AMERICAN FLOW CONTROL 2"-12" SERIES 2500 RESILIENT WEDGE GATE VALVE
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1 AMERICAN FLOW CONTROL 2"-12" SERIES 2500 RESILIENT WEDGE GATE VALVE
2 CONSTRUCTION DUCTILE IRON OPERATING NUT Provides strength and durability. UPPER O-RING SEALS Helps isolate the lubrication chamber as well as shield the stem from dirt and grit. THRUST WASHERS Minimize operating torque. LOWER O-RING SEAL Seals lubrication chamber. HIGH-STRENGTH BRONZE STEM AND WEDGE NUT (STAINLESS STEEL STEM OPTIONAL) Resists corrosion and abuse. DUCTILE IRON CONSTRUCTION Greater strength, durability, and lighter weight than cast gray iron construction. NUTS AND BOLTS Stainless steel for corrosion resistance. 250 PSIG PRESSURE RATING Standard for AWWA and applicable configurations of UL and FM POLYMER COVERED MALE GUIDE COVERS Provide for more durable operation and protects against wear on the rubber encapsulation. DUCTILE IRON WEDGE IS ENCAPSULATED WITH EPDM RUBBER Helps ensure zero leakage with low stem torque. OVERSIZED WATERWAY Reduces pumping costs. FUSION-BONDED EPOXY COATING INSIDE AND OUT Helps ensure corrosion resistance for long service life. 1
3 2" -12" SERIES 2500 RESILIENT WEDGE GATE VALVE FEATURES The AMERICAN Series 2500 Ductile Iron Resilient Wedge Gate Valve is designed for use in drinking water, sewage and fire protection systems as well as irrigation and backflow control systems. Triple O-ring Stem Seals Sealing the lubrication chamber is a series of three O-ring stem seals. The O-rings help to isolate the lubrication chamber. Thrust Washers Two thrust washers are used. One is located above and one is located below the thrust collar. The use of thrust washers helps provide easy operation. Fusion-Bonded Epoxy The Series 2500 valve is epoxy coated on the interior and the exterior. The fusion-bonded epoxy coating is applied prior to assembly. The bolt holes and body-to-bonnet flange surfaces are fully epoxy coated. FEATURES/SPECIFICATIONS Ductile Iron Construction The ductile iron body, bonnet and wedge provide strength and a pressure rating that meets or exceeds the requirements of ANSI/AWWA C515. The tensile strength of ductile iron is more than twice that of cast iron. This added strength makes the Series 2500 more durable and allows for a 250 psig pressure rating. The valve is provided in a compact, lightweight and easy-to-handle ductile iron valve. O-ring Style Gaskets The body-to-bonnet and stuffing box seals are pressureenergized O-rings. This reduces the need for excessive bolt loading, which is required by designs that use flat gaskets. The O-rings are reusable, which reduces downtime during any needed repair. The Series 2500 Resilient Wedge Gate Valve is also available with ALPHA restrained joint ends in sizes 4 in in.. The Series 2500 Ductile Iron Resilient Wedge Gate Valve has these standard features: 250 psig AWWA, UL and FM Pressure Rating in applicable configurations UL Listed-FM Approved configurations Seat Tested at 375 psig. Shell Tested at 500 psig. Fusion-Bonded Epoxy Coating Complies With ANSI/AWWA C550 Class 250 Raised Face Flanges Available 4 in. 12 in. Fully Rubber-Encapsulated Wedges with polymer guide covers Triple O-ring Stem Seals Thrust Washers Smooth Larger Than Nominal Waterway Leak-Tight Closure Valve is Certified to NSF/ANSI 61 and NSF/ANSI 372 Complies with ANSI/AWWA C515 Ductile Iron Body, Bonnet, Wedge, Operating Nut and Stuffing Box SPECIFICATIONS Valves 2 in. 12 in. in size shall be of a resilient wedge design. The valve shall have a cold water rated working pressure of 250 psig. All cast ferrous components shall be ductile iron and shall be manufactured in compliance with the latest edition of ANSI/AWWA C515. The valve shall also be UL Listed and FM Approved, in applicable configurations. All valves shall be certified to NSF/ANSI 61 and NSF/ANSI 372. The valve design shall be lightweight, easy to handle, and constructed with wall thickness per Table 2, of ANSI/AWWA C515. Heavy wall and/or cast gray-iron bodies are not acceptable. The valve shall have a smooth and oversize waterway and have the marking D.I. or Ductile Iron cast onto the body. The valve wedge shall be constructed of ductile iron in sizes 4 in. 12 in.. All 4 in. 12 in. wedges shall be fully encapsulated with EPDM rubber and provided with male type guides and polymer