ASME BPVC SECTION 1 - RULE FOR CONSTRUCTION OF POWER BOILERS
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1 LAST UPDATED ASME BPVC SECTION 1 - RULE FOR CONSTRUCTION OF POWER BOILERS COURSE DURATION: 5 DAYS REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability HRD Approved Class A Training Provider (since Year 2002). Registered with Ministry of Finance HRDF Claimable
2 DESCRIPTION This Section provides requirements for all methods of construction of power, electric, and miniature boilers; high temperature water boilers, heat recovery steam generators, and certain fired pressure vessels to be used in stationary service; and power boilers used in locomotive, portable, and traction service. Rules pertaining to use of the V, A, M, PP, S and E ASME Product Certification Marks are also included. The rules are applicable to boilers in which steam or other vapor is generated at a pressures exceeding 15 psig, and high temperature water boilers intended for operation at pressures exceeding 160 psig and/or temperatures exceeding 250 degree F. Superheaters, economizers, and other pressure parts connected directly to the boiler without intervening valves are also considered as part of this ASME Section 1. COURSE OUTLINE Day 1 Section one - Boiler basics: COURSE DURATION 5 Days Training Steam generation principle; Types of water circulation in boilers; Boiling phenomenon; Boiling curve; Operating pressures; Operating temperatures; Power boilers; Boiler types: Watertube Boilers; Firetube Boilers; Feedwater heaters; Electric heaters; Miniature boilers; Organic fluid vaporizers; Superheater(SH); Reheater (RH); Heat recovery steam generators (HRSG) Section two - Boiler components & parts: Steam drum; Water drum; Tubes, Shells, Headers, Dished heads; Openings; Flanged-in openings; Nozzles; Inspection openings; Stayed surfaces; Pressure relief valves; Drain valves; Fitting; Weld joints; Brazed joints; Rivets; Tube connections; Stay tubes; Feedwater supply; Staybolts; Ligaments; Supports; Attachment lugs; External piping; Feed piping; Blowoff piping; Water level indicators; Water gages; Combustion chamber; Refractories; Firing doors; Box headers; Burners; Stack; Economizer; Boiler specifications Section three - Overview of ASME BPVC Section 1: Background of ASME BPVC Code; Objectives; Scope; Key elements; Part PG (general requirements for all methods of construction); Part PW (for boilers fabricated by welding); PART PR/PB (Requirements for boilers fabricated by riveting/brazing); Part PWR (Requirements for watertube boilers); Part PFT (Requirements for firetube boilers); Part PFH (Requirements for feed-water heater); Part PMB (Requirements for miniature boilers); Part PEB (Requirements for electric boilers); Part PVG (Requirements for organic fluid vaporizers); Part PHRSG (Requirements for heat recovery steam generators); ASME JURISDICTION
3 Day 2 Section four - Part PG & Part PW Scope; Service limitations Section five - Rules for Materials: Rules; ASME Section 2; Plate; Forgings; Castings; Pipes, Tubes, and Pressure-Containing Parts; Material Identifiable; Miscellaneous Pressure Parts; Water Level Indicators and Connector Material; Stays; Rivets Section six Rules for Design Part PG: General; Fabrication by a Combination of Methods; Design Validation by Proof Test; Cold Forming of Austenitic Materials; Cold Forming of Creep Strength Enhanced Ferritic Steels; Maximum Allowable Working Pressure; Loadings; Stress Values for Calculation Formulas; Quality Factors for Steel Castings; Weld Joint Strength Reduction Factor; Cylindrical Components Under Internal Pressure; Welded Access or Inspection Openings Under External Pressure; Day 3 Part PW: Design of Welded Joints; Heat Treatment; Volumetric Examination of Welded Butt Joints; Head-to-Flange Requirements; Openings in or Adjacent to Welds; Welded Connections; Minimum Requirements for Attachment Welds; Welded-In Stays. Section seven - Rules for Openings and Compensation: Openings in Shells, Headers, and Dished Heads; Compensation Required for Openings in Shells and Dished Heads; Flanged-In Openings in Formed Heads; Compensation Required for Openings in Flat Unstayed Heads and Flat Stayed Plates; Limits of Metal Available for Compensation; Strength of Compensation; Compensation for Multiple Openings; Methods of Attachment of Pipe and Nozzle Necks to Vessel Walls; General Requirements for Fittings, Flanges, and Valves; Nozzle Neck Thickness; Inspection Openings; Stayed Surfaces; Staybolts; Location of Staybolts; Dimensions of Staybolts; Ligaments; Supports and Attachment Lugs
