Zapp precision strip

Transcription

1 Zapp Precision strip

2 Ergste Westig Qualit y CONTENTS 05 EXPERT PROJECT MANAGEMENT 07 HOW YOUR PRODUCTION BENEFITS FROM OUR SEMI FINISHED PRODUCTS 08 PRECISION STRIP 10 CHOICE OF MATERIALS 13 PREMIUM BIMETAL STRIP 14 LOGISTICs AND QUALITY 16 LIST OF ADDRESSES

3 Zapp a premium supplier. Founded in 1701 by Hermann Zapp in Ründeroth, Germany. Today, the Zapp Group has commitments worldwide with production sites and service centers. Its core activities lie in the manufacture of readytouse fabricated products made of high performance materials for demanding applications. The Zapp Group is composed of three divisions: Precision Wire, Precision Strip, and Materials Engineering for specialty materials and tooling alloys. Our objective is to ensure that every customer has a competitive advantage as a result of close mutual cooperation. EXPERT PROJECT MANAGEMENT WILL HELP YOU TO OVERCOME EVERY DIFFICULTY, RIGHT THROUGH TO MASS PRODUCTION WORLDWIDE Expect the unexpected. Our precision strip and bimetal strip metals far exceed market standards. With these products, you will have even highly complex applications securely under control. Nevertheless, these alone will not resolve every problem. That s why we offer you the support of a project management team, full of ideas, every step of the way, from commissioning to completion in your factory, wherever it may be located. AS TECHNOLOGICAL LEADERS, WE ARE ENTRUSTED WITH MEETING NEW CHALLENGES We are not only experts in the complex process of cold forming. We are also intensively involved in the development of new applications in every industrial and innovative sector. We have an understanding of your products, your technologies and your processes. On the one hand, this experience ensures that you receive optimized semifinished products for your manufacturing operation. On the other, it accelerates the entire proceedings, effective from your first phone call. EVEN DIFFICULT QUESTIONS ARE SOON ANSWERED Our particular strength is revealed, above all, when we are asked to meet customers special requirements. The entire process is coordinated by a project management department which provides professional services throughout the world. When analyzing your application and production methods, we make use of all the experience we have gained in comparable situations. As a result, it may well be that we already have the solution you seek or that we use our innovative strength to arrive at a new solution. The next stage is its implementation in our cold rolling mills, with the aim of achieving reliably reproducible precision of the highest standard at all times. Finally, we will if required assist you in incorporating our semifinished products into your manufacturing operation. This can lead to further optimization stages. The reliability of our services on any site throughout the world is assured by a logistical system which is individually custom made for you. The fact that we manufacture on a worldwide scale means that your Zapp project manager will help you to make use of every advantage when issues such as certificates of origin, rates of exchange, customs regulations or other trading barriers arise. FASTER DEVELOPMENT A CASE STUDY FROM THE AUTOMOTIVE INDUSTRY A company supplying the automotive industry was commissioned by a well known car manufacturer to develop a spring for a range of new models. The component in question had required to meet considerably more demanding requirements than its previous counterpart it had to be smaller and more efficient. Our work began with a drawing and a description of the product functions. Our response to the problem took the form of a pro posal in which we defined the material and the required characteristic profile. Our suggested solution was a special version of our proven grade of material, combined with ultrafine mechani cal, technological and geometric tolerances. Precisely defined surface properties guaranteed the optimum suitability for the subsequent galvanizing process. Once the concept had received technical clearance, samples were promptly delivered, followed in the second stage by production startup. The customer benefited from our knowledge of the technology which speeded up the development process, while the reliability of our production operation ensured the availability of the new product on schedule Zapp Precision strip

