MFK MFK. Double-sided insert with free cutting geometry to resist chatter. Multi-edge cutter for cast iron
|
|
- Osborne Boyd
- 6 years ago
- Views:
Transcription
1 Multi-edge cutter for cast iron Double-sided insert with free cutting geometry to resist chatter 1 usable cutting edges per insert. ough edge with low cutting forces. New CVD grade C42M for longer tool life. NEW Ceramic insert with chipbreaker Wiper insert for finishing
2 Cutter for cast iron ough edge with low cutting forces enable stable machining. Uses 1-edge inserts for economical machining. 1 Low cutting forces prevent chattering Low cutting forces with helical cutting edge design. Cutting force comparison (In-house evaluation) 3, Resultant force in radial direction 1, Resultant force in axial direction Cutting force (N) 2,5 2, 1,5 1, 7 % Cutting force (N) % 5 2.R. Max. +15 Competitor Cutting conditions: Vc = 18 m/min, fz =.3 mm/t, ap ae = mm, dry Workpiece: GGG6, ø125 Competitor B 2 ough and reliable insert construction prevents fracturing ough and reliable dual angle edge design. Fracture resistance comparison (In-house evaluation) C42M Second main cutting edge First main cutting edge Surface finish comparison (In-house evaluation) Competitor C (CVD) Competitor D (CVD) Cutting time (min) Cutting conditions: Vc = 3 m/min, fz =.5 mm/t, ap = mm, wet Workpiece: Nodular cast iron (4 bores) 25 % Burr comparison Sharp cutting prevents burr formation Chattering creates poor surface Competitor F Burr Cutting conditions: Vc = 18 m/min, fz =.3 mm/t, ap ae = 3 78 mm, dry Workpiece:GGG6 Competitor E 1 Cutting direction
3 3 oolholder lineup to meet various applications Fine and extra fine pitch types available. Fine pitch (Example: ø125, 12 inserts) Recommended for unstable setups General purpose for wide application ranges Extra fine pitch (Example: ø125, 18 inserts) Recommended for rigid setups Finer pitch for higher efficiency 4 Chipbreaker lineup for wide range of applications General purpose: GM chipbreaker Heavy duty: GH chipbreaker Finishing: GL chipbreaker (Ground) Wiper edge: W chipbreaker (Ground) 5 Long tool life and stable machining C42M features advanced CVD coated CRIOS technology. Longer tool life Controlled α-l2o3 crystal growth for improving wear resistance and fracture resistance. Prevents film peeling 4 % improved film adhesion by optimized interface. Increased edge strength Higher film strength and fracture resistance with high aspect ratio icn. CRIOS technology icn layer CRIOS technology Conventional CRIOS technology Carbide substrate Conventional CRIOS technology is Kyocera s original CVD coating technology. Insert grade lineup Long tool life (1st recommendation) C42M Stable machining Use ceramic insert for high speed machining (see page 3). Fracture resistance PR1525 Wear resistance comparison (In-house evaluation) Wear (mm) C42M Competitor G Fracture Cutting time (min) Cutting conditions: Vc = 2 m/min, fz =.3 mm/t, ap ae = 8 mm, dry Workpiece: Nodular cast iron 2
4 Ceramic grades for high speed and high efficiency machining Low cutting force ceramic insert with chipbreaker controls edge chipping. Cutting force comparison (In-house evaluation) 1,5 Resultant force in radial direction 8 Resultant force in axial direction Cutting force (N) 1, 5 26 % DOWN Cutting force (N) % Rake angle +6.7 Competitor H Cutting conditions: Vc = 6 m/min, fz =.1.25 mm/t, ae ap = mm, dry Workpiece: GG25, ø125, 1 insert Competitor I First recommendation for gray cast iron 1 High wear resistance enables stable machining Reduces grain boundary phase that generates negative impact on the cutting performance. Conventional grade Less grain boundary phase Stable machining without chipping More grain boundary phase Unstable machining due to chipping Mechanical and thermal property will be improved by controlling grain boundary phase. he grain boundary phase contained a high proportion of glass, therefore its toughness will be weakened by cutting heat. Grain boundary phase Grain boundary phase Point2 Sudden fracture prevention Crack propagation Fracture resistance improvement L has higher aspect ratio compared with conventional grade. Bridging Crack deflection Crack d spect ratio = L/d Large aspect ratio Controls crack propagation CS75 First recommendation for nodular cast iron Wear resistance improvement due to high coating adhesion Suitable for high speed cutting High wear resistant phase (ic base) Special l2o3 phase High adhesion phase (in base) Si3N4 substrate 3
