G-FIRE GROOVED COUPLINGS

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Lambert Miles
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1 G-FIRE GROOVED COUPLINGS

Figure 5 G-FIRE Rigid Page 5 Figure 5 Flexible Page GRINNELL are designed for grooved end pipe and are available in nominal sizes of 25mm (") to 3mm (2") including BS, and ISO outside diameters.

GRINNELL and s permit a wide selection of combinations for specific applications.

2 Figure 5 G-FIRE Rigid Page 5 Figure 5 Flexible Page GRINNELL are designed for grooved end pipe and are available in nominal sizes of 25mm (") to 3mm (2") including BS, and ISO outside diameters. The GRINNELL Design provides economical advantages when compared to welded or flanged systems. GRINNELL provide a universal means for the connection of pipe, fittings, and pipe system components. GRINNELL and s permit a wide selection of combinations for specific applications. Field modifications are easily accommodated with GRINNELL Products as the couplings can be easily rotated, eliminated andor added to facilitate necessary modifications. Figure Heavy Duty Flexible Page Figure Flexible Reducing Page 8 Figure 2 Mechanical Outlet Pages 9-2 General notes: It is the Designer s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. 2

Specifications Rigid Connection The Figure 5 G-FIRE Rigid has a patented design that grips the full 3 circumference of the pipe grooves.

Full contact between Figure 5 key and groove diameter Trouble-Free Design The patented universal tongue-and-groove design of the coupling housings assures trouble-free installation by avoiding the

Quick Installation GRINNELL Figures 5 and 5, in sizes up to 3mm (2"), feature a clamshell design that allows for an easy one-bolt installation, thus saving time during field installations.

5-5-2 (5, psi) (5,psi) (2"), minimum 2% galvanising BoltNut Specifications treated and conform to the physical properties of ASTM A 83 with a minimum tensile strength of,58 bar (, psi).

3 Specifications Rigid Connection The Figure 5 G-FIRE Rigid has a patented design that grips the full 3 circumference of the pipe grooves. This design provides a more rigid and stronger connection through a range of pipe tolerances. The coupling design eliminates distortion of the gasket as the housing sections come together. Full contact between Figure 5 key and groove diameter Trouble-Free Design The patented universal tongue-and-groove design of the coupling housings assures trouble-free installation by avoiding the misalignment of the housings that could lead to a joint failure. Quick Installation GRINNELL Figures 5 and 5, in sizes up to 3mm (2"), feature a clamshell design that allows for an easy one-bolt installation, thus saving time during field installations. Additional Features: design allows for fast and easy installation not require special tools best -Year Limited Warranty MATERIAL SPECIFICATIONS Ductile Iron Housing Specifications castings, Grade (5, psi) (5,psi) (2"), minimum 2% galvanising BoltNut Specifications treated and conform to the physical properties of ASTM A 83 with a minimum tensile strength of,58 bar (, psi). Bolts and nuts are zinc electroplated to ASTM B 33. physical properties of ASTM F 58M are available upon request. Contact GRINNELL Products. comply with UL requirements. Bolts conform to ASTM A 93M, Class 2, Austenitic Stainless Steel. Nuts conform to ASTM A 9 Type 3, Grade 8M. Coatings Specifications Issue 3,, Cert No. 5, 9, 3 For detailed Listing and Approval information see pages - 8 or contact Tyco Fire Protection Products. pre-lubricated gaskets have a violet stripped colour code identification and conform to ASTM D 2 for service temperatures from -3 C to C (-3 F to 5 F). They are not recommended for hot water systems. gaskets have a green stripped colour code identification and conform to ASTM D 2 for service temperatures from -3 C to C (-3 F to 23 F). They are recommended for hot water not to exceed C (23 F). They are not recommended for petroleum services. gaskets have a green stripped colour code identification and conform to ASTM D 2 for service temperatures from -3 C to C (-3 F to 23 F). They are recommended for dry pipe freezer systems. Refer to back cover for country-specific customer care numbers. 3

