Refer to Substrates & Surface Preparation.
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1 SELECTION & SPECIFICATION DATA Generic Type Description Features Aliphatic Acrylic Polyurethane High gloss finish with exceptional weathering performance characteristics. Used extensively in virtually all industrial markets, provides a smooth, durable finish that has superior resistance to corrosion and chemical exposure. High solids, low VOC content Excellent weatherability Exceeds SSPC Paint 36 specification for a Level 3 urethane Excellent flow characteristics allow for application by spray or roller Superior impact and abrasion resistance Indefinite recoatability VOC compliant to current AIM regulations Suitable for use in USDA inspected facilities Refer to Carboline Color Guide. Certain colors, particularly in non-leaded safety oranges, reds and yellows may require multiple coats for adequate hiding. Check color suitability before use. Color Finish Primer Dry Film Thickness The alignment of aluminum flakes in aluminum-filled finishes is very dependent on application conditions and techniques. Care must be taken to keep conditions as constant as possible to reduce variations in final appearance. It is also advisable to work from a single batch of material since variations can occur from batch to batch. For more information consult Carboline Technical Service Department. Gloss Refer to Substrates & Surface Preparation mils (51-64 microns) per coat Solids Content By Volume 70% +/- 2% Theoretical Coverage Rate VOC Values 1123 ft²/gal at 1.0 mils (27.6 m²/l at 25 microns) 561 ft²/gal at 2.0 mils (13.8 m²/l at 50 microns) 449 ft²/gal at 2.5 mils (11.0 m²/l at 62 microns) Allow for loss in mixing and application. As Supplied : 1.58 lbs./gal (190 g/l) Thinner 214 : 11 oz/gal: 2.06 lbs./gal (247 g/l) Thinner 215 : 10 oz/gal: 2.06 lbs./gal (247 g/l) Thinner 25 : 10 oz/gal: 2.05 lbs./gal (245 g/l) These are nominal values and may vary slightly with color. Dry Temp. Resistance Topcoats Continuous: 200 F (93 C) Non-Continuous: 250 F (121 C) Discoloration and loss of gloss is observed above 200 F (93 C). Carbothane Clear Coat when required March Page 1 of 5
2 SUBSTRATES & SURFACE PREPARATION General Previously Painted Surfaces Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. For all surfaces prime with specific Carboline primers as recommended by your Carboline sales representative. Refer to the specific primer s Product Data Sheet for detailed requirements of the specified primer. Lightly sand to roughen and de-gloss the surface. Existing paint must attain a minimum 3A rating in accordance with ASTM D3359 XScribe adhesion test. PERFORMANCE DATA Test Method System Results No rusting, blistering loss of bond ASTM B117 1 ct. Org Zinc or any measurable creepage Salt Fog from the scribe after 3000 hours ASTM D2794 Impact Resistance ASTM D3359 Adhesion ASTM D3363 Hardness ASTM D4060 Abrasion ASTM D4541 Adhesion ASTM D870 Immersion Resistance ASTM G26 Weatherometer ASTM G53 ASTM D4587 Accelerated Weathering Test reports and additional data available upon written request. MIXING & THINNING 1ct. 134 HG 1 ct. Epoxy 1 ct Org. Zinc 1 ct. Epoxy 1 ct. Org. Zinc 155 inch-pounds; no visible cracking. Gardner Impact Tester 5A H 70 mg. loss after 1000 cycles, CS17 wheel, 1000 gm. load 2562 psi Pneumatic No rusting in the scribe, no blistering. softening or discoloration after either 30 days of freshwater or saltwater immersion at 75 F. No blistering, rusting or cracking;gloss retention of 85%color change of 1 Macadam unit after 2000 hours No rusting, blistering or loss of adhesion; less than 5% gloss loss after 3000 hours Mixing Thinning Power mix Part A separately, then combine and power mix. DO NOT MIX PARTIAL KITS. Spray: Up to 11 oz/gal (9%) w/ 214 Brush: Up to 10 oz/gal (8%) w/ 215 Roller: Up to 10 oz/gal (8%) w/ 25 Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. Ratio 4:1 Ratio (A to B) March Page 2 of 5
3 MIXING & THINNING Pot Life 4 Hours at 75 F (24 C) and less at higher temperatures. Pot life ends when coating becomes too viscous to use. MOISTURE CONTAMINATION WILL SHORTEN POT LIFE AND CAUSE GELLATION. APPLICATION EQUIPMENT GUIDELINES Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. Spray Application (General) Conventional Spray Airless Spray Brush & Roller (General) Brush Roller This is a high solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved. Spray equipment has been found suitable and available from manufacturers such as Binks, DeVilbiss and Graco. Pressure pot equipped with dual regulators, 3/8 I.D. minimum material hose,.070 I.D. fluid tip and appropriate air cap. Pump Ratio: 30:1 (min.)* GPM Output: 3.0 (min.) Material Hose: 3/8 I.D. (min.) Tip Size: Output PSI: Filter Size: 60 mesh *Teflon packings are recommended and available from the pump manufacturer. Multiple coats may be required to obtain desired appearance and recommended dry film thickness. Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 75 F (24 C). Recommended for touch-up only. Use a medium, natural bristle brush. Use a short-nap mohair roller cover with phenolic core. APPLICATION CONDITIONS Condition Material Surface Ambient Humidity Minimum 50 F (10 C) 35 F (2 C) 35 F (2 C) 0% Maximum 100 F (38 C) 120 F (49 C) 95 F (35 C) 80% Industry standards are for substrate temperatures to be above 5 F (3 C) the dew point. Caution: This Product is moisture sensitive in the liquid stage and until fully cured. Protect from high humidity, dew and direct moisture contact until fully cured. Application and/or curing in humidities above maximum, or exposure to moisture may result in a loss of gloss and/or micro bubbling of the product. March Page 3 of 5
4 CURING SCHEDULE Surface Temp. Dry to Handle Dry to Recoat Final Cure General 35 F (2 C) 36 Hours 36 Hours 14 Days 50 F (10 C) 16 Hours 16 Hours 10 Days 75 F (24 C) 8 Hours 8 Hours 7 Days 90 F (32 C) 4 Hours 4 Hours 5 Days These times are based on a 2.0 mil (50 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Caution: This product is moisture sensitive in the liquid stage and until fully cured. Protect from high humidity, dew and direct moisture contact until fully cured. Application and/or curing in humidities above maximum, or exposure to moisture may result in a loss of gloss and/or micro bubbling of the product. CLEANUP & SAFETY Cleanup Safety Ventilation Caution Use Thinner 2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure, use MSHA / NIOSH approved respirator. This product contains flammable solvents. Keep away from sparks and open flames. All electrical equipment and installations should be made and grounded in accordance with the National Electric Code. In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes. PACKAGING, HANDLING & STORAGE Shelf Life Storage Temperature & Humidity Storage Shipping Weight (Approximate) Flash Point (Setaflash) Part A: Min. 36 months at 75 F (24 C) Part B: Min. 24 months at 75 F (24 C) *Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers F (4-43 C) 0-80% Relative Humidity Store Indoors. 1 Gallon Kit - 14 lbs (6kg) 5 Gallon Kit - 60 lbs. (27 kg) Part A: 74 F (23 C) Urethane Converter 811 Part B: 127 F (53 C) March Page 4 of 5
5 WARRANTY To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless otherwise indicated. March Page 5 of 5
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