5 face mill E a ød2 ød b S H 7 E a ød2 ød ød2 ød ød1 ød1 ød1 #1 #2 b ød ød1 S 7 H Rake angle ( ) Description.R. R.R. 8R- -7 1R- -6 (M.) 125R R- ød2 ød b ød3 ød b ød2 ød3 ød5 H H E a G E a G ød4 ød1 øc ød ød1 S 7 #3 #4 øc øc1 ød1 ød4 ød6 ød ød1 S 7 oolholder dimensions Bore dia. Fine pitch Extra fine pitch Description vailability No. of inserts 8R-11-8-M Dimensions (mm) ød ød1 ød2 ød ød1 ød2 H E a b s ød3 ød4 ød5 ød6 øc øc1 G Drawing Weight (kg) # R-11-1-M # R M # R M # R-11-2-M # R M # R M MO # R-11-1-M # R M # R M # R M # R M # R M # R M MO # : vailable MO: Made to order Spare parts and applicable inserts Description Wedge Wedge screw Spare parts Wrench Mounting bolt pplicable inserts Description Wedge Wedge screw Spare parts Wrench Mounting bolt pplicable inserts 8R-11-1-M 1R M HH1235 HH164 PNMG116NEN-GM PNMG116NEN-GH 8R-11-8-M 1R-11-1-M HH1235 HH R M PNEG116NEN-GL 125R M PNEG116NER-W 16R M C9N W618N R M C9N W618N -15 PNE116NN- 2R M 12 2R-11-2-M 25R M 315R M PNEG116NR R M 315R M PNMG116NEN-GM PNMG116NEN-GH PNEG116NEN-GL PNEG116NER-W PNE116NN- 12 PNEG116NR
6 pplicable inserts Description Insert Surface finish oriented PNMG116NEN-GM PNMG116NEN-GH PNEG116NEN-GL PNEG116NER-W PNE116NN PNEG116NR ough edge MEGCO NNO General CVD Si3N4 coated ceramic Si3N4 ceramic C42M PR1525 CS75 CVD Coated carbide Dimensions (mm) Wiper insert (2-edge) High speed NEW High speed (With chipbreaker) : vailable 5
7 Recommended conditions 1st recommendation 2nd recommendation Workpiece material Insert grade Cutting speed (m/min) Chipbreaker Feed per tooth fz (mm/t) C42M GM.25 Gray cast iron GH PR1525 GL.12 C42M GM.2 Nodular cast iron GH PR1525 GL.1 Recommended application range Workpiece: Gray cast iron Workpiece: Nodular cast iron ap (mm) W GL GM GH ap (mm) 6, 4, 2, GL W GM GH ,1,2,3,4 fz (mm/t) fz (mm/t) Notes: 1. When using W (wiper), please use together with GM or GH. (Not recommended for use with GL) 2. When using wiper, do not exceed fz =.2 or insert corner may be damaged. he main cutting edge of W (wiper) insert is receding from that of GM and GH. herefore, the feed rate for the insert next to W (wiper) is double that of other inserts. Recommended conditions (Ceramic) 1st recommendation 2nd recommendation Without chipbreaker Workpiece material Insert grade Cutting speed (m/min) Edge preparation Feed per tooth fz (mm/t) Gray cast iron Nodular cast iron With chipbreaker CS75 CS Workpiece material Insert grade Cutting speed (m/min) Edge preparation Feed per tooth fz (mm/t) Gray cast iron Nodular cast iron CS75 CS Recommended application range (Ceramic) Workpiece: Gray cast iron, nodular cast iron Without chipbreaker With chipbreaker fz (mm/t) 6
8 Case studies Machine base GG25 Base GG , 8 8 Vc = 16 m/min fz =.16 mm/t (Vf = 782 mm/min) ap ae = 3 1 mm Dry 125R (12 Inserts) PNMG116NEN-GM / Vc = 16 m/min fz =.18 mm/t (Vf = 917 mm/min) ap ae = 3 14 mm Dry 2R-11-2 (2 Inserts) PNMG116NEN-GM / C42M Chip removal rate Competitor J (12 Inserts) 125 cc/min 235 cc/min Efficiency 2 imes Chip removal rate C42M Competitor K (12 Inserts) 167 cc/min 385 cc/min Efficiency 2.3 imes Little noise and vibration with increased cutting speed and feed rate. (User evaluation) C42M performed at 2.3 times the efficiency of Competitor K. Little noise and stable machining. (User evaluation) Mold part GGG6 Bed GG3 2.2 m 1 m Vc = 9 m/min fz =.34 mm/t (Vf = 974 mm/min) ap ae = 2 6 mm Dry 8R-11-8 (8 Inserts) PNMG116NEN-GM / PR1525 Vc = 15 m/min fz =.26 mm/t (Vf = 1,242 mm/min) ap ae = 3 1 mm Dry 16R (16 Inserts) PNMG116NEN-GM / C42M Machining efficiency PR1525 Competitor L (8 Inserts) 1 pcs/edge 3 pcs/edge ool Life 3 imes Chip removal rate C42M Competitor M (8 Inserts) 372 cc/min 93 cc/min Efficiency 4 imes Competitor L had chipping after machining 1pc. PR1525 kept good edge condition and stable machining after machining 3 pcs. (User evaluation) C42M improved the efficiency by 4 times compared with Conventional M. (User evaluation) 215 KYOCER Corporation E8
Rose Gold Color Coated Carbide for Highly Stable Cast Iron Machining
New CVD Coated Carbides for Cast Iron New CVD Coated Carbides for Cast Iron Rose Gold Color Coated Carbide for Highly Stable Cast Iron Machining Improved coating adhesion prevents chipping and provides
More informationMFH Series. High Efficiency and High Feed Cutter. Stable Machining with Greater Chatter Resistance. High Efficiency and High Feed Cutter
High Efficiency and High Feed Cutter MFH eries High Efficiency and High Feed Cutter MFH eries table Machining with Greater Chatter Resistance Cutting Diameters tarting at ø8mm Reduce Cycle Time During
More informationWINTER / SPRING. Special Offers for Turning, Milling, and Drilling Products. VALID THROUGH June 30 th, CA5-SERIES Turning Inserts 9
