MEDIUM VOLTAGE XLPE INSULATED POWER CABLES [6.35/11kV Copper XLPE Three-Core HDPE Sheathed]

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1 [6.35/11kV Copper XLPE Three-Core HDPE Sheathed] APPLICATION Mostly used as feeder electric cable for power distribution network such as power supply station, substation, switching system etc. They are suitable for installation on medium mechanical stress dry, indoors, outdoors, underground areas. STANDARDS Australian/New Zealand - AS/NZS :2006. International - IEC 60228, IEC 60502, IEC CONSTRUCTION Phase Conductor: Plain annealed copper Class 2 compact stranded. Phase Core: Triple head extrusion - semi - conductive, thermosetting shield, XLPE (cross-linked polyethylene) and bonded semi conductive screen, all dry nitrogen cured. Metallic : Solid bare annealed copper wires uniformly spaced around the cable provides high conductivity for faulty current as earth wires. (Plain annealed copper wire has a minimum diameter of 0.85 mm) and a counter helix copper tape (0.1x30mm). Filler: Special PVC compound. Sheath: Combined layers of PVC V-90 and UV resistant black HDPE volts, XLPE, LD/HD screen, extruded overlaying HDPE sheath 01. Conductor: Compacted, copper ; 02. Conductor Shield: Extruded, semi-conductive, 03. Insulation: Extruded XLPE; 04. Insulation Shield: Extruded semi-conductive 05. Separated layer: Semi conductive tape; 06. Metallic : Plain copper wires, helically applied; 07. Metallic : Copper tape; 08. Separated layer: Polyester tape. 09. Filler: Special PVC compound. 10. Combined outer protective sheath: Extruded PVC V Extruded HDPE black compound. 8

2 [6.35/11kV Copper XLPE Three-Core HDPE Sheathed] Catalog No. Size Nominal diameter average thickness Diameter over screen Nominal cable diameter, 20 C Max. DC resistance of at 20 C 1 sec. fault rating, ka(1) bending radius, mm Approx. Weight, mm² mm mm min/max mm mm Ohm/km kg/km LIGHT DUTY SCREEN Nominal area, mm² Number & diameter of wires per core 3 phase symmetrical Installed During installation 35MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x MM3C11KVLD / x HEAVY DUTY SCREEN 35MM3C11KV / x MM3C11KV / x MM3C11KV / x MM3C11KV / x MM3C11KV / x MM3C11KV / x MM3C11KV / x MM3C11KV / x MM3C11KV / x For fault durations other than one second, divide the appropriate given value by the square root of the required time (in seconds) fault ratings are based on an initial temperature of 80 C and a final temperature of 250 C. Conductor fault ratings are based on an initial temperature of 90 C and a final temperature of 250 C. LIGHT DUTY SCREEN DESIGN - It corresponds to a fault rating equal to the fault rating, but not higher than 2.7kA for 1 second. HEAVY DUTY SCREEN DESIGN - It corresponds to a fault rating equal to the fault rating, but not higher than 13.1kA for 1 second and not exceeding the rating.. 9

3 [12.7/22kV Copper XLPE Three-Core HDPE Sheathed] APPLICATION Mostly used as feeder electric cable for power distribution network such as power supply station, substation, switching system etc. They are suitable for installation on medium mechanical stress dry, indoors, outdoors, underground areas. STANDARDS Australian/New Zealand - AS/NZS :2006. International - IEC 60228, IEC 60502, IEC CONSTRUCTION Phase Conductor: Plain annealed copper Class 2 compact stranded. Phase Core: Triple head extrusion - semiconductive, thermosetting shield, XLPE (cross-linked polyethylene) and bonded semi conductive screen, all dry nitrogen cured. Metallic : Solid bare annealed copper wires uniformly spaced around the each insulated core provides high conductivity for faulty current as earth wires. (Plain annealed copper wire has a minimum diameter of 0.85 mm) and a counter helix copper tape (0.1x30mm). Filler: Special PVC compound. Sheath: Combined layers of PVC V-90 and UV resistant black HDPE volts, XLPE, LD/HD screen, extruded overlaying HDPE sheath 01. Conductor: Compacted, copper ; 02. Conductor Shield: Extruded, semi-conductive, 03. Insulation: Extruded XLPE; 04. Insulation Shield: Extruded semi-conductive 05. Separated layer: Semi conductive tape; 06. Metallic : Plain copper wires, helically applied; 07. Metallic : Copper tape; 08. Separated layer: Polyester tape. 09. Filler: Special PVC compound. 10. Combined outer protective sheath: Extruded PVC V Extruded HDPE black compound. 10