4 Installation Information Installation Handbook: IH-FP WARNING Failure to follow these instructions may result in improper product installation, joint failure or leakage, serious personal injury, andor property damage. The following instructions should be used as a guideline for the proper installation of GRINNELL Products.. Always read and understand the instructions. 2. To avoid serious personal injury always wear appropriate personal protective equipment (ppe), such as safety glasses, hard hat and foot protection. 3. Never remove any piping component without verifying that the system is de-pressurized and drained. Failure to due so may result in serious personal injury.. Ensure that the supplied gasket is suitable for the intended application. To prevent deterioration of the gasket material, a petroleum lubricant should never be used. Use a recommended lubricant to install the gasket. 5. The pipe groove dimensions must be in accordance with Standard Roll Groove or Cut Groove Specifications. Refer to Pages 89 to 9 or Tech Data Sheet TFP898 for additional information. These installation instructions do not take the place of nor do they eliminate the need for the installer to fully read and understand the complete GRINNELL Products Installation Handbook (refer to IH-FP). Always review the GRINNELL Products Installation Handbook and individual product tech data sheets for the latest instructions, techniques, and care and maintenance information. This document does not supersede or replace the GRINNELL Products Installation Handbook or individual product tech data sheets. Current documentation can be obtained by contacting Tyco Technical Services or visiting Ensure that the coupling keys are engaged in the grooves.. Always tighten nuts evenly by alternating sides. Uneven tightening can cause the gasket to pinch or bind. If a gasket becomes pinched, replace it immediately. 8. Torque values are supplied as a guideline and may be used when setting the torque on power impact wrenches. Always refer to the power impact wrench manufacturer s instructions for settings. 9. Exceeding the suggested torque values may cause damage to the coupling andor result in pipe-joint failure. Minimum bolt torque is required for coupling to meet the published performance parameters.. Always inspect each joint to ensure that the coupling is properly installed. EPDM, Tri-Seal gaskets are recommended for freezer applications. Reducing are not recommended for freezer applications. For dry pipe and freezer applications, use the Tri-Seal freezer gasket with a petroleum-free silicone lubricant. Standard lube is not recommended for this application as it freezes and can cause leakage. ASME Standard Note *Note: The samples that were tested contained the GRINNELL Figure high pressure flexible couplings, and the GRINNELL Figure 2 end caps of the appropriate size. These were used on the assembly to test system components as related in a field environment. The rated or working pressure of these items is 8.9 bar (, psi) *Note: The material of both the fittings and couplings used in this testing is found on page nine of the GRINNELL Handbook. This material is Ductile Iron Casting Grade 5-5-2, which has an elongation in 5mm (2 ) of 2%. The Component Proof Test section requires testing to section , or five times the rated pressure. The calculation of the factor of safety located in section 2.8) This then, according to section , would be a requirement safety factor of The minimum pressure requirement of these components then would be 22. bar (3,25 psig)

5 % & $ Figure 5 G-FIRE Rigid Tech Data Sheet: TFP85 The GRINNELL Figure 5 G-FIRE Rigid provides a rigid joint by firmly gripping along the full circumference of the pipe grooves. Figure 5 G-FIRE Rigid are a proven dependable method of joining pipe and are an economical alternative to welding, threading, or using flanges. It is capable of pressures up to 2, bar (35 psi) depending on pipe size and wall thickness when used in fire protection services. The Figure 5 G-FIRE Rigid features a EPDM gasket for fire applications. Issue 3,, Cert No. 5, 9, 3 For detailed Listing and Approval information see pages - 8 or contact Tyco Fire Protection Products. Part Number Pipe Size Grade A Nominal O.D. Pressures Grade A Tri-Seal mm Bar mm 5MA3 5MA2 5MA8 5MA 5MA3 5MA 5AT3 5AT2 5AT8 5AT 5AT3 5AT End Load kn Max.* End Gap mm Dimensions - mm A B C Bolts Size ** (Qty 2) mm M x M x M x M x M x M x 5.9! 5MA89 5MA 5MA39 5MA 5MA5 5AT89 5AT 5AT39 5AT 5AT M x M x M2 x 2. "! M2 x M2 x 2.59! 5MA8 5MA29 5AT8 5AT29 5MA23 5AT23 5MA32 5AT M2 x M x # M2 x M2 x 8. for red paint (RAL 3) finish, 2 for hot dipped galvanised finish, or 5 for painted white (RAL 9) coating * Maximum available gap between pipe ends. Minimum gap. Maximum Pressure and End Load are total from all loads based on on standard weight steel pipe. Pressure ratings and end loads may differ for other pipe materials andor wall thicknesses. Contact Tyco Technical Services for details. Max End Gap is for cut grooved standard weight pipe. Values for roll grooved pipe will be half that of cut grooved. ** Gold colour coded metric bolt sizes for 25mm - 3mm couplings are available upon request. 25mm and 3mm (" and 2") couplings requiring VdS approval, Use GRINNELL Figure # 2 Mechanical For information on other alternative sizes, contact Tyco Technical Services See page 3 for general notes, and see pages - 82 for gasket information. Refer to back cover for country-specific customer care numbers. 5