2015 WINTER / SPRING P R O M O P A C K Special Offers for Turning, Milling, and Drilling Products F E A T U R I N G Turning s 9 MFH-RAPTOR High Feed Mills 10-11 M-FOUR (MEW) 90 Milling Cutters 12-13 45
More informationWINTER / SPRING. Special Offers for Turning, Milling, and Drilling Products. VALID THROUGH June 30 th, CA5-SERIES Turning Inserts 9
2015 WINTER / SPRING P R O M O P A C K Special Offers for Turning, Milling, and Drilling Products MFH-RAPTOR M-FOUR (MEW) F E A T U R I N G Turning s 9 MFH-RAPTOR High Feed Mills 10-11 M-FOUR (MEW) 90
More informationExpansion of the HELIDO 690 LINE with Tools Carrying 10 mm Edged Inserts
MILLING JANUARY Page 1 / 8 Expansion of the HELIDO 690 LINE with Tools Carrying 10 mm Edged Inserts JANUARY Page 2 / 8 Highlights Milling cutters carrying a double-sided triangular insert with six 10 mm
More informationPDL025 PDL025. DLC Coating. High Quality and Long Tool Life for Machining Aluminum. DLC Coating
DC Coating DC Coating igh Quality and ong ool ife for Machining Aluminum Achieves ong ool ife with ardness Close to that of Diamond Excellent with Aluminum elding esistance arge ineup for urning, Milling,
More informationNEW HIGH FEED MILLING CUTTER HIGH FEED MILLING CUTTER 15G1F/5G_F
NEW HIGH FEED MILLING CUTTER 15G1F/5G_F HIGH FEED MILLING CUTTER Very smooth cutting insert geometry -edged inserts 2 different insert geometries in 3 different carbide grades Available as shell-type and
More informationDovetail insert clamping guarantees high productivity
MillLine Tungaloy Report No. 503-US DOTRIPLE-MILL Dovetail insert clamping guarantees high productivity CCELERTED MCHINING MillLine DoForce-Tri is a new series of tools with double-sided triangular insert
More informationKeeping the Customer First. Tungaloy Catalogue TE0707-E2. Cutting Tools.
Keeping the Customer First Tungaloy Catalogue TE0707-E2 2007 Cutting Tools www.tungaloy-eu.com Selection Guides List of... 410 Selection Guides... 412 Specifications Solid Carbide s For High Speed Deep
More informationJongen UNI-MILL VHC milling cutter
Jongen Werkzeugtechnik Jongen UNI-MILL VHC milling cutter Trochoidal milling at the highest level Jongen UNI-MILL VHC milling cutter Static and dynamic "trochoidal milling" is a combination of circular
More informationThe best of both worlds
The best of both worlds CoroMill 210 the ultimate roughing cutter for modern machining techniques Use CoroMill 210 for plunge milling to mill away large volumes of metal or for high feed milling of flat
More informationTOOL NEWS B055A Update. Multi-functional Indexable Cutter APX3000/4000. Holder Expansion. A new generation of high performance cutters.
TOOL NEWS 2015.11 Update Multi-functional Indexable Cutter APX3000/4000 B055A Holder Expansion A new generation of high performance cutters. Multi-functional Indexable Cutter APX3000/4000 Multi functional
More information5230VS Series. Chevron Long Edge Milling Cutter (Porcupine)
5230VS Series Chevron Long Edge Milling (Porcupine) Shoulder / Profiling / Slotting HIGH PERFORMANCE LONG EDGE MILLING CUTTERS The Stellram 5230VS09 and VS12 Series is perfectly quali ed for pro ling and
More informationSUMMER / FALL. VALID THROUGH December 31 st, Special Offers for Turning, Milling, Grooving, Swiss & Drilling Products!
015 SUMMER / FALL P R O M O P A C K Special Offers for Turning, Milling, Grooving, Swiss & Drilling Products! MEC M-SIX (MFWN) F E A T U R I N G Cermet Turning s 4-5 MFH-RAPTOR High Feed Mills 6-7 MFH-RAPTOR
More informationWave Radius Mill RSX Series
TOOLING NEW E-122 M K N H Radius Mill for Exotic Alloys Wave Radius Mill RX RX Features The Wave Radius Mill RX is developed for exotic alloys as well as for stainless steel machining. In combination with
More informationBall Corner Radius YE-EI10 INSERTS & STEEL / CARBIDE HOLDERS INSERTS & STEEL / CARBIDE HOLDERS
YE-EI10 Ball Corner Radius Ball Corner Radius INSERTS & STEEL / CARBIDE HOLDERS HEAD OFFICE 68, Cheongcheon-Dong, Bupyeong-Gu, Incheon 4-0, KOREA PHONE :+82--526-09, FAX:+82--526-4373 Http://www.yg1.kr
More informationDevelopment of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining
SPECIAL ISSUE Development of New SUMIBORON for Cast Iron and Ferrous Powder Metal Machining Yusuke Matsuda*, Katsumi OKaMura, shinya uesaka and tomohiro FuKaYa SUMIBORON P (polycrystalline cubic boron
More information7220VM Series. Disk Mill Cartridge Cutters
Series Disk Mill Cutters Slotting / Shoulder DISK MILL CARTRIDGE CUTTERS 7220VM Disk Mill Cutter series with adjustable cartridges are designed for machining deep slots or side shoulder milling operations.
