: Group of ASTM standards for steel castings and forgings Cast steel: Group of ASTM standards for steel castings and forgings Abstract: This group of ASTM specifications covers standard properties of steel and iron castings and forgings for valves, flanges, fittings,

More information

Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING

Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING Buderus Edelstahl Buderus Edelstahl CONTENTS Buderus Edelstahl 2 Products 4 Production 5

More information

Designed For The Future, Backed By Years Of Experience SInce 1908.

Designed For The Future, Backed By Years Of Experience SInce 1908. 8 G N I Sin SPINNNNING L SPI A TAL E MET E ME M C A M AC 0 9 1 ce Small Metal Spinnings Designed For The Future, Backed By Years Of Experience SInce 1908. Acme s metal spinning technology is targeted to

More information

Uddeholm Formvar. FORMVAR is a trade mark registered in the European Union

Uddeholm Formvar. FORMVAR is a trade mark registered in the European Union Uddeholm Formvar FORMVAR is a trade mark registered in the European Union UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright

More information

Solutions in Steel Innovative Technologies for Smart Solutions

Solutions in Steel Innovative Technologies for Smart Solutions Solutions in Steel Innovative Technologies for Smart Solutions Company Montanstahl is a dynamic family-owned company active in the production and supply of high quality special steel shapes. Established

More information

QUALITY IS OUR PRCEDENCE 1 of 1

QUALITY IS OUR PRCEDENCE 1 of 1 RAW MATERIAL TESTING Document:- Material testing challan Details:- IIS have a full fledged Lab. Department equipped with complete material testing facilities (both chemical & physical). Lab has complete

More information

Effect of Heat Treatments on Fatigue Failure and Fracture Toughness of Various Tool Steels A Review

Effect of Heat Treatments on Fatigue Failure and Fracture Toughness of Various Tool Steels A Review International Journal of Current Engineering and Technology E-ISSN 2277 4106, P-ISSN 2347 5161 2016 INPRESSCO, All Rights Reserved Available at http://inpressco.com/category/ijcet Review Article Effect

More information

Fabrication of Components. Fabrication of Components. at Dillinger Hütte Heavy Fabrication Division

Fabrication of Components. Fabrication of Components. at Dillinger Hütte Heavy Fabrication Division at Dillinger Hütte Heavy Fabrication Division Jean-Paul BERNARD Sales Divison-Manager jean-paul.bernard@dillinger.biz Rudolf J. Technical Division-Manager rudolf.cawelius@dillinger.biz 1 1 Introduction

More information

MANUFACTURING TECHNOLOGY

MANUFACTURING TECHNOLOGY MANUFACTURING TECHNOLOGY UNIT II Hot & Cold Working - Drawing & Extrusion Drawing Drawing is an operation in which the cross-section of solid rod, wire or tubing is reduced or changed in shape by pulling

More information

HOW TO BUY FORGINGS. The Design Conference

HOW TO BUY FORGINGS. The Design Conference HOW TO BUY FORGINGS Close cooperation between buyers and producers of forgings has always been a vital part of achieving the best possible product at the lowest possible cost. With major advances in forging

More information

Chapter 15 Extrusion and Drawing of Metals

Chapter 15 Extrusion and Drawing of Metals Introduction Chapter 15 Extrusion and Drawing of Metals Alexandra Schönning, Ph.D. Mechanical Engineering University of North Florida Figures by Manufacturing Engineering and Technology Kalpakijan and

More information

An intro to Liquidmetal

An intro to Liquidmetal An intro to Liquidmetal Challenging parts an example Manufacturing metal parts often leads to obstacles A common example is precision assemblies that closely fit together Devices often go into the body,

More information

1. Definitions and classification of Metal forming processes

1. Definitions and classification of Metal forming processes 1. Definitions and classification of Metal forming processes 1.1 Introduction: Metal forming is a very important manufacturing operation. It enjoys industrial importance among various production operations

More information

3D PRINTED INJECTION MOLDS

3D PRINTED INJECTION MOLDS 3D PRINTED INJECTION MOLDS CAN YOUR BUSINESS BENEFIT? NADAV SELLA 1 STRATASYS / COMPANY OVERVIEW WE ARE THE 3D PRINTING SOLUTIONS COMPANY 2 STRATASYS / COMPANY OVERVIEW FROM SYSTEMS TO SERVICE 3 STRATASYS

