Type 56 Butterfly Valve
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- Lawrence Adams
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1 Standard Features (Sizes -/2" ") Standard model (-/2" ") has Body and Disc for better chemical resistance at temperatures higher than can be achieved with. " has body and disc as standard. Our 3/3 stainless steel shaft has full engagement over the entire length of the disc and is a non-wetted part, totally isolated from the media. Only solid and abrasion-resistant plastic disc and elastomeric liner are wetted parts. ISO bolt circle on top flange no body or stem modifications required for accessories. Options Pneumatically and electrically actuated with accessories Alternate discs: (I) : -/2" " (III) : -/2" " Gear operators for -/2" 6" Lug style (Stainless Steel 4 or 3) as blocking and end-of-line applications Stems in 3 stainless steel, titanium, astelloy C etc. 2" square nut on stem 2" square nut on gear operator Stem extensions (single stem and two-piece stem) Locking devices (Gear Type Standard on Lever) Chain operators Manual limit switch Tandem arrangements (Patented by A/A, Inc.) 36 Type 56 Butterfly Valve Specifications Sizes: Lever: -/2" 8" Gear: 8" " Models: Wafer Style Operators: Lever and Gear Bodies:, and Discs:, and Seats: EPDM or FKM, Also Nitrile, Butyl, ypalon, and Neoprene Seals: Stems: Trademark of Cabot Corporation Same as seating material 3 and 3 stainless steel, titanium, astelloy C, etc. Parts List (Lever: Sizes -/2" 8") NO. ody 2 isc 3 eat 4 -Ring * 5 -Ring (B) 6 -Ring (C) 7 tem PARTS D ESCRIPTION PCS. MATERIAL B,, D,, S EPDM, FKM, Others O 2 EPDM, FKM, Others O 2 EPDM, FKM, Others O EPDM, FKM, Others S Stainless Steel 3 8 Stem older Stainless Steel 4 andle a Metal Insert in andle Stainless Steel 3L 7 andle Lever G 8 Pin G 9 Spring Stainless Steel 4 Washer Stainless Steel 4 2 Bolt (B) Stainless Steel 4 22 Locking Plate G 23 Screw (B) 4 Stainless Steel 4 Cap a Ring* * 2 Steel * Used for sizes 2" through 8" **With powder coat finish and used for bodies 6" and 8" ASAI/AMERICA Rev. D 06-06
2 Type 56 Lever Operated A P.C.D. C ød a n- øh L Dimensions (Lever: Sizes -/2" 8") 2 0 ANSI CLASS m m d C n h D D L 2 3 A Pressure vs. Temperature (PSI, WATER, NON-SOCK)* BODY DISC Cv Values 35 Green Street, P.O. Box 653, Malden, MA 0 Tel: Fax: asahi@asahi-america.com 37 Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: F F F -5 F F -5 F F 76 F 2 F 0 F 0 F F 0 F F 0 F F 2 F F * For lug style data consult factory Cv (at various opening degrees ) m m 0º 3 º 90º Wt. (LBS) /Vacuum Service LEVER OPERATED VACUUM SERVICE ( OF MERCURY)
3 Type 56 Gear Operated A A A l P.C.D. C ød n- øh L Dimensions (Sizes - /2" ") (NOTE: GEAR OPERATED VALVE IS STANDARD 8" "; S -/2 " 6" ARE OPTIONS.) 2 0 ANSI CLASS d C n h D D D2 D3 L 2 3 l A A A ASAI/AMERICA Rev. D 06-06
4 Type 56 Gear Operated Parts List (Gear: Sizes -/2" ") Sample Specification PARTS All solid thermoplastic butterfly valves sizes -/2" thru " shall be of the TYPE 56 lined body design NO. D ESCRIPTION PCS. MATERIAL and bubble-tight seal (meeting or exceeding Class VI Body,, as defined by American National Standard Institute) 2 Disc,, with only the liner and disc as wetted parts. The 3 Seat EPDM, FKM, Others lever handle (sizes -/2" thru 8") shall have a 4 O-Ring 2 EPDM, FKM, Others molded provision for a padlock. Gear operators shall be worm gear design, self locking with diecast 5 O-Ring (B) 2 EPDM, FKM, Others aluminum body and corrosion resistant powder 6 O-Ring (C) EPDM, FKM, Others coat finish. The disc shall be of solid, abrasionresistant plastic, have double o-ring seals on top 7 Stem* * Stainless Steel 3, 3 G ear Box Diecast Aluminum Alloy * and bottom trunnions of the same material as the Bolt(C) 4 Stainless Steel 4 valve liner. Liner shall be molded and formed around the body, functioning as gasket seals