More informationThe new force in machining.
Product handbook Milling _ SILVER, BLACK, STRONG The new force in machining. Yesterday, it was machining. Today, it s tigering. Cutting tool materials with the Tiger tec technology brand are setting the
More informationHIGH PERFORMANCE PRODUCT
HIGH PERFORMANCE PRODUCT SYNCHRO TAPS (HSS-PM) High Speed, High Precision for CNC Machining Synchro Tap has an optimized short thread length and high thread reliefs. We guarantee you shorter cycle time,
More informationTechnical information / Clamping system Wedge clamping This classic positive insert clamping system allows the use of all models presenting this geome
Technical information Applications Code key M.02 M.03 M.03 M.04 Cutting data M.06 Tooling rilling & boring CANELA M.01 Technical information / Clamping system Wedge clamping This classic positive insert
More informationCutting Tool Materials and Cutting Fluids. Dr. Mohammad Abuhaiba
Cutting Tool Materials and Cutting Fluids HomeWork #2 22.37 obtain data on the thermal properties of various commonly used cutting fluids. Identify those which are basically effective coolants and those
More informationTOOLS NEWS B028G. High Feed Radius Milling Cutter AJX Reduce costs with ultra high feed milling over a wide range of applications!
TOOS NEWS 2015.4 Update B028G High Feed Radius Milling Cutter AJX Reduce costs with ultra high feed milling over a wide range of applications! Application Expansion Patent : Registration No. 3775321, 4449895,
More informationHFM. Small Diameter Machining High Feed Tool. High Feed Mill. HFM High Feed Mill
High Feed Mill Small Diameter Machining High Feed Tool Stable machining, high efficiency milling tools For small diameter machining. High Feed / High Efficiency Machining Increase productivity through
More informationA New Positive Multi Corners Milling Line
1/9 A New Positive ulti Corners illing Line 2/9 With the increasing popularity of small machining centers, TaeguTec is pleased to launch a new single-sided line of positive seven corners insert that generates
More informationTOOL NEWS. Highly rigid body produced by utilizing the latest technology. Lengths L/D=2 6 Now Available. Indexable Drill MVX. Insert Expansion B202A
TOOL NEWS 216.12 Update B22A Indexable Drill Highly rigid body produced by utilizing the latest technology Insert Expansion Lengths L/D=2 6 Now Available Indexable Drill 4 Cutting Edges Economical 4-corner
More informationNexus Cutting Tools. Accurate. Simplify. Nexus ShrinkMILL and Face Mills. Innovative. Solutions that are innovative, accurate, and simple.
Nexus Cutting Tools Solutions that are innovative, accurate, and simple. Minimize T.I.R. Maximize rigidity Increase tool life Lamina High-Performance Eliminate insert guesswork Minimize set up time Maximize
More informationHigh-Performance Solid Carbide End Mills Hard Materials
High-Performance Solid Carbide Hard Materials..................................A39 A50 Series 7S05 Lists 7S05 7S15 7S25 Vision Plus..........................A40 Series 7S5F Vision Plus...........................A41
More informationMachining of titanium alloys
Machining of titanium alloys Core competence: Landing gears Parts of aircraft wings Fuselage of aircrafts Titanium properties of titanium : high tensile strength to density ratio high corrosion resistance
More informationPocketing Helical Milling Grooving Shoulder Milling Ramping. Compatible with wide range of milling
C-Wave ill WX Type xpansion eneral Features The WX type features a strong cutting edge design coupled with a high rigidity body, for stable and high efficiency milling with low cutting force. With improved
More informationNGK SPARK PLUG EUROPE GMBH NGK SPARK PLUGS(U.K.), LTD
2007-2008 http://www.ngkntk.de/ http://www.ntkcuttingtools.co.uk/ http://www.ngkntk.co.jp/ 2007 2008 CUTTING TOOLS NGK SPARK PLUG EUROPE GMBH NGK SPARK PLUGS(U.K.), LTD Best Performance for Al alloy (High
More informationMK / RK Chip Breaker. Turning Solution for Cast Iron NC6315. MK Chip Breaker. RK Chip Breaker
MK / Chip Breaker MK Chip Breaker (For medium ) Turning Solution for Cast Iron Advanced turning solution for cast iron under high speed, high feed, and interrupted conditions Higher Wear and Chipping Resistance
More informationae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch)
wister Drill con Glossary olid aterial Cutting Calculations and Definitions etric U.. ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch) Coolant Fed Drill
More informationIndexable Milling Products
Indexable illing roducts Our latest etalcutting Innovations are designed to deliver higher productivity, longer tool life, and increased application versatility. FACE ILL ee ection O for more details.