4 Day 4 Section eight- Rules for Boiler External Piping and Boiler Proper Connections: Outlets and External Piping; Application Requirements for the Boiler Proper; Design and Application; Requirements for Miscellaneous Pipe, Valves, and Fittings; Feedwater Supply; Overpressure Protection Requirements; Superheater and Reheater; Mounting of Pressure Relief Valves; Operation of Pressure Relief Valves; Minimum Requirements for Pressure Relief Valves Section nine - Rules for Fabrication: Part PG: Cutting plates; Plate identification; Holes for stays; Repairs of Defects in Materials; Tube Holes and Ends; Permissible Out-of-Roundness of Cylindrical Shells; Tolerance for Formed Heads; Holes for Stays Part PW: Welding Processes; Welding Qualification and Weld Records; Base Metal Preparation; Assembly; Alignment Tolerance, Shells and Vessels (Including Pipe or Tube Used as a Shell); Alignment, Tube and Pipe; Finished Longitudinal and Circumferential Joints; Miscellaneous Welding Requirements; Preheating; Requirements for Postweld Heat Treatment; Repair of Defects; Circumferential Joints in Pipes, Tubes, and Headers; Joints in Valves and Other Boiler Appurtenances; Loading on Structural Attachments; Fabrication Rules for Bimetallic Tubes When the Clad Strength Is Included. Day 5 Section ten - Rules for Inspection and Tests: Part PG: Qualification of Inspectors; Inspection and Repair of Flat Plate in Comer Joints; Hydrostatic Test Part PW: Check of Welding Procedure; Check of Welder and Welding Operator Performance Qualifications; Check of Heat Treatment Practice; Qualification of Nondestructive Examination Personnel; Radiographic Examination; Ultrasonic Examination; Test Plates; Hydrostatic Test Section eleven - Rules for Certification by Stamping and Data Reports: Heating Surface Computation; Code Symbol Stamps; Stamping of Boilers; Field Assembly; Stamping for Field-Assembled Boilers; Stamping of Pressure Piping; Stamping of Boiler Pressure Relief Valves; Location of Stampings
5 TRAINER S PROFILE YOUSUF MEMON Mr. Yousuf Memon, Senior Mechanical Integrity Professional specializing in the Plant & Equipment Integrity has been working for international oil & gas exploration, petroleum refineries, petrochemical plants, chemical plants, fertilizer plants, power plants and desalination plants for several years. Different areas of Plant & Equipment Mechanical Integrity remained his areas of expertise that cover Material Selection, Corrosion Monitoring, Corrosion Inhibitor Injection, Protective Coatings, Cathodic Protection System, Metallurgy, Plant Inspection, Non Destructive Testing, Risk-Based Inspection, Failure Analysis and Fitness-For-Services. His former employers include ARAMCO Jeddah Oil Refinery Company (Saudi Arabia), TOTAL Exploration & Production (UAE) and PARCO Mid Country Refinery (Pakistan). He has also been leading companies that provide mechanical integrity services; namely Reliance Swift Veritas and Petrosult & Unimart. TRAINING COURSES DELIVERED Cathodic Protection Operation & Maintenance Corrosion & Cathodic Protection Corrosion Control Corrosion in Fertilizer Industry Corrosion Resistant Coating & Painting Corrosion, Metallurgy & Failure Prevention Metallurgy & Corrosion Prevention Metallurgy for Non-Metallurgists Metallurgy of LNG Industry Oil & Gas Filed Corrosion Monitoring EDUCATION QUALIFICATION Bachelor s degree in Chemical Engineering from Dawood University of Engineering & Technology, Karachi, PROFESSIONAL MEMBERSHIPS He has been intermittently associated with different professional bodies, namely National Association of Corrosion Engineers (NACE, USA) American Society of Mechanical Engineers (ASME, USA) American Society of Quality (ASQ, USA) American Institute of Chemical Engineers (AIChE, USA) Pakistan Engineering Council (PEC, Pakistan) PARTIAL CLIENTELE Ras Gas, Qatar Zakum Development Company (ZADCO), Abu Dhabi Abu Dhabi Off-shore Company (ADCO), Abu Dhabi Oman India Fertilizer Company (OMIFCO) Engro Chemical Limited, Dharki Engro Polymers Limited, Karachi GASCO/ADNOC, Al Ruwais TUV Nord
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