Diaphragm seal with flange connection With internal diaphragm, threaded design Model , large working volume
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1 Pressure Diaphragm seal with flange connection With internal diaphragm, threaded design Model , large working volume WIKA data sheet DS for further approvals see page 7 Applications Aggressive, contaminated, highly viscous or hot media Chemical and petrochemical industries Oil and gas industry Special features Flange with internal welded diaphragm Wide temperature application range due to large working volume When special materials are selected, all wetted parts are made of the selected material Integrated flushing connections (optional) Diaphragm seal with flange connection, model Description Diaphragm seals are used for the protection of pressure measuring instruments in applications with difficult media. In diaphragm seal systems, the diaphragm of the diaphragm seal effects the separation of the instrument and the medium. The pressure is transmitted to the measuring instrument via the system fill fluid which is inside the diaphragm seal system. For the implementation of demanding customer applications, there are a wide variety of designs, materials and system fill fluids available. For further technical information on diaphragm seals and diaphragm seal systems see IN Application, operating principle, designs. The model diaphragm seal is ideally suited for applications with small process connections. Due to the internal diaphragm low measuring ranges can be realised. The large diameter of the diaphragm effects a lower deviation at the measuring instrument when the temperature changes. Assembly of the diaphragm seal to the measuring instrument may be made via a direct connection, for high temperatures via a cooling element or via a flexible capillary. For the material selection WIKA offers a variety of solutions, in which the upper body of the diaphragm seal and the wetted parts can be made of identical or different materials. The wetted parts can, as an alternative, be coated. WIKA data sheet DS /2018 Seite 1 von 7 Data sheets showing similar products: Diaphragm seal with flange connection; model ; see data sheet DS 99.31
2 Specifications Model Standard Option Level of cleanliness of wetted parts Oil and grease free per ASTM G93-03 level F WIKA standard (< 1,000 mg/m²) Oil and grease free per ASTM G93-03 level D and ISO (< 220 mg/m²) Origin of wetted parts International EU CH USA Sealing Connection to the measuring instrument FPM (max. 200 C) PTFE (max. 260 C) Axial adapter Type of mounting Direct mounting Capillary Cooling element Retainer parts Stainless steel - Design per NACE - MR 0175 MR 0103 Vacuum service (see IN 00.25) Diaphragm seals for mounting to zone 0 Instrument mounting bracket (only for capillary option) Basic service Statotherm (max. 400 C) Metal C spring, silver-plated stainless steel (max. 400 C) Metal C spring, Inconel (max. 400 C) Axial adapter with G 1/2, G 1/4, 1/2 NPT or 1/4 NPT (female) Premium service Advanced service - With flame arrester and PTB certificate - Form H per DIN 16281, 100 mm, aluminium, black Form H per DIN 16281, 100 mm, stainless steel Bracket for pipe mounting, for pipe Ø mm, steel (see data sheet AC 09.07) Example: Diaphragm seal model with mounted pressure gauge Not included in delivery Sealing Mating flange Pressure gauge Direct mounting Diaphragm seal Diaphragm (welded to diaphragm seal) d 4 Sealing k Raised face D f b Following DIN EN Legend: D Outer diameter of diaphragm seal d 4 Sealing face diameter k Pitch circle diameter b Flange thickness f Height of raised face WIKA data sheet DS /2018 Seite 2 von 7