with a Ring 2 Steel convex ring design on each side of the valve for *With powder coat finish **" and " 3 SS lower bolt tightening torque. Stem shall be of Troubleshooting 3/3 stainless steel, non wetted and have What if fluid still flows when valve is closed? engagement over the full length of the disc. Valves. Make sure lever or gear is in a fully closed shall have a molded ISO bolt pattern conforming to position (gear type may require travel stop 52/I 52/II on top flange for actuator mount. adjustment]. shall conform to ASTM D784 Cell Classification 4-A, conforming to ASTM D4 2. Liner is damaged or worn. Replace liner. Cell Classification 02B67272, and 3. Disc is damaged or abraded. Change disc. conforming to ASTM D 3222 Cell Classification Type 4. Foreign material is caught between seat and II. All (-/2" thru " only), and body disc. Remove the substance. valves shall be rated to psi sizes -/2" thru 5. Mating flange bolts either over-tightened or ", psi sizes " & " and psi size " at unevenly tightened. Retighten properly. degrees F. Butterfly valves shall be wafer style, What if fluid leaks outside between seat and mating as manufactured by Asahi/America Inc. flange? Caution Cv Values. Seat damage. Change seat. Cv 2. Mating flange bolts not tightened with proper Never remove (at various opening degrees ) torque or unevenly tightened. Retighten to the valve from pipeline appropriate torque. under pressure. o o 90 o What if valve does not operate smoothly? Always wear 6 0. Foreign material is caught between disc and protective gloves and goggles seat. Remove the material and clean Lever or gearbox is damaged. Replace Mating flange bolts over-tightened. Retighten. Pressure vs. Temperature (PSI, WATER, NON-SOCK)* Wt. (LBS) / Vacuum Service BODY DISC F F F -5 F F -5 F F 76 F 2 F 0 F 0 F F 0 F F 0 F F 2 F F NA NA * For lug style data consult factory NA GEAR OPERATED 35 Green Street, P.O. Box 653, Malden, MA 0 Tel: Fax: asahi@asahi-america.com 39 Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: VACUUM SERVICE ( OF MERCURY)
5 Standard Features (Sizes -/2" ") Standard model (-/2" ") has Body and Disc for superior chemical resistance and elevated temperature capabilities 3/3 stainless steel shaft has full engagement over the entire length of the disc and is a non-wetted part. Only solid and abrasion-resistant plastic disc and elastomeric liner are wetted parts. ISO bolt circle on top flange no body or stem modifications required for accessories. Stem retainer retainer to prevent stem removal. Seat over tightening protection Molded body stops and seat stress relief area. Sperical disc design offers increased Cv, ultimate sealing and high cycle life. Options Pneumatically and electrically actuated with accessories Alternate discs: (I) : -/2" " (III) : -/2" " TM Plasgear gear operators for -/2" 6" Lug style (Stainless Steel 4 or 3) for blocking and end-of-line applications Stems in 3 stainless steel, titanium, astelloy C. 2" square nut on stem 2" square nut on gear operator Stem extensions (Single stem and two-piece stem) Locking devices (Gear Type Standard on Lever) Chain operators Manual limit switch Tandem arrangements (Patented by A/A, Inc.) Type 57 Butterfly Valve Specifications Sizes: Lever: -/2" 8" Gear: 8" " Models: Wafer Style Operators: Lever and Gear Bodies:, and Discs:, and Seats: EPDM, FKM, and Nitrile Seals: Stems: Trademark of Cabot Corporation Same as seating material 3 and 3 stainless steel, Titanium, astelloy C Parts List (Lever: Sizes -/2" 8") NO. PARTS D ESCRIPTION PCS. ody 2 isc MATERIAL,, PVD B F D,, 3 Seat EPDM, FKM, NBR 6 O-Ring (C) EPDM, FKM, NBR 7 Stem Stainless Steel 3 8 Stem Retainer andle a Metal Insert in andle Stainless Steel 3L 7 andle Lever G 8 Pin G 9 Spring Stainless Steel 4 Washer Stainless Steel 4 2 Bolt (B) Stainless Steel 4 22 Locking Plate G 23 Screw (B) 4 Stainless Steel 4 Cap 6 Liner Stabilization Ring 2 Stainless Steel (SCS3) 7 Screw (F) 4 Stainless Steel 4 ASAI/AMERICA Rev. D 06-06