F H G Figure 5 Flexible Tech Data Sheet: TFP82 The GRINNELL Figure 5 Flexible allows for angular and linear deflection, thermal expansion and contraction, and misalignments of pipe.

6 F H G Figure 5 Flexible Tech Data Sheet: TFP82 The GRINNELL Figure 5 Flexible allows for angular and linear deflection, thermal expansion and contraction, and misalignments of pipe. It is capable of pressures up to 2, Bar (3 psi), depending on pipe size and wall thickness. Suitable for use in a variety of applications, the Figure 5 provides a dependable method of joining pipe. Issue 3,, Cert No. 5, 9, 3 For detailed Listing and Approval information see pages - 8 or contact Tyco Fire Protection Products. Grade A EPDM Part Number Grade E EPDM Tri-Seal 5MA3 5MT3 5MA2 5MT2 5MA8 5MT8 5MA 5MT 5MA3 5MT3 5MA 5MT 5MA89 5MT89 5MA8 5MT8 5MA 5MT 5MA33 5MT33 5MA39 5MT39 5MA 5MT 5MA59 5MT59 5MA5 5MT5 5MA8 5MT8 5MA29 5MT29 5MA23 5MT23 5MA32 5MT32 Pipe Size Nominal mm O.D. mm Pressure bar End Load N Max.* End Gap mm Deflection Dimensions - mm Degrees Per mmm ' ( ) A B C Bolts Size (Qty 2) mm M x 5. * 5 3' + + * " *, M x 5.8 9' : : < < < 5 > > M x ' 5 < : : > A < 5 A 5 5 > > M x ' 5 A 9 : : B > > > 5 > > > M x ' 5 > A 9 : : B < A < > > M2 x 89. A 5 C C : : B 2 23' A 5 > > D M2 x : : B > > ' > > > M2 x.9 8 > 5 8 C C ' 9 : : B A 8 5 A M2 x : : B A < ' 8 5 A 5 < A 5 A M x C C 5 2 ' 9 : : B < A < 5 < 5 8 D A M x < 5 A C C : : A B 2 3' A > < 5 A 5 8 D M x : : A B 2 35' > > > > < 5 A 5 8 E M x < 5 8 C C ' 8 9 : : < < 5 A 5 8 D A M x C C : : > 5 9 : : A B < 8 5 ' < > M2 x A 8 8 2' B A > 5 < 5 > 5 5 > M2 x 5. ' 5 A 8 8 B < < > 5 > > 5 5 for red paint (RAL 3) finish, 2 for hot dipped galvanised finish, or 5 for painted white RAL9 coating * Maximum available gap between pipe ends. Minimum gap. Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ for other pipe materials andor wall thickness. Contact Tyco Technical Services for details. Max end gap and deflection is for cut grooved standard weight pipe. Values for roll grooved pipe will be half that of cut grooved. For information on other alternative sizes, contact Tyco Technical Services See page 3 for general notes, and see pages - 82 for gasket information.

U T V Figure Heavy Duty Flexible The GRINNELL Figure Heavy Duty Flexible allows for angular and linear deflection, thermal expansion and contraction, and misalignments of the pipe.