More informationCost reduction through Performance. SHARK-CUT + SHARK-CUT Rebore. Introducing Shark-Cut Rebore Tools and Inserts for boring
Introducing SharkCut Rebore Tools and Inserts for boring www.arno.de Due to the unique positioning and insert geometry excellent hole quality is achieved also for deeper holes. Easy handling and efficient
More informationSERIES 33 Three Flute End Mills
Solid Carbide Tools SERIES 33 Three Flute End Mills www.kyocera-sgstool.com ISO 9001 Certified Using the latest in engineering design and grinding capabilities, Series 33 High Perfmance End Mills are ideal
More informationDHC. Differential Helix Cutter
DHC Differential Helix Cutter Universal Short and Long End Mills for the Highest Productivity in Roughing and Finishing Applications (Standard & with Corner Radius) 2 x d 1 x d DHC (Differential Helix
More informationMP / LP Chip Breaker. Turning Insert for Machining Automobile Components. MP (Negative) MP (Positive) LP (Negative)
MP (Negative) For medium cutting MP (Positive) For medium cutting Turning Insert for Machining Automobile Components Complete turning solution to increase productivity at a wide range of cutting speed,
More informationCUTTING TOOL TECHNOLOGY
CUTTING TOOL TECHNOLOGY Tool Life Tool Materials Tool Geometry Cutting Fluids Cutting Tool Technology Two principal aspects: 1. Tool material 2. Tool geometry Three Modes of Tool Failure Fracture failure
More informationMaxiMill HFC 'Feed matters', rapid milling
MaxiMill HFC 'Feed matters', rapid milling EN CERATIZIT - secrets of success Secrets of success CERATIZIT is your partner for exceptional hard material solutions. Hard materials and tools from CERATIZIT
More informationMANUFACTURING PROCESSES. Tool Material & Cutting Fluid
MANUFACTURING PROCESSES Tool Material & Cutting Fluid 1 CUTTING TOOL MATERIAL Success in metal cutting depends on the selection of the proper cutting tool (material and geometry) for a given work material.
More informationShoulder Milling System 4910
Shoulder Milling System 4910 Product Information Unique the 90 shoulder milling system of WNT 90 x 8 cutting edges + Dragonskin = More Power For machining of Steel Stainless steel Cast iron TOTAL TOOLING=QUALITY
More informationTable of Contents. Turning. Guidelines
Discount-s.com 71-892-3700 Guidelines d Promotion pricing is not available through online ordering d Orders must be drop shipped to the end-user d Promotion code must be used when placing order d Table
More informationINTRODUCTION. Think HSS
INTRODUCTION Think HSS SUMMARY METALLURGY 2 Excellent strength 3 A super sharp edge 4 Safe and reliable tools Alloy elements 6 The influence of alloy elements 7 Standard compositions of HSS 8 The HSS-PM
More information80_0VA90-_R-16 Series
Series Cartrige Shouler Milling Cutter Facing Slotting 90 CARTRIDGE SHOULDER MILLING ASSEMBLIES Applications: 80_0VA90 cutter series are assemble with cartriges for AP..16 milling inserts for face an shouler
More informationTechnical Guidance References
Technical Guidance 9 to 39 Technical Guidance Turning Edition Milling Edition 5 Endmilling Edition 9 Drilling Edition 22 SUMIBORO Edition 27 SI Unit Conversion List 3 Steel and on-ferrous Metal Symbols
More informationDOUBLE SIDED POSITIVE INSERT WITH 6 CUTTING EDGES!
DOUBLE SIDED POSITIVE INSET WIT 6 CUTTING EDGES! s: 0-60 Cutting Edge : WNGU09 - WNGU3 - Geometry: ipos Corner Configurations:, 20, 3, 39, 62 Nominal Lead Angle: 0º Applications: oughing, finishing, one-cuts,
More informationBZN* Compacts Tool Blanks and Inserts. Machining of Ferrous Materials
BZN* Tool Blanks and Inserts Machining of Ferrous Materials BZN* Tool Blanks and Inserts Diamond Innovations manufactures a complete line of high quality polycrystalline CBN products for machining ferrous
More informationSECO TOOLS PRODUCTIVITY KIT CATALOG PRODUCTIVITY KIT CATALOG OVER 300 ECONOMICAL KITS TO BOOST YOUR PRODUCTIVITY!
SECO TOOLS PRODUCTIVITY KIT CATALOG PRODUCTIVITY KIT CATALOG OVER 300 ECONOMICAL KITS TO BOOST YOUR PRODUCTIVITY! CHECK OUT THE NEW KITS THE LATEST & GREATEST AT AN AFFORDABLE KIT PRICE MULTIPLE-EDGE MILLING
More informationSolid End Milling. Solid End Milling Introduction... K2 K17. High-Performance Solid Carbide End Mills... L1 L150
Solid End Milling Solid End Milling Introduction... K2 K17... L1 L150 General Purpose Solid Carbide End Mills... M1 M43 K1 Solid Carbide End Mills How to Choose the Correct End Mill End Mills Z = number
More informationDIJET CARBIDE TOOLS. Carbide Grades. Carbide Grades
DIJET CARBIDE TOOLS Dijet Grades for Cutting Tools Sintered Super Hardened Polycrystalline CBN (for high hardened materials) Polycrystalline Diamond PCD (for aluminum, non-ferrous metal) Turning Grades
More informationae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch)
wister Drill con Glossary olid aterial Cutting Calculations and Definitions etric U.. ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch) Coolant Fed Drill
More informationFor Gear, Spline & Rack Manufacturing
For Gear, Spline & Rack Manufacturing METR Advanced Technologies for Gear, Spline and Rack Manufacturing See it in action The VARDEX Gear Milling Concept Advanced milling tools with multi-flute indexable
More informationComposite. Solutions for composite applications
Composite Solutions for composite applications Composite wing Surface machining With a focus on composites High demands on machining surfaces found on carbon fibre components demand innovative solutions.