6 Type 57 Lever Operated A P.C.D. C ød a n- øh L Dimensions (Lever: Sizes -/2" 8") 2 0 m m d C n h D D L 2 3 A Cv Values Pressure vs. Temperature (PSI, WATER, NON-SOCK)* Wt. (LBS) / Vacuum Service * For lug style data consult factory ANSI CLASS BODY DISC F F F -5 F F -5 F F 76 F 2 F 0 F 0 F F 0 F F 0 F F 2 F F Green Street, P.O. Box 653, Malden, MA 0 Tel: Fax: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: 29 PVD F Cv (at various opening degrees ) VACUUM SERVICE ( OF MERCURY)
7 Type 57 Gear Operated 2 A A l P.C.D. DC ød n- øh L Dimensions (Sizes -/2" ") (NOTE: GEAR OPERATED VALVE IS STANDARD 8" "; S -/2 " 6" ARE OPTIONS.) 2 0 ANSI CLASS m m d C n h D D D2 D3 L 2 3 l A A Wheel Cycles Gear Box Model No. 3 ASAI/AMERICA Rev. D 06-06
8 Type 57 Gear Operated Parts List (Gear: Sizes -/2" ") Troubleshooting What if fluid still flows when the valve is closed?. Make sure lever or gear is in a fully closed position (gear type may require travel stop adjustment]. 2. Liner is damaged or worn. Replace liner. 3. Disc is damaged or abraded. Change disc. 4. Foreign material is caught between seat and disc. Remove the substance. 5. Mating flange bolts either over-tightened or unevenly tightened. Retighten properly. What if fluid leaks outside between seat and mating flange? Caution. Seat damage. Change seat. 2. Mating flange bolts not tightened with proper torque or unevenly tightened. Retighten to the appropriate torque. What if valve does not operate smoothly?. Foreign material is caught between disc and seat. Remove the material and clean. 2. Lever or gearbox is damaged. Replace. 3. Mating flange bolts over-tightened. Retighten. Pressure vs. Temperature (PSI, WATER, NON-SOCK)* BODY DISC PARTS NO. D ESCRIPTION PCS. MATERIAL Body,, 2 Disc,, 3 Seat EPDM, FKM, NBR 6 O-Ring (C) EPDM, FKM, NBR 7 Stem Stainless Steel 3, 3 8 Stem Retainer G ear Box Plasgea r TM Bolt (C) 4 Stainless Steel 4 6 Liner Stabilization Ring 2 Stainless Steel (SCS3) 7 Screw (F) 4 Stainless Steel 4 Sample Specification All solid thermoplastic butterfly valves sizes -/2" thru " shall be of the TYPE 57 lined body design and bubble-tight seal (meeting or exceeding Class VI as defined by American National Standard Institute) with only the liner and disc as wetted parts. The lever handle (sizes -/2" thru 8") shall have a molded provision for a padlock. Gear operators TM shall be worm gear design, self locking Plasgear. The spherical disc design for higher Cv values shall be of solid, abrasion-resistant plastic. Liner shall be molded and formed around the body, functioning as gasket seals with convex ring design on each side of the valve for lower bolt tightening torque and valve body shall have molded body stops and seat relief area to prevent over tightening of mating flanges. Stem shall be of 3/3 stainless steel, non wetted, have engagement over the full length of the disc and be locked into valve body by stem retainer. Valves shall have a molded ISO bolt pattern on top flange for actuator mount. shall conform to ASTM D784 Cell Classification 4-A, conforming to ASTM D4 Cell Classification 02B67272, and conforming to ASTM D 3222 Cell Classification Type II. All and body valves shall be rated to psi at degrees F, sizes -/2 thru and psi for sizes and. Butterfly valves shall be wafer style, as manufactured by Asahi/America Inc. Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. F F F -5 F F -5 F F 76 F 2 F 0 F 0 F F 0 F F 0 F F 2 F F 0 7 * For lug style data consult factory Cv Values Wt. (LBS) /Vacuum Service Cv (at various opening degrees ) o o 90 o PVD F VACUUM SERVICE ( OF MERCURY) 0 35 Green Street, P.O. Box 653, Malden, MA 0 Tel: Fax: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: 3
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