More information

Die Casting Tooling Grades

Die Casting Tooling Grades Die Casting Tooling Grades Including an introduction to Die Casting Specifications: NADCA 207-2003 NADCA 207-2006 R&D Research and development play a strategic role at Bohler-Uddeholm. We know that in

More information

Mechanical behavior of crystalline materials- Comprehensive Behaviour

Mechanical behavior of crystalline materials- Comprehensive Behaviour Mechanical behavior of crystalline materials- Comprehensive Behaviour In the previous lecture we have considered the behavior of engineering materials under uniaxial tensile loading. In this lecture we

More information

Die Insert Material and Heat Treating. Table of Contents

Die Insert Material and Heat Treating. Table of Contents GLOBAL MANUFACTURING ENGINEERING STANDARDS CASTING TOOLING STANDARDS Standard ID: HPDC-G-2 Die Insert Material and Heat Treating Table of Contents 1.0 General Requirements 1.1 Purpose 1.2 Scope and Document

More information

Leader in superior tooling solutions ASSAB AUTOMOTIVE CONCEPT

Leader in superior tooling solutions ASSAB AUTOMOTIVE CONCEPT Leader in superior tooling solutions ASSAB AUTOMOTIVE CONCEPT About ASSAB ASSAB was formed in 1945 to market high quality tool steel from Sweden, renowned for its remarkable standards. Headquartered in

More information

Life made easier Uddeholm Machining

Life made easier Uddeholm Machining Life made easier Uddeholm Machining COMPONENTS MADE FROM THE WORLD S BEST TOOL STEEL Time is of the essence Saving time is crucial in industry. That s why it pays to let someone else do part of the job.

More information

Plastic deformation analysis of wear on insert component and die service life in hot forging process

Plastic deformation analysis of wear on insert component and die service life in hot forging process Indian Journal of Engineering & Materials Sciences Vol. 22, December 2015, pp. 686-692 Plastic deformation analysis of wear on insert component and die service life in hot forging process R Rajiev a *

More information

talk to experts Industrial-grade Magnetic Pulse (MP) and Electro-hydraulic (EH) systems for FORMING, WELDING, CRIMPING and EXPANSION

talk to experts Industrial-grade Magnetic Pulse (MP) and Electro-hydraulic (EH) systems for FORMING, WELDING, CRIMPING and EXPANSION talk to experts Industrial-grade Magnetic Pulse (MP) and Electro-hydraulic (EH) systems for FORMING, WELDING, CRIMPING and EXPANSION the company Bmax is the global leading provider of advanced metal processing

More information

Spec 5CT 7th General Is WT control required for Grade K-55 seamless casing with additional SR2 requirements?

Spec 5CT 7th General Is WT control required for Grade K-55 seamless casing with additional SR2 requirements? Series 5 : Tubular Goods Last revised 3/27/06 Standard Edition Section Question Answer 7th 7th 8.8.2 & 8.8.3 As per paragraph 8.8.3 (Groups 3 and 4) of API 5CT the groove on the inside weld surface shall

More information

INDEX OF CONTENT. 1. Celsa Group Presentation. 2. Celsa Huta Ostrowiec Presentation. 3. Forge Division Presentation. - slide 9. - slide 1.

INDEX OF CONTENT. 1. Celsa Group Presentation. 2. Celsa Huta Ostrowiec Presentation. 3. Forge Division Presentation. - slide 9. - slide 1. INDEX OF CONTENT 1. Celsa Group Presentation - slide 1 2. Celsa Huta Ostrowiec Presentation - slide 5 3. Presentation - slide 9 www.gcelsa.com 0 CELSA GROUP CORPORATE OVERVIEW CELSA IS THE MOST IMPORTANT

More information

W-09 ANCHOR CHAIN CABLES AND ACCESSORIES FOR SHIPS

W-09 ANCHOR CHAIN CABLES AND ACCESSORIES FOR SHIPS Guideline No.: W-09(201510) W-09 ANCHOR CHAIN CABLES AND ACCESSORIES FOR SHIPS Issued date: October 20,2015 China Classification Society Foreword: This Guide is a part of CCS Rules, which contains technical