4 HOW YOUR PRODUCTION BENEFITS FROM OUR SEMIFINISHED PRODUCTS Even at the specification stage, we take care to ensure that our materials are suitable for your production tools and parameters. Only in this way can the optimum end result be assured in technical and economic terms. The advantages for you are improved tool endurance, lower reject rates and better plant utilization. In addition, you can expect all the goods we deliver to be of a high quality standard. Our claim to fulfill the highest level of reproducibility is based on expert process management which incorporates all our experience and which we update continually. In parallel with this, we also consistently update our machines in accordance with the latest state of the art, so that they effortlessly satisfy every requirement profile. diversified supplier base Our purchasing strategy is designed in such a way that we are unaffected by the potential fluctuations of individual suppliers, even when (as in our case) they are the best in the world. In addition, we anticipate technological trends and their resulting requirements. Here again, our experience helps. We take care to ensure that we have a wide range of materials in stock Zapp Precision strip

5 PRECISION STRIP FAR EXcEEDING MARKET STANDARDS We apply stricter tolerances than usual from the standpoint of mechanical, technological and geometric properties. In addition, we offer an unusually wide range of materials, strengths, dimensions and finishes from soft to hardrolled versions or, in hardened form, as narrow and wide strip. Our range embraces selected carbon steels and corrosion, acid and heatresistant steels all the way to nickelbased, titanium and other special alloys. Our exceptional range of dimensions provides for widths from 0.08 to 42.0" (2 to 1066 mm) and thicknesses from to 0.099" (0.02 to 2.5 mm). Please ask for our technical product information or for the separate surface design catalog. Size Range for Stainless Steel Grades Mill edge condition, thickness/tensile ratio on request Thickness [mm] Thickness [inches] PRODUCTION, performance range precision strip STANDARDS AND SPECIAL DESIGNS Standards Delivery performances, conditions, surfaces Annealed, coldreduced according to DIN EN , spring hard according to DIN EN 10151, hardened and tempered according to DIN EN Size tolerances DIN EN ISO 9445 Deviation from straightness DIN EN ISO 9445 Flatness DIN EN ISO 9445 Edge finishes Mill edges, slit Forms of delivery Coils up to 500 lbs/inch (8 kg/mm) width inside diameter 12"/16"/20" (300/400/500 mm) Additional Zapp capabilities Closer abided mechanical and technological properties; hardness on request; oxide reduced, degreased, stress relieved; defined roughness; dull rolled, bright rolled and polished; brushed, crystal (shot blasted), satin (spark eroded); foil coated (color marked); lacquered or galvanized coated, rollbonding claddings DIN EN ISO 9445 P, closer tolerances on request DIN EN ISO 9445 R, closer tolerances on request DIN EN ISO 9445, closer tolerances on request Reduced burr, deburred, rolled, chamfered, rounded Coils with specific inner diameter on request; spools up to 4400 lbs (2000 kg) oscillated wound, welded: " ( mm) thickness; " (2 60 mm) width; Bars and sheets in cut length on request: " ( mm) thickness, 42" (1066 mm) width Width [mm] Width [inches] Size Range for High Nickel Alloys and Titanium Mill edge condition, thickness/tensile ratio on request Thickness [mm] Thickness [inches] Width [mm] Width [inches] hardened, tempered temper rolled cold rolled, bright annealed Zapp Precision strip

