KHOUZESTAN STEEL CO. Khouzestan Steel Co. Crude Steel Index
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1 KHOUZESTAN STEEL CO. Crude Index Iran 2013 :15.4(MMTon) Ranking 15 th (WSA) Domestic Demand :~ 20MMT/Y Caspian Sea Islamic Republic of KSC IRAN Apparent use PerCapita (2012): Kg/P KSC Production : 3.5(MMTon) Employee:7411 Owner :Private Sector Products: Slab&Billet&Bloom Technology : DIR+EAF Production Plan:3.7 (MMTon) Capacity Plan: (MMTon)
2 KSC Main Plants Pelletizing Plant Direct Reduction Plant making Plant
3 Pelletizing Plant This section is consist of two Units : Material handling Two pelletizing plants (Nominal Capacity 5 MT extend to 6 Mt will Reich to 7.2 MT)
4 Direct Reduction Plant This section is consist of three Units : - 3 Midrex modules 1.2 Mt/y Mt/y - 2 zam zam modules 1.8 Mt/y Project - 1 Zam Zam Mega Modules 1.7 Mt/y
5 Increasing Capacity of Midrex Modules nominal first improvement second Impr. Each M.Capacity : 0.4 Mt/y 0.55 Mty 0.8 Mty Production Rate : 50 T/h 75T/h ~ 100 T/h First Improvement: Extending 1 more Bay - Reformer Changing the Process Gas Compressor Changing the Air Bundle Tubes Changing the Stuck Fan Second Step : Installation Desulfurization Increasing Operation Experience Modification on Cooling Scrubber
6 Making Plant This unit Produces Slab and Billet s using Sponge iron (~% 90) and Scrap (~%10) in EAF s ( Electric Arc Furnaces ) The main melting and casting facilities are : Six Electric Arc Furnaces. Four Ladle Furnaces ( LF). TWO Slab Casting machines. Three Billet & bloom casting machines
7 000 tone Year Crude % Growth Y.O.Y KSC - CRUDE STEEL PRODUCTION Plan Plan Incrsing more than 1.37 Million Tone Crode
8 Y-O-Y Growth Rate 20.0% 15.0% 14.0% 16.2% 15.6% 15.3% 10.0% 5.0% 0.0% -5.0% -10.0% 9.0% 10.1% 10.0% 9.8% 6.2% 0.9% 4.0% -1.0% 0.7% -0.4% % WSA Iran KSC Source : World Association
9 KSC Pellet & DRI Production Plan Pellet - Production DRI - Production
10 Production Share( ) Iranian Calendar Hormozgan INSIG Khorasan Source : IMIDRO Annual Report Yazd Alloy Saba Esfehan KSC Mobarakeh
11 DRI Production Share( ) SABA Ghadir Iron and Kaveh Source : IMIDRO Annual Report Khorasan Hormoz gan KSC Mobarakeh
12 Production Midrex HYL Zamzam1 Zamzam2 Total Billet Bloom Slab Total Title Pellet Zamzam1 Crude
13
14
15 Processes Cap. Mt/y Plan Mt/y Processes Mt/y Pellet DRI Slabs-Billets DRI Billets o.8-1 1
16 MMT Trend of Production & Capacity Capacity Production Expansion Project Increasing Capacity 1.8 MMt/y
17 KHOUZESTAN STEEL CO. Increasing 1.8 Mt/y Capacity
18 PELLETIZING CASTING STACKING &RECLAIMING STEEL MAKING DIRECT REDUCTION FUME 6 FUME 5 FUME 4 FUME 3 FUME 2 FUME 1 SVC E LF3 Bilet 3 1,000,000,000 t/y Car Tippler 3 SVC D Bilet 2 550,000 t/y Car Tippler SVC C LF1 LIMESTONE YARD LF2 5,220,000 t/y Bloom 550,000 t/y 5,000,000 t/y Slab 2 775,000 t/y LIMEPlant ORE & BLENDING YARD 7,500,000 t/y SVC B. SVC A EAF6 EAF 5 EAF 4 EAF 3 EAF 2 EAF 1 LF5 Bilet 1 550,000 t/y SVC F LF2 VOD/RH LF4 Slab 1 775,000 t/y Wide Slab 1,200,000t/y Oxygen 4 Oxygen Nm3 Oxygen 2 Oxygen 1 WTP2 WTP1 New Semi Revamp Full Revamp Exist Plants Capacity in Phase#3 5,000,000 ton/year )0.85 million ton scrap per year(15% scrap 5,208,000 t/y 3 DRI MODULES 3 x 650,000 t/y ZAM/ZAM 1 910,000 t/y ZAM/ZAM 2 960,000 t/y ZAM/ZAM 3 1,760,000 t/y Coating Project 7,500,000 t/y
19 Outline of Expansion Project Increase in semi-finished products capacity from 3.2 mt/y to 5 mt/y by implementing: Iron ore handling system capacity enhancement Pelletizing plant capacity enhancement New 1.76 mt/y direct reduction plant (ZamZam 3) EAF capacity enhancement New billet caster New wide slab caster New oxygen plant New ladle furnace New water treatment plant Utilities revamp or capacity enhancement
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