More information

a h a l l m a r k o f q u a l i t y

a h a l l m a r k o f q u a l i t y Premium hot-work tool steels a h a l l m a r k o f q u a l i t y s u r v e y o f h o t - w o r k s t e e l s Martensitic steels AISI Reference analysis Assupplied C Si Mn Cr Mo Ni V Co W Nb condition HB

More information

5 PRODUCTION COST ESTIMATION. PRODUCTION COST ESTIMATION : Instructional Objectives

5 PRODUCTION COST ESTIMATION. PRODUCTION COST ESTIMATION : Instructional Objectives Production Cost Estimation 129 5 PRODUCTION COST ESTIMATION PRODUCTION COST ESTIMATION : Instructional Objectives After studying this unit, the student should be able to : (i) Know how cost costimation

More information

Introduction. 1. Outline of fan case ring

Introduction. 1. Outline of fan case ring A near-net-shape (NNS) ring-rolling process was developed to reduce the forging weight of a rolled, fan case front, ring made of Ti-6Al-4V. This was achieved by optimizing the ring-rolling process in which

More information

COMPLEMENTOS INDUSTRIALES DE JUAREZ CERTIFIED COMPANY CER # SHARING YOUR VISIONS OF TOMORROW

COMPLEMENTOS INDUSTRIALES DE JUAREZ CERTIFIED COMPANY CER # SHARING YOUR VISIONS OF TOMORROW COMPLEMENTOS INDUSTRIALES DE JUAREZ CERTIFIED COMPANY ISO 9001: 2008 CER # 000010349 SHARING YOUR VISIONS OF TOMORROW COMPLEMENTOS INDUSTRIALES DE JUAREZ WE UNDERSTAND THAT INDUSTRIES MUST HAVE RELIABLE

More information

Power Generation. Your partner for innovative solutions. voestalpine Giesserei Linz GmbH

Power Generation. Your partner for innovative solutions. voestalpine Giesserei Linz GmbH Power Generation Your partner for innovative solutions Tereza Schöberl, Key Account Managerin voestalpine Giesserei Linz GmbH www.voestalpine.com/foundry_linz A strong partnership for heavy responsibilities,

More information

High productivity part manufacturing

High productivity part manufacturing www.siemens.com/plm/nx/cam High productivity part manufacturing NX CAM a complete solution for making better parts faster www.siemens.com/plm The NX CAM advantage How does NX software help you make better

More information

MATERIALIZING VISIONS. Bohler-Uddeholm H13 TOOL STEEL

MATERIALIZING VISIONS. Bohler-Uddeholm H13 TOOL STEEL MATERIALIZING VISIONS Bohler-Uddeholm H13 TOOL STEEL Bohler-Uddeholm H13 General Bohler-Uddeholm H13 is a chromium-molybdenumvanadium alloyed steel which is characterized by: Good resistance to abrasion

More information

AEROSPACE MATERIAL SPECIFICATION

AEROSPACE MATERIAL SPECIFICATION AEROSPACE MATERIAL SPECIFICATION Licensed to Juan Rodriguez AMS 5754M Issued MAY 1954 Revised AUG 2007 Superseding AMS 5754L Nickel Alloy, Corrosion and Heat-Resistant, Bars, Forgings, and Rings 47.5Ni

More information

Forging. Types of Forging Dies. Open-Die Forging. Outline. Forging. Types of forging Forging analysis Examples

Forging. Types of Forging Dies. Open-Die Forging. Outline. Forging. Types of forging Forging analysis Examples Forging Outline Forging Types of forging Forging analysis Examples Oldest of te metal forming operations, dating from about 5000 B C Components: engine cranksafts, connecting rods, gears, aircraft structural

More information

Brochure. Equator gauging systems

Brochure. Equator gauging systems Brochure Equator gauging systems The role of Equator gauging systems on the shop floor To control manufacturing processes, gauges, for example sets of callipers, go / no-go gauges or bore gauges, have

More information

HINDON FORGE PVT. LTD.