More informationTOOLING NEWS E-127. Coated Carbide Grades for Stainless Steel Turning AC6030M / AC6040M
TOOLING NEWS E-127 P M K N S H Coated Carbide Grades for Stainless Steel Turning / - New Absotech Platinum technology - New CVD grade for general purpose - New Absotech Bronze technology - New PVD grade
More informationMAXIMILL MILLING SYSTEM ENGINEERED SIMPLICITY. 8 Cutting Edges. More milling. More parts. More profits.
MAXIMILL 491 MILLING SYSTEM ENGINEERED SIMPLICITY 8 Cutting Edges. More milling. More parts. More profits. www.ceratizit.com 22 We work hard to make things easy. It takes a lot of engineering and know-how
More informationIndex. MEGA-Spike-Drill. Product presentation 4 General information 5 Technical specification 5. MEGA-Spike-Drill M9535 6
The tool specialists for the trade. Standard product line MEGA-Spike-Drill The tool specialists for the trade. MILLER GmbH, Präzisionswerkzeuge in Altenstadt is a member of the tool-traders-partner association
More informationCircular Thread Milling Tools in Solid Carbide
Circular Milling Tools in Solid Carbide Our Company Circular- and Milling Tools with Inserts (Single Point) PolyMI TriMI Circular Milling Tools with Inserts TrioCUT Circular Milling Tools in Solid Carbide
More informationTOOLING NEWS E-116. New SumiDrill Power Series Expansion. SDP Type. All-rounder for Drilling
TOOLING NEWS E-116 P M K N S H New SumiDrill Power Series Expansion All-rounder for Drilling - High efficient drilling in wide application range - General purpose application - Maximum performance by increased
More informationTOOL NEWS. Prevents burr formation and stabilizes dimensional accuracy of finished components. CBN Grade for Sintered Alloy and Cast Iron MB4020
TOOL NEW CBN Grade for intered Alloy and Cast Iron 2017.3 Update B168A eries Expansion Prevents burr formation and stabilizes dimensional accuracy of finished components. CBN Grade for intered Alloy and
More informationPBC-10S PBC-15S PBC-25S PBC-40S
BECKER High Performance "SANDWICH" CBN With technology advancing continuously in ultrahard cutting materials, the new SANDWICH CBN is now available. This new design allows multiple corners or double full
More informationCall: Fax: Visit:www.doriantool.com A-1
Call: 979-282-2861 Fax: 888-508-7055 Visit:www.doriantool.com E-mail:sales@doriantool.com A-1 Proven Performance Carbide Turning Inserts Technology Geometry Tolerances The physical characteristics of an
More informationICS CUTTING TOOLS, INC 511 Main Street Casco, WI USA (920) Fax (920)
ICS CUTTING TOOLS, INC 511 Main Street Casco, WI 54205-0125 USA (920) 837-2526 Fax (920) 837-2530 www.icscuttingtools.com info@icscuttingtools.com BORING TOOLS BORING TOOLS INDEX BORING BARS CARBIDE TIPPED...1
More informationM.A. Ford Where high performance is the standard. Phone: or
For more than 95 years, M.A. Ford has been at the cutting edge of tooling design and manufacturing and has developed an enviable global reputation for performance and precision in advanced solid carbide
More informationCOFA. Consistent deburring of even and uneven bore edges, front and back in one operation.