3 Process connection, flange Standard Flange size Sealing face Standard Option Following DIN EN DN 15 DN 20 DN 25 DN 40 DN 50 Form B1 Form B2 Form C (tongue) Form D (groove) Form E (spigot with form B1) Form E (spigot with form B2) Form F (recess with form B1) Form F (recess with form B2) Form G (O-ring spigot) Form H (O-ring groove) Following ASME B16.5 1/2" ¾" 1" 1 ½" 2" 2 ½" RF AA RFSF Flat face Small tongue Large tongue Large male face Small male face Small groove Large groove Small female face Large female face RJF groove Following JIS DN 25A - RF AA DN 40A DN 50A Further flanges and options on request WIKA data sheet DS /2018 Seite 3 von 7
4 Material combinations Upper body of diaphragm seal Stainless steel (316L) Stainless steel (316L) Stainless steel (904L) Stainless steel (321) Stainless steel (316Ti) Wetted parts Lower body of diaphragm seal ¹) and sealing face Stainless steel (316L) Diaphragm Stainless steel / (316L), standard version Stainless steel (321) Stainless steel (321) Maximum permissible process temperature ²) in C ( F) 400 (752) ECTFE coating ECTFE coating 150 (302) PFA (perfluoroalkoxy) coating, FDA PFA (perfluoroalkoxy) coating, FDA 260 (500) PFA (perfluoroalkoxy) coating, antistatic PFA (perfluoroalkoxy) coating, antistatic Stainless steel (316L) Gold plating 400 (752) Stainless steel (316L) Wikaramic coating Hastelloy C22 (2.4602) Hastelloy C22 (2.4602) 260 (500) Hastelloy C276 (2.4819) Hastelloy C276 (2.4819) 400 (752) Inconel 600 (2.4816) Inconel 600 (2.4816) Inconel 625 (2.4856) Inconel 625 (2.4856) Incoloy 825 (2.4858) Incoloy 825 (2.4858) Monel 400 (2.4360) Monel 400 (2.4360) Nickel 200 (2.4060, ) Nickel 200 (2.4060, ) 260 (500) Titanium class 2 (3.7035) Titanium class 2 (3.7035) 150 (302) Titanium class 7 (3.7235) Titanium class 7 (3.7235) Tantalum Tantalum 300 (572) Stainless steel (316L) Stainless steel (316L) Stainless steel (321) Stainless steel (321) 400 (752) Duplex 2205 (1.4462) Duplex 2205 (1.4462) Duplex 2205 (1.4462) 300 (572) Superduplex (1.4410) Superduplex (1.4410) Superduplex (1.4410) Hastelloy C22 (2.4602) Hastelloy C22 (2.4602) Hastelloy C22 (2.4602) 400 (752) Hastelloy C276 (2.4819) Hastelloy C276 (2.4819) Hastelloy C276 (2.4819) Inconel 600 (2.4816) Inconel 600 (2.4816) Inconel 600 (2.4816) Inconel 625 (2.4856) Inconel 625 (2.4856) Inconel 625 (2.4856) Incoloy 825 (2.4558) Incoloy 825 (2.4858) Incoloy 825 (2.4858) Monel 400 (2.4360) Monel 400 (2.4360) Monel 400 (2.4360) Nickel 200 (2.4060, ) Nickel 200 (2.4060, ) Nickel 200 (2.4060, ) Titanium Titanium class 2 (3.7035) Titanium class 2 (3.7035) Titanium Titanium class 7 (3.7235) Titanium class 7 (3.7235) 1) The lower body of the diaphragm seal is optionally available with up to two flushing connections. 2) The maximum permissible process temperature is limited by the joining method and by the system fill fluid. Further material combinations for special process temperatures on request WIKA data sheet DS /2018 Seite 4 von 7