HINDON FORGE PVT. LTD. www.hindonforge.net Hammering Quality into Forgings An ISO 9001:2000 Certified Co. HINDON FORGE PVT. LTD. Manufacturers of Critical Steel Forgings and Flanges MANUFACTURERS & EXPORTERS OF ALL KINDS OF

More information

special hot work tool steel CR7V-L

special hot work tool steel CR7V-L special hot work tool steel CR7V-L T h e p r e m i u m s t e e l w i t h m a x i m u m h i g h t e m p e r at u r e w e a r r e s i s ta n c e 2 From the casting of steel to finished die... LONG-STANDING

More information

PRODUCT CATALOG. TABLE OF CONTENTS 2 Heavy-Wall Seamless & Welded Carbon Steel Pipe. amerpipe.com

PRODUCT CATALOG. TABLE OF CONTENTS 2 Heavy-Wall Seamless & Welded Carbon Steel Pipe. amerpipe.com PRODUCT CATALOG TABLE OF CONTENTS 2 Heavy-Wall Seamless & Welded Carbon Steel Pipe 4 Alloy Pipe & Tube 6 Chrome-Moly Pipe 7 Low-Temp Pipe 9 Services amerpipe.com 1.800.316.5737 sales@amerpipe.com 825 Maryville

More information

Forging Magazine June 2003 PROSIM-BFL 1

Forging Magazine June 2003 PROSIM-BFL 1 Crank Shaft forging design optimisation using computer simulation Dr.S.Shamasundar, B.Sonhar ProSIM, 326, III Stage IV Block, Basaveshwara Nagar, Bangalore 560 079 India www.pro-sim.com, Email: shama@pro-sim.com

More information

Micro-Precision Coil and Formed Wire Products for the Medical Device Industry

Micro-Precision Coil and Formed Wire Products for the Medical Device Industry Micro-Precision Coil and Formed Wire Products for the Medical Device Industry Precision Metal Components For Medical Devices Specialized, complex parts and sub-assemblies Extreme diameter and length capabilities

More information

MATERIALIZING VISIONS. Bohler-Uddeholm M42 HIGH SPEED STEEL

MATERIALIZING VISIONS. Bohler-Uddeholm M42 HIGH SPEED STEEL MATERIALIZING VISIONS Bohler-Uddeholm M42 HIGH SPEED STEEL General Cobalt-alloyed, molybdenum high speed steel possessing high hardness, excellent cutting properties, exceptional compressive strength,

More information

ESPRIT Solutions for Additive Manufacturing

ESPRIT Solutions for Additive Manufacturing ESPRIT Solutions for Additive Manufacturing About DP Technology Leader on the CAM market 250 employees over the world (USA, Europe, Asia) 200 resellers companies over the world 5 R&D centers SolidWorks

More information

545 N Bowen Ave Bremen, IN Phone (800) bremencastings.com MACHINING MACHINE SHOP & ASSEMBLY OPERATIONS

545 N Bowen Ave Bremen, IN Phone (800) bremencastings.com MACHINING MACHINE SHOP & ASSEMBLY OPERATIONS BremenCastings @BremenCastings 545 N Bowen Ave Bremen, IN 46506 Phone (800) 837-2411 bremencastings.com +BremenCastings BCI MACHINING MACHINE SHOP & ASSEMBLY OPERATIONS CORE VALUES BCI Machining strives

More information

TOOL ROOM FOR SHEET METAL DIES

TOOL ROOM FOR SHEET METAL DIES Profile No.: 28 NIC Code: 24209 TOOL ROOM FOR SHEET METAL DIES 1. INTRODUCTION: Sheet metal forming processes are complex and have interaction several parameters of material like geometry, surface topology,

More information

The best of both worlds

The best of both worlds The best of both worlds CoroMill 210 the ultimate roughing cutter for modern machining techniques Use CoroMill 210 for plunge milling to mill away large volumes of metal or for high feed milling of flat

More information

Global Metal Solutions Oil & Gas Aerospace Naval & Marine Power Generation Motor Sport Metalworking Medical

Global Metal Solutions Oil & Gas Aerospace Naval & Marine Power Generation Motor Sport Metalworking Medical Global Metal Solutions Oil & Gas Aerospace Naval & Marine Power Generation Motor Sport Metalworking Medical Our pedigree Maher supplies advanced alloys for high performance applications. Founded in Sheffield

More information

London Products. Our Innovation. Your Advantage.