7 U T V Figure Heavy Duty Flexible The GRINNELL Figure Heavy Duty Flexible allows for angular and linear deflection, thermal expansion and contraction, and misalignments of the pipe. Flexible couplings can act as an expansion joint, allowing linear and angular movement of the pipes when properly installed. This coupling is capable of pressures up to 3.5 Bar (5 psi), depending on pipe size and wall thickness. Suitable for use in a variety of applications, the Figure provides a dependable method of joining pipe. Tech Data Sheet: TFP8 Issue 3,, Cert No. 5, 9, 3 For detailed Listing and Approval information see pages - 8 or contact Tyco Fire Protection Products. Grade E Part Number Grade E Tri-Seal AE3 AT3 ME2 MT2 AE8 AT8 AE AT AE3 AT3 AE AT AE89 AT89 AE AT AE39 AT39 AE AT AE5 AT5 AE8 AT8 AE29 AT29 AE23 AT23 AE32 AT32 Pipe Size Nominal O.D. Pressure Bar I J K End Load N L M J 5 Max. End Gap Deflection Dimensions - N O 5 P Q R Degrees mmm Per A B C Bolts Size (Qty 2) mm N O 5 L M J M2 x A < ' 5 5 > > M2 x 89. 9' B 8 > < 8 5 A 5 A 5 > M2 x ' 5 A < 5 < A 5 5 > M2 x ' 5 A 8 8 B > > M2 x ' 5 > A 8 8 B A 5 > > M2 x 89.8 A 5 C C B 2 23' < 5 A 5 > > M2 x B > ' < 5 > 5 > > M x A B < ' 8 5 A 5 < > E. 2 3 A M2 x < 5 A C C B > A < ' 8 5 A > M2 x ' B A 5 8 > M2 x C C 5 < M2 x A B 2 ' > M22 x 5 9. > > A S M2 x A B > 8 5 2' 8 5 > < M2 x5.8 ' 5 A B > > < > 5 > 5 A 5 8 for red paint (RAL 3) finish, 2 for hot dipped galvanised finish Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ for other pipe materials andor wall thicknesses. Contact Tyco Technical Services for details. Max available end gap and deflection is for cut grooved standard weight pipe. Minimum gap. Values for roll grooved pipe will be half that of cut grooved. For information on other alternative sizes, contact Tyco Technical Services See page 3 for general notes, and see pages - 82 for gasket information. Refer to back cover for country-specific contact information.

8 > C W Y X Figure Flexible Reducing Tech Data Sheet: TFP83 The GRINNELL Figure Flexible Reducing allows for a direct transition between two different pipe sizes and replaces two couplings and a reducing fitting. It is capable of pressures up to 2. Bar (35 psi) depending on pipe size and wall thickness. A flexible reducing coupling is not recommended for low-temperature applications. Issue 3,, Cert No. 5, 9, 3 For detailed Listing and Approval information see pages - 8 or contact Tyco Fire Protection Products. Part Number AE25 AE252 ME22 AE32 AE325 ME32 AE22 AE225 ME22 AE23 ME522 AE532 ME22 AE32 AE353 AE83 Nominal Pipe Size O.D. Pressures Bar I J K End Load N L M J 5 Max.* End Gap Deflection Degrees Per Dimensions mmm N O 5 P Q R A B C Bolts Size (Qty 2) L M J 5 5 x.3 x M x ' 5 A 5 < < < < > > > 5 x 5 3. x M2 x ' 5 > A 5 A 8 B > > x 5. x M2 x 89.5 A 5 C 3' A 8 B < 5 > > 5 > > 5 8 x x M2 x ' A 8 B A 5 < > > 5 8 x x M2 x 89.8 ' > A 8 B A A 5 < > > 5 < 8 x x M2 x 89.9 A 5 C C B A 8 5 ' 8 5 A 5 < > > 5 x.3 x M x ' A 8 B < > E x 5.3 x M x ' > A 8 B A 8 5 < > E A x 5.3 x M x A 5 C C B A 8 5 < 2 38' > x 8.3 x M x B 8 5 < 2 38' > E x 39. x M2 x 2. < 5 A C C B ' 8 5 A 5 8 < < 5 25 x.3 x M2 x B ' 8 5 A 5 < < 5 5 x 5. x M2 x C C B A A 8 5 5' 8 5 > > 5 > 8 5 > > 5 x 8.3 x M2 x B A < 8 5 ' 8 5 > 5 > 8 5 > > > 5 x x M2 x A B ' > > > 5 > 8 5 > > > 2 x x M22 x 5 9. > B 8 5 5' < 5 A 5 S for red paint (RAL 3) finish, 2 for hot dipped galvanised finish * Maximum available gap between pipe ends. Minimum gap. Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on other pipe materials andor wall thickness. Contact Tyco Technical Services for details. Max end gap and deflection is for cut grooved standard weight pipe. Values for roll grooved pipe will be half that of cut grooved. For information on other alternative sizes, contact Tyco Technical Services See page 3 for general notes, and see pages - 82 for gasket information. 8

