XT FITTINGS Technical Informatio
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1 XT FITTINGS Technical Information Standardization Materials Surface Pressure Rates (PN) Temperature Rates and Safety Mediums and Fluid Compatibilities Tube Specifications
2 Standardization All Fittings are Manufactured acc. to the Following Standards: Bite Type Ring Fittings : ISO / DIN 2353 Fittings with 24 - DKO Swivel: ISO / DIN Materials The Following Parameters have to be taken into Consideration when Choosing the Materials of the Fittings and the Sealings: - Chemical Characteristics and the Temperature of the Fluid - Characteristics of the Ambient Hydraulic Our Fittings are Suitable for many Different Kinds of Fluids. If Temperatures are increasing the Resistance of the NBR-Sealings, we suggest to use Metal Seals only! The Fittings are made out of Drawn and Forged Steel. All Materials are according to the DIN 3859 Standard ( Technical Terms of Deliveries for Tube Fittings), DIN EN and SAE 1045 (modified) Sealing Materials: Standard Sealing Material NBR (e.g. Perbunan ) Attention! Attention should be paid to the DIN 7716 (Storage, Cleaning and Maintenance of Elastomerics) when dealing with Fittings with Elastomeric Sealings. Storage: Dry Ambient, not above 25 C, no direct Sun Light nor Ozone, neither Artificial Light!
3 Surface Excellent Corrosion Resistance The Chromium VI-free Surface of the High Pressure Tube Fittings guarantees a White Rust Resistance in a Salt Spray Test of 120 hours in average, according to the Requirements of the VDMA K3 S2 F2 and DIN EN ISO 9227 NSS Salt Spray Test. Environmental Protection and Contribution to Health Only Non-Hazardous Substances are used for the Production of our Fittings for the Purpose of Protecting the Environment and the Health of People. With this Surface Treatment all Hydraulic Tube Fittings are meeting the European Guideline ELV 2000/53/EC, which became effective since the first of July 2007 and deals with the reduction of Hazardous Substances in Cars Pressure Rates (PN) The Required Pressure Rate of your Hydraulic Tubing determines the Choice of the Fitting Series There are 3 different Series available: - LL Series : Up to 100 bar - L Series : Up to 400 bar - S Series : Up to 630 bar
4 Temperature Rates and Safety The Material of the Fitting and the Sealings have to be chosen according to the Working Temperature of the Hydraulic Fluid. If different Materials are used for Fittings and Sealings the lowest given Temperature Rate is valid The Nominal Pressure Rates (PN) of the Tube Fittings are the Maximal Permissible Working Pressures, incl. Pressure Peaks. Attention has to be Paid to the Information mentioned under the Categories Temperature Rates and Pressure Reductions The Safety Factor for Tube Fittings under a Static Pressure ( up to 120 C ) is: PN x 4 tines. Pressure Peaks and Mechanical Stress like System Vibrations have to be taken into Consideration Cautiously! All Information related to Pressure and Safety in General depend on the Adherence to the Assembly Instruction following the DIN/ISO Rules. In Addition to that the Correct Tube Line Fabrication (Right-Angled, Parallel, Clear, Tube Lines have to be Supported in certain Distances with Tube Clamps) is Presupposed. At Temperature Rates < -20 C the use of Tube Fittings depends on the Discretion of the User
5 Mediums and Fluid Compatibilities The Fitting Material and the Sealing Material have to be Chosen according to the used Media. All General Recommendations for Static Seals are based on the Experience of the Seal Manufacturers. All XT Steel Tube Fittings come along with NBR Seals as a Standard. XT- Series Fittings are fully Resistant and Compatible with: Ammoniak Gas, kalt Aral, Vitam BAF Argon ASTM-Öl, Nr.1, Nr.2, Nr.3 ATF Öl Äthanol (Äthylalkohol) Butan Castrol, Biotec HVX DEA, Econa E22, Econa E46 Dieselkraftstoff Druckluft ECOOL ESSO, Univis 13, Univis 26, Univis 32, Univis 46 FINA, Biohydran RS 38 FRAGOL, Hydrolub 125 Getriebeöl Glykol (Äthylenglykol) Heizöl Helium Hougthon Safe 620 Hydrauliköl Mineral Basis Hydrolube Kerosin Kohlendioxid Kohlenmonoxid Luft (ölfrei) Methan Methanol (Methylalkohol) MIL-H-5606 MIL-H-6083 MIL-H-7083 MIL-L-2104 & 2104B Mineralöle Petroleum Plantohyd 32 S Plantohyd 40 N Propan Schmieröl SAE 10,20,30,40,50 Schneidöl SHELL, Naturelle HF- E-46 SHELL, Tellus Oil DO 32 Silikonöle Stickstoff XT- Series Fittings are not or just partly Resistant against: AcetonAcetylen Ammoniak flüssig Asphalt Benzin Chlor (trocken) Dampf Erdgas Freon 11 Freon 22 Glycerin Jod Kohlensäure Meerwasser MIL-L-7808 Naturgas, unbehandelt Neon Phosphorsäure Rauchgas Rohöl Salpetersäure Salzsäure Salzwasser (Natriumchlorid) Sauerstoff (Gas, kalt) Schwefeldioxid Schwefelsäure Seifenlösung Terpentin Trichlorethan Wasser Wasserstoff Wasserstoffperoxid
6 Biodegradable Oils Generally, XT Steel Fittings with standard NBR Seals are Suitable for most Biodegradable Oils within the Temperature Range of 20 C to + 80 C. Biodegradable Oils can be classified into 3 Categories: 1. HEPG (Glycol Based Fluids) 2. HETG (Vegetable Based Fluids) 3. HEES (Synthetic Ester Based Fluids) If NBR Seals perform well on Hoses, Cylinders, Valves or Filters there is nothing to worry about Standard NBR Seals. Tube Specifications For Tube Fittings made of Steel we recommend to use Seamless, Colddrawn Steel Tubes E 235 / R 37 following the below listed Specification. Tube Material Steel: E 235 (= ( St35)) Specification: DIN EN N (= normal annealed) Tolerances OD/WT: EN phosphated, oiled or A3C plated, or chromium 6 free plated Tube Material Steel: R37 ( St37.4) Specification: ISO 3304 NBK (= normal annealed) Tolerances OD/WT: ISO 3304 phosphated, oiled or A3C plated or chromium 6 free plated Tube Material Steel: E 355 (= ( St55)) Specification: DIN EN N (= normal annealed) Tolerances OD/WT: EN phosphated, oiled or A3C plated or chromium 6 free plated Tube Material Steel: R50 ( St 50) Specification: ISO 3304 NBK (= normal annealed) Tolerances OD/WT: ISO 3304 phosphated, oiled or A3C plated or chromium 6 free plated
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