London Products. Our Innovation. Your Advantage. London Products Our Innovation. Your Advantage. London Products is a single source, single responsibility business of the Engineered Products Division. London Products remains true to its mission, To provide

More information

TOOL STEEL SUPER SQUARE HEAT TREATING Notes thru TOOL WRAP GRADE AVAILABILITY

TOOL STEEL SUPER SQUARE HEAT TREATING Notes thru TOOL WRAP GRADE AVAILABILITY TOOL STEEL COLD WORK TECHNICAL INFORMATION AISI A2... 14-2 AISI A6... 14-3 AISI D2... 14-4 AISI DC53... 14-5 AISI O1... 14-6 AISI O6... 14-7 AISI L6... 14-8 AISI S5... 14-9 AISI S7... 14-10 AISI S7 ESR...14-11

More information

The entire world of forging

The entire world of forging The entire world of forging Forming the Future Put it into motion. Forging with Schuler. For over 150 years, the name Schuler has been synonymous with innovative technologies, quality and customer-oriented

More information

PART UF REQUIREMENTS FOR PRESSURE VESSELS FABRICATED BY FORGINGS

PART UF REQUIREMENTS FOR PRESSURE VESSELS FABRICATED BY FORGINGS p 1 of 6 UF-1 UF-12 PART UF REQUIREMENTS FOR PRESSURE VESSELS FABRICATED BY FORGING the test temperature be higher than 20 F ( 29 C). Certification is required. An ultrasonic examination shall be made

More information

UDDEHOLM VIDAR 1 ESR

UDDEHOLM VIDAR 1 ESR UDDEHOLM VIDAR 1 ESR This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

Take control of your manufacturing

Take control of your manufacturing Take control of your manufacturing Achieve higher productivity, reduced costs, and shorter time to market using Inventor HSM Autodesk Inventor HSM 2016 CAD/CAM software helps CNC programmers, designers,

More information

COMPANY PROFILE. We supervise your projects from development with prototype production

COMPANY PROFILE. We supervise your projects from development with prototype production Company Profile COMPANY PROFILE EDIS Anlagenbau GmbH was founded in 1995 and has wideranging experience with the production of plant, machines and systems as prototypes and in small series. Our core competence

More information

Sunne, Sweden - 9 February 2007

Sunne, Sweden - 9 February 2007 UDDEHOLM GRADES IMPROVE PERFORMANCES IN THE PRODUCTION OF MANNESMANN DMV STAINLESS STEEL TUBES FOR AUTOMOTIVES - COLD WORK EXPERIENCES - Sunne, Sweden - 9 February 2007 DMV Mission Mannesmann DMV Stainless

More information

MANUFACTURING EXCELLENCE FROM SHEFFIELD

MANUFACTURING EXCELLENCE FROM SHEFFIELD 1 MANUFACTURING EXCELLENCE FROM SHEFFIELD CONTENTS A Passion For Steel Pride In The Past Purpose For The Future Our Products Sawing Forging Ring Rolling Heat Treatment Machining Our Products Express Service

More information

Outline CASTING PROCESS - 2. The Mold in Casting. Sand Casting Mold Terms. Assoc Prof Zainal Abidin Ahmad Universiti Teknologi Malaysia

Outline CASTING PROCESS - 2. The Mold in Casting. Sand Casting Mold Terms. Assoc Prof Zainal Abidin Ahmad Universiti Teknologi Malaysia Outline CASTING PROCESS - 2 Assoc Prof Zainal Abidin Ahmad Universiti Teknologi Malaysia Casting Molds Gating system pouring basin, sprue, runner, gate Riser Core Heating and melting Melting furnaces Pouring

More information

3 BMP. Berco Mining Products. The n. 1 in Undercarriage. The Widest Undercarriage Choice MOVING YOUR BUSINESS AHEAD MINING PRODUCTS

3 BMP. Berco Mining Products. The n. 1 in Undercarriage. The Widest Undercarriage Choice MOVING YOUR BUSINESS AHEAD MINING PRODUCTS Berco Mining Products The Widest Undercarriage Choice The n. 1 in Undercarriage 6,000,000 Track Shoes 1,300,000 Rollers 180,000 Track Chains 320,000 Idlers and Sprockets 250,000 Tons of product 12,000

More information