9 a ` _ ] ^ [ \ Z The GRINNELL Figure 2 Outlet has the combined features of a coupling and a reducing outlet, eliminating the need for a mechanical tee or other associated couplings. The coupling is available in grooved, male-threaded, or female-threaded outlets. This design makes installation faster, safer, and more cost effective on the job site. Additional features: (½" to ") (5 psi) (" HG) Figure 2 Outlet (Page of 2) Tech Data Sheet: G22 b Figure 2 Outlet with Female BSP Outlet Figure 2 Outlet with Male BSP Outlet Figure 2 Outlet with Outlet Run Pipe Size Nominal O.D. Female Thread Branch Size Male Thread Nominal O.D. End Gap Range Max. Run End Load kn L M J 5 Dimensions A B C T Bolt Size N O 5 L M J < A 3. 5 > A D D D 8 5 > 8 5 > > D A > 3 D D D 8 5 > 8 5 > > D A D D D 8 5 > 8 5 > > D A 5 < 5 < D D D 8 5 > 8 5 > > D A D D D 8 5 > 8 5 > > D A > 8 5 > > A D D D D D D D D > D D D D A D < A D 5 Refer to back cover for country-specific contact information. 9

e r r n ƒ t e ~ i i z z } o i Figure 2 Outlet (Page 2 of 2) Tech Data Sheet: G22 Figure 2 Outlet with Female BSP Outlet Figure 2 Outlet with Male BSP Outlet Figure 2 Outlet with Outlet Run Pipe Size

10 e r r n ƒ t e ~ i i z z } o i Figure 2 Outlet (Page 2 of 2) Tech Data Sheet: G22 Figure 2 Outlet with Female BSP Outlet Figure 2 Outlet with Male BSP Outlet Figure 2 Outlet with Outlet Run Pipe Size Nominal O.D. mm mm c d e c d Female Thread mm c d e Branch Size Male Thread mm c d e Nominal O.D. mm mm c d e c d End Gap Range mm c d e Max. Run End Load kn f g h e Dimensions mm c d e Bolt Size c d e A B C T f g h e 8 i 88.9 i e j k k l.3 l e j k k s t t t n e u j v n e j k t w e m x i e u j u e m i j e y n n n n e i n j n e u j v n e j k l e k k w e m x i e u j u e x j w e u 2. p q l m n n 2. n v o s t t t n v o n v o n v o n e y k k n e u j v n e j k l e k k p p p w e m x i e u j t w e l 2. - s t n e w i v n e m n m e i n i e w w i e x k y e u n e w i v n e m n m e i n i e w w i e j m y e j 35. { q x y j u v o p.3 n v o n v o n v o n e y k k n e p p p w i v n e m n l e m m m e i n i e w w i e i n y e j u u u u e i x j n e w i v n e m n l e m m m e i n i e w w t y e y n t n n e i n j n e w i v n e m n t n k e m w i e x k l e x w n i e u 5 w t t n v o s n e w w k. { q n x u i j v o p.2 n v o n v o n v o n e y k k n e p p p w i v n e m n w e k w n k e m w i e x k l e x w n i e w u u u u e i x j n e w i v n e m n w e k w n k e m w i e x k t n l e i Contact local sales rep or customer service regarding part numbers and availability Threads are BSP. Some size outlets are available with NPT threads. Contact Tyco Technical Services for details. Contact Tyco Technical Services for dimension details. For information on other alternative sizes, contact Tyco Technical Services See page 3 for general notes, and see pages - 82 for gasket information. 2

SECTION HIGH DENSITY POLYETHYLENE PIPE AND FITTINGS (PRESSURE PIPE)

SECTION HIGH DENSITY POLYETHYLENE PIPE AND FITTINGS (PRESSURE PIPE) SECTION 02623 HIGH DENSITY POLYETHYLENE PIPE AND FITTINGS (PRESSURE PIPE) PART 1 - GENERAL 1.1 SCOPE OF WORK A. Furnish all labor, materials, equipment and incidentals required and install high density