6 Choice of Materials Our strip material is basically available in all stainless materials, nickel base alloys, and titanium/titanium alloys. The materials mentioned in the tables give a description of regularly used material versions. With regard to your application, we are looking forward to individual discussion about specific properties and appli cability. Alloy no. DINSteel name AISI/SAE UNS Zappbrand name** / *** Alloy no. DINSteel name AISI/SAE UNS Zappbrand name** / *** Austenitic grades Ferritic grades Martensitic grades X5CrNi1810 X4CrNi1812 X2CrNi1911 X10CrNi188 X12CrMnNiN1775 X5CrNiMo17122 X2CrNiMo17122 X2CrNiMo18143 X2CrNiMoN17135 X2CrNiMo18153 X1NiCrMoCuN25205 X6CrNiTi1810 X6CrNiNb1810 X6CrNiMoTi17122 X15CrNiSi2012 X12CrNi2313 X15CrNiSi2521 X8CrNi2521 X10NiCrAITi3221 X6Cr17 X6CrMo171 X3CrTi17 X2CrTi12 X2CrMoTi182 X12Cr13 X20Cr13 X30Cr13 X30Cr13 X46Cr13 X39CrMo171 X65Cr L L 316L 317LMN 316LVM F138/F L Ti S S B163 Alloy Ti F S30400 S30500 S30403 S30100 S30200 S20100 S31600 S31603 S31603 S31726 S31673 N08904 S32100 S34700 S31635 S30900 S30908 S31400 S31008 N08800 S43000 S43400 S43036 S40900 S44400 S41000 S42000 S42020 S42000 S42000 Ergste PA Ergste SA, ST Ergste LA, LF Ergste FC, FF, FM, FS Ergste FH Ergste PC Ergste LA Ergste LA Ergste LN Ergste LA Ergste Ergste TA, TW Ergste Ergste TB, TW Ergste ZA Ergste Ergste ZA Ergste ZA Ergiloy Ergste IM Ergste IL Ergste IT Ergste IT Ergste IS Westig Westig YB, YC* Westig YA Westig Mo, YB* Westig YD* Westig YL Westig YR Zapp 304PA Zapp 305SA, ST Zapp 304LA, LF Zapp 301FC, FF*, FS, Zapp 301FM Zapp 201FH Zapp 316PC Zapp 316LA Zapp 316LA Zapp 317LMN Zapp 321TA, TW Zapp 316TB, TW Zapp 309ZA* Zapp 314ZA Zapp 310ZA Ergiloy Zapp 430IM* Zapp 434IL* Zapp 430IT* Zapp 409IT* Zapp 410 Zapp 420YB, YC* Zapp 420YA Zapp 420MO,YB* Zapp 420YD* Zapp 420YL Zapp 420YR Precipitation hardening steels Nickel/ nickel base alloys Titanium/ titanium alloys Grade 9 High carbon, only hardened and tempered CrNiMo1753 X7CrNiAI177 X5NiCrTi2615 LCNi99 NiCu30Fe NiCr21Mo14W NiCr15Fe NiCr23Fe NiCr22Mo9Nb NiCr19Fe19Nb5Mo NiCr15Fe7TiAI NiMo16Cr15W NiCr22Fe18Mo Ti Grade 1 Ti Grade 2 Ti Grade 4 Ti Grade 9 Ck Cr6 Ck Alloy 201 Alloy 400 Alloy C22 Alloy 600 Alloy 601 Alloy 625 Alloy 718 Alloy 688 Alloy X750 Alloy C276 Alloy X Alloy 864 Ti Grade 1 Ti Grade 2 Ti Grade 4 Ti Grade L1/L S35000 S17700 S66286 N02201 N04400 N06022 N06600 N06601 N06625 N07718 N07750 N10276 N06002 N35135 R50250 R50400 R50700 R56320 G10950 T61203 G10100 Ergste Ergste GA Ergste Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy Ergiloy 864 Ergitan Ergitan Ergitan Ergitan Grade 9 Westig QA Westig Westig * Works analyses limits selectively restricted compared to the standard analyses. Deviations are marked with *. ** Complying with standards: DIN 17742, DIN 17743, DIN 17744, EN , EN 10095, EN 10151, EN 10269, EN 10302, ISO Comp.D, ISO 58322, ASTM B348, Register of European Steel. *** Complying with standards: AMS 5542, ASTM A167, ASTM A176, ASTM A240/A240M, ASTM A959, ASTM B127, ASTM B162, ASTM B168, ASTM B348, ASTM B424, ASTM B435, ASTM B443, ASTM B575, ASTM B670, ASTM F139. Zapp, Ergste, Ergitan, Ergiloy and Westig are registered trademarks of Zapp AG. Selected carbon steels on request. We welcome inquiries as per JIS and GOST. Alloy C22 is a registered trademark of our contracted manufacturer HAYNES International, Inc., Kokomo, Indiana, U.S.A. Zapp 350 Zapp 631 Zapp 286 Ergiloy 201 Ergiloy 400 Ergiloy C22 Ergiloy 600 Ergiloy 625 Ergiloy 718 Ergiloy X750 Ergiloy C276 Ergiloy X Ergiloy 864 Ergitan Grade 1 Ergitan Grade 2 Ergitan Grade 4 Ergitan Grade 9 Zapp 1095 Zapp 23 Zapp 0338QA Zapp Precision strip

