Master Valve USA w w w. M a s t e r Va l v e U S A. c o m
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1 Master Valve USA w w w.mastervalveusa.com
2 Quality Controls All manufacturing is conducted under ISO 9001 certified quality management system Products are stringently manufactured in accordance with applicable industry standards and to specific Master Valve Design Specifications. Designs are compliant with ASME B16.34, API 608, API 600, API 6D, API 6A and MSS-SP110 Pressure testing is conducted to API 6D, API 6A, API 598, MSS SP-110 as applicable Fire test certifications to API 607 and API 6FA as applicable All MV valves certified to NACE meets the predefined material requirements of NACE MR-0175/ISO or NACE MR-0103 Material Test Reports per EN B & EN available for each valve 2
3 API 600 Gate Valve API 600 Trim # 8 Gate Valve BOM Item Part Description 1 Body ASTM A216 WCB 2 Bonnet ASTM A216 WCB 3 Wedge ASTM A216 WCB+ CR13 4 Yoke ASTM A216 WCB 5 Stem nut ASTM A439 D-2 6 Gland Flange ASTM A105 7 Seat ring ASTM A105+ Stellite 6 8 Stem ASTM A182 F6A CL2 9 Back seat ASTM A Stellite 6 10 Gland ASTM A Packing washer ASTM A Gasket 304SS+ graphite 13 Packing 304SS+ graphite 14 Latten ring ASTM A Nut ASTM A194 2H 16 Stud ASTM A193 B7 17 Nut ASTM A194 2H 18 Stud ASTM A193 B7 19 Nut ASTM A194 2H 20 Stud ASTM A193 B7 21 Pin C.S. 22 Pin C.S. 23 Bolt ASTM A193 B7 24 Nut ASTM A194 2H 25 Gear box Assembly 26 Name plate Stainless steel 27 Rivet Stainless steel Pressure Temperature Rating ASME B16.34 Face to Face / End to End ASME B16.10 Connection ASME B16.5 / B16.25 Testing and Inspection API 598 3
4 Standards of API 600 Cast Steel Gate Valves Design - API 600/ASME B16.34 Wall thickness - ASME B16.34 Face to face dimension - ASME B16.10 Flange design - ASME B16.5 Butt weld design - ASME B16.25 Testing - API 598 Materials - ASTM Features of API 600 Cast Steel Gate Valves Standard trim#8: 13Cr stem, wedge in CA 15 or 13Cr faced, and CoCr alloy seat suitable for applications up to 850 F (454 C). Seat face CoCr alloy hardfaced, ground and lapped to a mirror finish Flexible wedge with low center stem wedge contact, in solid CA15 (13Cr)or hardfaced with 13Cr, SS 316, Monel or CoCr alloy. Wedge is ground and lapped to a mirror finish and tightly guided to prevent dragging and seat damage. Body and bonnet joint accurately machined Body and bonnet castings are precision machined. One-piece bonnet up to NPS 12 (DN 300) for better alignment and fewer parts. Full port Outside screw and yoke (OS & Y) Bolted bonnet; extended bonnet; or pressure seal bonnet Range of API 600 Cast Steel Gate Valve Body materials: Carbon steel, stainless steel and alloy steel Trim: standard trim #8 410 and hardfaced; trim chart is on page 6 End Connection - Flange/RTJ/Butt Weld Pressrue Rating - Class 150, 300, 600, 800, 900, 1500 and 2500 Size - NPS 2"-64" (DN ) 4
5 How to Order Example: 100CGA-13-8-WCB-BH. This figure number represents a 10 cast gate valve, flanged raised face end, 300# class, trim #8 410/stellite, body WCB, bolted bonnet and hand wheel operator. Size Valve Type End Connection Pressure Class 015 = 1 1/2" 020 = 2" 025 = 2 1/2" 030 = 3" 040 = 4" 060 = 6" 080 = 8" 100 = 10" 120 = 12" 140 = 14" 160 = 16" 180 = 18" 200 = 20" 240 = 24" 300 = 30" 360 = 36" 480 = 48" CGA = Cast gate CGL = Cast globe CSC = Cast swing check CPC = Cast Piston check CYG = Cast Y-globe 1 = Raised face 2 = Ring type joint 3 = Butt weld S = Special 1 = 150# 3 = 300# 6 = 600# 9 = 900# A = 1500# B = 2500# Trim Body/Bonnet Bonnet Type Operator 1 = 410 WCB B = Bolted H = Handwheel 2 = 304 LCC E = Extended G = Bevel Gear 5 = Hardfaced C5 P = Pressure seal A = Actuator 8 = 410/hardfaced C-12 9 = Monel WC6 10 = 316 WC9 11 = Monel/hardfaced CD3MN 12 = 316/hardfaced C12A 13 = Alloy 20 CF8M 14 = Alloy 20/hardfaced CF8 16 = 316/hardfaced CG3M CF8C M-35 CW6MC CN7M 5
6 API 600 Trim Number Chart API Trim Number Material (Seat/ Disc Backseat Seat / Disc surface) Overlay Stem Material 1 F6/410 (13Cr) (18Cr-8Ni) F310 (25Cr-20Ni) Hard F6/410 Hard 410 Hard Hardfaced (Co-Cr A) Stellite Stellite A Hardfaced (Ni-Cr) Ni-Cr Ni-Cr and 13Cr &Cu-Ni Cu-Ni Cu-Ni and Hard 410 Hard 410 Hard and Hardfaced (13Cr & Co-Cr A) Stellite A 410 and Hardfaced (13Cr & Ni-Cr) Ni-Cr Monel (Ni-Gu Alloy) Monel Monel Monel Monel (18Cr-8Ni-Mo) Monel and Hardfaced Stellite Monel Monel Monel (18Cr-8Ni-Mo) and Hardfaced Stellite Alloy 20 Alloy 20 Alloy 20 Alloy 20 Alloy Alloy 20 and Hardfaced Stellite Alloy 20 Alloy 20 Alloy Hardfaced Stellite Stellite Hardfaced Stellite Stellite Hardfaced Stellite Stellite Hardfaced Stellite Stellite Alloy 20 Alloy 20 Trim: stem; body seating surface; gate seating surface; bushing, or a deposited weld, for the backseat & stem hole guide; small internal parts that normally contact the service fluid, excluding the pin that is to make a stem-to-gate connection (this pin shall be made of an austenitic stainless steel material) 6
7 7
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