4 [12.7/22kV Copper XLPE Three-Core HDPE Sheathed] Catalog No. Size Nominal diameter average thickness Diameter over screen Nominal cable diameter, 20 C Max. DC resistance of at 20 C 1 sec. fault rating, ka(1) bending radius, mm Approx. Weight, mm² mm mm min/max mm mm Ohm/km kg/km LIGHT DUTY SCREEN Nominal area, mm² Number & diameter of wires per core 3 phase symmetrical Installed During installation 35MM3C22KVLD / x MM3C22KVLD / x MM3C22KVLD / x MM3C22KVLD / x MM3C22KVLD / x MM3C22KVLD / x MM3C22KVLD / x HEAVY DUTY SCREEN 35MM3C22KV / x MM3C22KV / x MM3C22KV / x MM3C22KV / x MM3C22KV / x MM3C22KV / x MM3C22KV / x For fault durations other than one second, divide the appropriate given value by the square root of the required time (in seconds) fault ratings are based on an initial temperature of 80 C and a final temperature of 250 C. Conductor fault ratings are based on an initial temperature of 90 C and a final temperature of 250 C. LIGHT DUTY SCREEN DESIGN - It corresponds to a fault rating equal to the fault rating, but not higher than 2.7kA for 1 second. HEAVY DUTY SCREEN DESIGN - It corresponds to a fault rating equal to the fault rating, but not higher than 13.1kA for 1 second and not exceeding the rating.. 11

5 [19/33kV Copper XLPE Three-Core HDPE Sheathed] APPLICATION Mostly used as feeder electric cable for power distribution network such as power supply station, substation, switching system etc. They are suitable for installation on medium mechanical stress dry, indoors, outdoors, underground areas. STANDARDS Australian/New Zealand - AS/NZS :2006. International - IEC 60228, IEC 60502, IEC CONSTRUCTION Phase Conductor: Plain annealed copper Class 2 compact stranded. Phase Core: Triple head extrusion - semi - conductive, thermosetting shield, XLPE (cross-linked polyethylene) and bonded semi conductive screen, all dry nitrogen cured. Metallic : Solid bare annealed copper wires uniformly spaced around the each insulated core provides high conductivity for faulty current as earth wires. (Plain annealed copper wire has a minimum diameter of 0.85 mm) and a counter helix copper tape (0.1x30mm). Filler: Special PVC compound. Sheath: Combined layers of PVC V-90 and UV resistant black HDPE volts, XLPE, LD/HD screen, extruded overlaying HDPE sheath 01. Conductor: Compacted, copper ; 02. Conductor Shield: Extruded, semi-conductive, 03. Insulation: Extruded XLPE; 04. Insulation Shield: Extruded semi-conductive 05. Separated layer: Semi conductive tape; 06. Metallic : Plain copper wires, helically applied; 07. Metallic : Copper tape; 08. Separated layer: Polyester tape. 09. Filler: Special PVC compound. 10. Combined outer protective sheath: Extruded PVC V Extruded HDPE black compound. 12

6 [19/33kV Copper XLPE Three-Core HDPE Sheathed] Catalog No. Size Nominal diameter average thickness Diameter over screen Nominal cable diameter, 20 C Max. DC resistance of at 20 C 1 sec. fault rating, ka(1) bending radius, mm Approx. Weight, mm² mm mm min/max mm mm Ohm/km kg/km LIGHT DUTY SCREEN Nominal area, mm² Number & diameter of wires per core 3 phase symmetrical Installed During installation 50MM3C33KVLD / x MM3C33KVLD / x MM3C33KVLD / x MM3C33KVLD / x HEAVY DUTY SCREEN 50MM3C33KV / x MM3C33KV / x MM3C33KV / x MM3C33KV / x For fault durations other than one second, divide the appropriate given value by the square root of the required time (in seconds) fault ratings are based on an initial temperature of 80 C and a final temperature of 250 C. Conductor fault ratings are based on an initial temperature of 90 C and a final temperature of 250 C. LIGHT DUTY SCREEN DESIGN - It corresponds to a fault rating equal to the fault rating, but not higher than 2.7kA for 1 second. HEAVY DUTY SCREEN DESIGN - It corresponds to a fault rating equal to the fault rating, but not higher than 13.1kA for 1 second and not exceeding the rating.. 13

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