7 PREMIUM BIMETAL STRIP For highperformance industrial band saws, we offer a variety of material combinations between differ ent backing strips and highspeed steel edges. We cover all the established widths in the industry, from 0.75" to 3.16" (19.05 mm to mm). If required, we can carry out practical tests using your product and evaluate them accordingly. WESTIG DUROBIFLEX BIMETAL STRIP Material combinations Backing strip HSSedge Premium (PM) Preferred material combinations Premium (PM) Zappbrand name Westig EA (2390 Special) Westig Westig EA (46CrMoV4) Westig HA Westig HB Westig HA Westig (2390 Special) Westig HA Westig (2390 Special) Westig HB Westig (2390 Special) Westig HA Westig EA (46CrMoV4) Westig HA Type 4%Cr 3%Cr D6A M42 M42PM M51 4%Cr M42 4%Cr M42PM 4%Cr M51 D6A M42 EN SAE J467 ASTM SAE J467 A600 A600 A600 A600 SAE J467 A600 Westig is a registered trademark of Zapp AG. The registered trademark for beam welded bimetal strip is DuroBiflex. We welcome inquiries according to JIS and GOST Zapp Precision strip

8 LOGISTICs AND QUALIT Y WORLDWIDE PRESENCE ENSURES RELIABLE SERVICE PROVISION For your most important requirements, we will develop an individual logistical program based on our worldwide presence in the form of production sites, service centers and storage facilities. We confirm batch sizes and lead times with you. We play an integral role in your goods management system by developing an ordering and supplying strategy jointly with you. We can provide EDI solutions. Prompt supplies are assured by our inventory of raw materials in a variety of grades and sizes, thanks to our consistently progressive Service Center organization, which ensures short lead times and the availability of special grades of material in small lots. If desired, we can arrange comprehensive transport facilities. THE COMPLETE PACKAGE A COMPREHENSIVE PREMIUM RESOURCE With us, superior quality is assured from start to finish from purchasing, through consulting, development, and production (with fully integrated tests and inspections) to logistics. In this way, we can ensure that your particular factory will have reliable semifinished products on site at the right time. Furthermore, we conti nu ally check every potential opportunity to optimize our services. A companywide quality management system underwrites our standards on every site. Zapp holds the following certificates and approv als: _ ISO 9001 for the Zapp Group _ ISO TS for automotive applications of Stahlwerk Ergste Westig GmbH _ AS 9100 for aeronautical applications of Zapp Precision Strip, Inc./U.S.A. _ Pressurized Container Directives 97/23/EG and AD2000W 0 for Precision Strip We are continually adding to our list of approvals. Thus, if concerned, we will provide further test documents in the minimum of time. In short, a premium resource in every respect, including services Zapp Precision strip

9 ZAPP PRECISION STRIP Precision STrip & Specialties Stahlwerk Ergste Westig GmbH Hochstraße Unna P.O. Box Unna Germany Phone Fax Zapp Precision Strip, Inc. 266 Barnet Boulevard Dartmouth, Massachusetts U.S.A. Phone Fax Tollfree SERVICE CENTER Zapp Precision Strip, Inc Clark Street Santa Fe Springs, California U.S.A. Phone Fax Tollfree Zapp Precision Strip, Inc. 100 Benton Street Stratford, Conneticut U.S.A. Phone Fax Tollfree Zapp Precision Metals (Taicang) Co., Ltd. Ningbo Road 34 Taicang Economic Development Area Jiangsu P.R. China Phone Fax France Great Britain Italy Spain PS/E/ The illustrations, drawings, dimensional and weight data and other information included in this brochure are intended only for the purposes of describing our products and represent nonbinding average values. They do not constitute quality data, nor can they be used as the basis for any guarantee of quality or durability. The applications presented serve only as illustrations and can be construed neither as quality data nor as a guarantee in relation to the suit abil ity of the material. This cannot substitute for comprehensive consultation on the selection of our products and on their use in a specific application. The brochure is not subject to change control.

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