COFA Consistent deburring of even and uneven bore edges, front and back in one operation. Table of Contents Introduction Characteristics and Advantages 3 Applications and Typical Work Pieces 5 Tool Description
More informationTechnical Information
Technical Information Quality LUKAS carbide burrs are manufactured using high quality types of carbide and modern CNC automatic grinding machines in order to guarantee precision and repeatability of angle,
More informationTECHNICAL INFORMATION
TECNICAL INFORMATION Feed rates and time calculation It is simple and easy to calculate your speed and feeds using ORN S CT program. We recommend that you calculate the cutting data with this program as
More informationDouble Edge. Double Profit - Double Speed
Double Edge Double Profit - Double Speed pplication Double Edge double success......with longitudinal turning of shafts, rolls, bushings and sleeves,......with face turning of discs, flanges,......when
More informationOSG PHOENIX -PSE OSG PHOENIX -PRC OSG PHOENIX -PHC OSG PHOENIX -PDR OSG PHOENIX -PFB OSG PHOENIX -PHP
Vol. 3 OSG PHOENIX -PSE Multifunctional 90 indexable end mills and facemills. OSG PHOENIX -PRC Button insert end mills and facemills for contour milling applications. OSG PHOENIX -PHC High feed end mills
More information4 Cutting Edges With Chip Former, For Grooving, Parting And Turning
4 Cutting Edges With Chip Former, For Grooving, Parting And Turning Inserts: Width:.020 -.125 (.5mm 3.18mm) Nose adius: From Sharp to Full adius Lead Angles: Also available to eliminate burrs T-Max: Up
More informationHIGH PERFORMANCE SOLID CARBIDE CUTTING TOOLS
HIGH PERFORMANCE SOLID CARBIDE CUTTING TOOLS CATALOG 12 TECH PAGES RECOMMENDED TOOLS Recommended tools for: DRILLS SERIES PAGE COATING DESCRIPTION 1180 14 ALUMASTAR Jobber length, 3 flute, High performance
More informationSuperabrasive CUTTING TOOLS & WEAR PARTS
Superabrasive CUTTING TOOLS & WEAR PARTS CUTTING TOOLS Polycrystalline Diamond (PCD) PCD Cutting Tools PCD tools are as abrasion resistant as natural diamond tools and are much tougher. The diamond layer
More informationInsert: LNMX Maximum Depth of Cut:.300"
LNMX Milling Program The newly developed LNMX family of milling cutters for square shoulder milling, available in 2 edge lengths, utilizes strong negative inserts giving users 4 cutting edges. Due to the
More informationTungsten Carbide Burrs
Technical Information Choose From Four Alternative Tooth Formations Standard Cut is recommended for general de-burring and weld removal where a scratch free surface is paramount. Diamond Cut is universal
More informationSLOTTING ROUGHING DRILLING & RAMPING
SLOTTING ROUGHING DRILLING & RAMPING Shank HA/HB Solid carbide 4-fluted 36 /38 helix Face geometry for drilling and ramping nano-si -coating Cutting edge preparation Optimal chip space SLOTTING High process
More information1 Cutting Tool Materials of common use
1 Cutting Tool Materials of common use Instructional Objectives At the end of this lesson, the students will be able to (i) Identify the needs and cite the chronological development of cutting tool materials.
More informationARNO AKB. Short-hole drill for performance drilling. Drill with interchangeable insert High feed rates Good swarf control NEW.
Short-hole drill for performance drilling Drill with interchangeable insert High feed rates Good swarf control NEW www.arno.de Easy handling and economical in use. Short-hole drill for performance drilling
More informationOne Tool Performs Multiple Applications. nine9.jic-tools.com.tw. NC Helix Drill. Helical Interpolation. Cat. 05
Tool ath One Tool erorms ultiple Applications nine9.jic-tools.com.tw K H C Helix Drill Helical Interpolation Cat. 05 Tool Rotation Tool ath rinciple Tool Rotation Rough illing, Drilling & lotting Cuts
More informationHiPos-Alu High-Speed Aluminum Machining
Cutter Styles: End Mill 1AX2K, 1AX2Q Face Mill AX2K, AX2Q Cutter Diameters: 1.000" - 6.000" Inserts Sizes: 16mm 22mm Inserts Radii:.015",.020",.031",.062",.094",.125",.197",.250" Grade: IN10K HiPos-Alu
More informationTooling for Composites and Aerospace Materials. Diamond coated, carbide and PCD tools Routers, drills, and end mills Full special design capabilities
Tooling for Composites and Aerospace Materials Diamond coated, carbide and PCD tools Routers, drills, and end mills Full special design capabilities DIAMOND COATED DRILLS Material-specific design and sub-micron
More informationEffect of HSS and Tungsten Carbide Tools on Surface Roughness of Aluminium Alloy during Turning Operation
American Journal of Mechanical Engineering, 2016, Vol. 4, No. 2, 60-64 Available online at http://pubs.sciepub.com/ajme/4/2/3 Science and Education Publishing DOI:10.12691/ajme-4-2-3 Effect of HSS and
More informationNANO SCRATCH TESTING OF THIN FILM ON GLASS SUBSTRATE
NANO SCRATCH TESTING OF THIN FILM ON GLASS SUBSTRATE Prepared by Jesse Angle 6 Morgan, Ste156, Irvine CA 92618 P: 949.461.9292 F: 949.461.9232 nanovea.com Today's standard for tomorrow's materials. 2010
More informationCC1500 / CC2500. Cermet Solution for High Speed Steel Turning CC1500 CC2500
/ Cermet Solution for High Speed Steel Turning The next generation coated cermet with higher wear and chipping resistance in high speed machining High Resistance to Welding and Oxidation Improved welding
More informationGRINDING AND OTHER ABRASIVE PROCESSES
GRINDING AND OTHER ABRASIVE PROCESSES Grinding Related Abrasive Process Abrasive Machining Material removal by action of hard, abrasive particles usually in the form of a bonded wheel Generally used as
More informationManufacturing Technology I. Lecture 3. Fundamentals of Cutting
Manufacturing Technology I Lecture 3 Fundamentals of Cutting Prof. Dr.-Ing. F. Klocke Structure of the lecture Examples: turning of steel The cutting part - Terms and symbols The cutting operation Loads
More informationNow Available, New YNMG 2.53 Inserts. Insert Shapes YNMG Corner Radii.016",.031" Grades Cermet: PV3010 CT3000 Carbide: TT8115 (CVD) TT5080 (PVD)
Insert Sapes YNMG 2.53 Corner Radii.016",.031" Grades Cermet: PV3010 CT3000 Caride: TT8115 (CVD) TT5080 (PVD) Now Availale, New YNMG 2.53 Inserts Ingersoll is pleased to announce te expansion of te Gold-Rino
More informationCarbide + Carbide TOOLS NEWS. World first!* Double face contact type. End Mill Series. Exchangeable Head End Mills imx. Application expansion B200G
TOOLS NEWS Exchangeable Head End Mills imx End Mill Series 215.9 Update B2G Application expansion World first!* Carbide + Carbide (head) Double face contact type (holder) * According to our own research
More informationwww. dixipolytool. com THREADING SELECTION OF THREADING TOOLS MICRO CUTTING TAPS MICRO THREAD FORMERS THREAD GAUGES WHIRLING TOOLS
THREADIG SELECTIO OF THREADIG TOOLS 278 MICRO CUTTIG TAPS 286 MICRO THREAD FORMERS 289 THREAD GAUGES 291 WHIRLIG TOOLS 293 DRILLIG THREAD WHIRLERS 299 SELF LOCKIG THREAD 301 HOB CUTTERS 304 THREAD MILLS
More informationMasterflex Polishing Products
Masterflex Polishing Products How to Order Masterflex Polishing Products When ordering it is important to give as much information about the operation as possible so that the correct grading is supplied.