5 Flange connection following DIN EN , form B Legend: Mb Effective diameter of diaphragm D Outer diameter of diaphragm seal b Flange thickness d₃ Sealing face diameter f Height of raised face k Pitch circle diameter G₁ Thread x Number of screws DN PN in bar Dimensions in mm (in) G 1 x Mb D b d 3 f k (3.504) 160 (6.299) 36 (1.417) 45 (1.772) 2 (0.079) 65 (2.559) M (5.905) 32 (1.26) 75 (2.953) M (6.299) 38 (1.496) 58 (2.283) M (5.905) 33 (1.299) 90 (3.543) M (6.299) 36 (1.417) 68 (2.677) 85 (3.346) M (5.905) 32 (1.26) 100 (3.937) M (6.299) 35 (1.378) 88 (3.465) 110 (4.331) M (6.693) 38 (1.496) 125 (4.921) M (6.496) 35 (1.378) 102 (4.016) M (7.677) 28 (1.102) 145 (5.709) M24 Further dimensions and higher nominal pressures on request WIKA data sheet DS /2018 Seite 5 von 7
6 Flange connection per ASME B 16.5, RF AA Legend: Mb Effective diameter of diaphragm D Outer diameter of diaphragm seal b Flange thickness d₃ Sealing face diameter f Height of raised face k Pitch circle diameter G Thread x Number of screws DN Class Dimensions in mm (in) G 1 x Mb D b d 3 f k ½" (3.504) 160 (6.299) 40 (1.575) 35 (1.378) 2 (0.079) 60.3 (2.374) 1/2"-13 UNC (5.905) 37 (1.467) 34.9 (1.374) (1.378) 66.7 (2.656) (1.575) 7 (0.276) ¾" (6.299) 38 (1.496) 43 (1.693) 2 (0.079) 70 (2.756) (5.905) 35 (1.378) 42.9 (1.689) 69.9 (2.752) (1.339) 82.6 (3.252) ⅝"-11 UNC (1.575) 7 (0.276) 1" (6.299) 36 (1.417) 51 (2.008) 2 (0.079) 79.4 (3.126) 1/2"-13 UNC (5.905) 32 (1.26) 50.8 (2) (3.5) ⅝"-11 UNC (1.467) 7 (0.276) 1 ½" (6.299) 33 (1.299) 73 (2.874) 2 (0.079) 98.4 (3.874) 1/2"-13 UNC (5.905) 30 (1.181) (6.102) 36 (1.417) (4.5) ¾"-10 UNC (1.575) 7 (0.276) 2" (6.299) 34 (1.339) 92 (3.622) 2 (0.079) 121 (4.764) ⅝"-11 UNC (5.905) 28 (1.102) 92.1 (3.626) (4.752) (6.496) 127 (5) (1.299) 7 (0.276) Further dimensions and higher nominal pressures on request WIKA data sheet DS /2018 Seite 6 von 7
7 Approvals Logo Description Country EAC (option) Eurasian Economic Community Pressure equipment directive - CRN Safety (e.g. electr. safety, overpressure,...) - MTSCHS (option) Permission for commissioning Canada Kazakhstan Certificates (option) 2.2 test report per EN (e.g. state-of-the-art manufacturing, material proof, indication accuracy for diaphragm seal systems) 3.1 inspection certificate per EN (e.g. material proof for wetted metallic parts, indication accuracy for diaphragm seal systems) Approvals and certificates, see website Ordering information Diaphragm seal: Diaphragm seal model / Process connection (standard, flange size, nominal pressure, sealing face) / Materials (upper body, lower body, sealing face, diaphragm, sealing) / Retainer parts (screws, retainer flange) / Flushing connection / Level of cleanliness of wetted parts / Origin of wetted parts / Design per NACE / Connection to the measuring instrument / Certificates Diaphragm seal system: Diaphragm seal model / Pressure measuring instrument model (per data sheet) / Mounting (direct mounting, cooling element, capillary) / Materials (upper body, sealing face, diaphragm) / Min. and max. process temperature / Min. and max. ambient temperature / Vacuum service / System fill fluid / Certificates / Height difference / Level of cleanliness of wetted parts / Origin of wetted parts / Design per NACE / Diaphragm seal for mounting to zone 0 / Instrument mounting bracket / Process connection (standard, flange size, nominal pressure, sealing face) 03/2012 WIKA Alexander Wiegand SE & Co. KG, alle Rechte vorbehalten. Die in diesem Dokument beschriebenen Geräte entsprechen in ihren technischen Daten dem derzeitigen Stand der Technik. Änderungen und den Austausch von Werkstoffen behalten wir uns vor. 02/2018 DE WIKA data sheet DS /2018 Seite 7 von 7 WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße Klingenberg/Germany Tel Fax info@wika.de
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