More informationSuper PROMOTIONS Special OFFERS. Machining Intelligently ISCAR HIGH Q LINES. Valid from January 15 until June 30, 2017 ENDUSERS.
Valid from January 15 until June 30, 2017 ENDUSERS S Machining Intelligently ISCAR HIGH Q LINES www.iscar.ca HELIMILL Cutters Carrying Triangular Inserts with 3 Helical Cutting Edges 1 10 HM390 TPKT/TPCT
More informationUE6020 LJ387A. CVD coated grade for turning of steels MITSUBISHI CARBIDE. Tough and versatile for reliable turning of steels
MITSUBISHI CARBIDE LJ387A Tsukuba Plant Tsukuba Plant ISO 9001-1994 ISO 14001-1996 Registration No. JSAQ 080 Registration No. JSAE 036 Gifu Plant ISO 9001-1994 Registration No. JSAQ 094 General purpose
More informationPOW R PATH enduro STREAKERS POW R FEED OMEGA-6 INCONEX
Power. Precision. Performance. POW R PATH enduro STREAKERS POW R FEED OMEGA-6 INCONEX M E T A L M O R P H O S I S THE NEW FRONTIER OF ADVANCED END MILLS M E T A L M O R P H O S I S THE NEW FRONTIER OF
More informationAISI A2 Cold work tool steel
T OOL STEEL FACTS AISI A2 Cold work tool steel Great Tooling Starts Here! General AISI A2 is an air- or oil hardening chromiummolybdenum-vanadium alloyed tool steel characterized by: Good machinability
More informationSPDT Effects on Surface Quality & Subsurface Damage in Ceramics
SPDT Effects on Surface Quality & Subsurface Damage in Ceramics Deepak Ravindra & John Patten (Manufacturing Research Center- Western Michigan University) Jun Qu (Oak Ridge National Laboratory) Presentation
More informationCOFA. Consistent deburring of even and uneven bore edges, front and back in one operation.
COFA Consistent deburring of even and uneven bore edges, front and back in one operation. Table of Contents Introduction Characteristics and Advantages 3 Applications and Typical Work Pieces 5 Tool Description
More informationCNMG 1204 CNMG Recommended Cutting Condition. 74 M Austenitic
CNMG 1204 r 80º D I s Designation Grade Diensions I D s r CNMG 120404-UF YG801 12.48 12.70 4.76 0.4 CNMG 120408-UG YG801 12.08 12.70 4.76 0.8 CNMG 120412-UR YG801 11.66 12.70 4.76 1.2 CNMG 120404 Recoended
More informationYour Source for Cutting Tools, Industrial Supplies, and Inspection Equipment
2011-2012 CATALOG Your Source for Cutting Tools, Industrial Supplies, and Inspection Equipment Providing solutions for automotive, mold & die, aerospace, medical, oil industry and inspection industries.
More informationPrediction of Wear Mechanisms in High Speed Steel Hobs Using Artificial Neural network
Prediction of Wear Mechanisms in High Speed Steel Hobs Using Artificial Neural network M.JALALI AZIZPOUR, H.MOHAMMADI MAJD PTRI OF ACECR IRAN m_jpour@yahoo.com Abstract In this paper back-propagation artificial
More informationEffect of Approach Angle in Face Milling Using Tungsten Carbide Tool
Effect of Approach Angle in Face Milling Using Tungsten Carbide Tool Mulugundam Siva Surya 1, Sridhar Atla 2 Assistant Professor, Mechanical Department, GITAM University, Hyderabad, Telangana. ABSTRACT:
More informationDrilling Speeds and Feeds
EML2322L MAE Design and Manufacturing Laboratory Drilling Speeds and Feeds The speed of a drill is measured in terms of the rate at which the outside or periphery of the tool moves in relation to the work
More information