guide covers. Valve stems shall be sealed by three O-rings. Two of the O-rings shall reside above the thrust collar. O-rings set in a cartridge shall not be allowed. The valve shall also be equipped with thrust washers above and below the stem thrust collar for reduced operating torque. All exterior valve body bolting shall be stainless steel and shall be provided with hexagonal heads with dimensions conforming to ANSI B Metric size and/or socket head cap screws, or bolts, are not allowed. The operating nut shall be 2 in. square and shall be constructed of ductile iron fitted to a square tapered stem to help ensure even distribution of input torque. All body gaskets shall be of the pressure energized O-ring style design. All internal and external ferrous surfaces of the valve body and bonnet shall have fusion-bonded epoxy coating, complying with ANSI/AWWA C550. All valves shall be the AMERICAN Flow Control Series 2500 or Resilient Wedge Gate Valves. 2
4 STANDARD 2"--12" NRS DIMENSIONS DIMENSION Series 2500 Series / A B N/A 9.41 N/A N/A N/A N/A N/A End to End MJ/MJ N/A Lay Length MJ/MJ N/A End to End - AA/AA (ALPHA ) N/A N/A N/A Lay Length - AA/AA (ALPHA ) N/A N/A N/A End to End FL/FL (Class 125) End to End FL/FL (Class 250) N/A N/A End to End TY/TY N/A N/A N/A End to End FL/MJ (Class 125) N/A 8.31 N/A End to End FL/TY (Class 125) N/A N/A N/A End to End PVC/PVC N/A N/A End to End Threaded N/A N/A N/A N/A N/A Handwheel Diameter No. of Turns to Open in. 12 in. valves meet or exceed requirements of ANSI/AWWA C in. 12 in. valves may be ordered in configurations which are UL Listed and FM Approved in. 12 in. valves have 250 psig AWWA rated working pressure in. 12 in. valves have 250 psig UL and FM rated working pressure. 5. Fusion-bonded epoxy coating meets or exceeds requirements of ANSI/AWWA C Bolt patterns of Class 125 flanged ends are in accordance with ANSI/ AWWA C110/A21.10 (ASME B16.1 Class 125). 7. Threaded ends are in accordance with ASME B16.4, Class Mechanical joint ends are in accordance with ANSI/AWWA C111/A Push-on ends are in accordance with ANSI/AWWA C111/A21.11 for use on ductile iron pipe sizes. Valves are furnished with TYTON (TY) ends. TYTON is a registered trademark of United States Pipe and Foundry Co., LLC. ALPHA is a licensed trademark of Romac Industries, Inc. (U.S. Patent 8,894,100) PVC ends are suitable for use on steel (IPS) sizes of PVC or steel pipe. MAINTENANCE: Each valve should be operated through a full cycle and returned to its normal position. This should be done on a time schedule that is designed to prevent a buildup of tuberculation or other deposits that could render the valve inoperable or prevent a tight shutoff. It is recommended this be done once a year.
5 2" -12" SERIES 2500 RESILIENT WEDGE GATE VALVE STANDARD 2" NRS PARTS LIST Series Hex Head Bolt, 3/8-16 x 1 Stainless Steel 1 2 Operating Nut, 2 Square Operating Nut, T-Head (Optional) Ductile Iron 1 3 O-ring Rubber 2 5 Stuffing Box Gasket Rubber O-ring 1 7 Stuffing Box Brass 1 8 Bonnet Ductile Iron 1 10 Bonnet Gasket Rubber 1 11 Body Ductile Iron 1 12 Stem Stainless Steel 1 13 Wedge Nut Bronze 1 14 Resilient Wedge Cast Bronze, Coated with EPDM Rubber 1 15 Hex Nut, 1/2-13 Stainless Steel 2 17 Handwheel Cast Aluminum 1 19 Hex Head Bolt, 1/2-13 x 2 Stainless Steel 2 29 Flat Washer, 3/8 Stainless Steel 1 49 O-ring Rubber 1 50 Spirol Pin, 5/16 x 1-1/2 Stainless Steel 1 65 Thrust Washer Stainless Steel 2 69 Wedge Cover Polymer 2 4
6 STANDARD 2-1/2" & 3" NRS PARTS LIST Series /2 3 1 Hex Head Bolt, 5/8-11 x 1 Stainless Steel Operating Nut, 2 Square 1 1 Ductile Iron Operating Nut, T-Head (Optional) 1 3 O-ring Rubber Lower Thrust Washer Nylon Stuffing Box Gasket Rubber O-ring Hex Head Bolt, 5/8-11 x 1-3/4 Stainless Steel Stuffing Box Ductile Iron Bonnet Ductile Iron Bonnet Gasket Rubber Body Ductile Iron Stem Bronze (Stainless Steel Optional) Resilient Wedge Cast Bronze, Coated with EPDM Rubber Hex Nut, 5/8-11 Stainless Steel Handwheel Ductile Iron Hex Head Bolt, 5/8-11 x 2-1/4 Stainless Steel Flat Washer, 5/8 Stainless Steel UL/FM Label Film O-ring Rubber Spirol Pin, 5/16 x 1-1/2 Stainless Steel 1 65 Upper Thrust Washer Stainless Steel 1 1 5
7 2" -12" SERIES 2500 RESILIENT WEDGE GATE VALVE STANDARD 4"--8" NRS PARTS LIST Series Hex Head Bolt, 5/8-11 x 1 Stainless Steel Operating Nut, 2 Square Ductile Iron O-ring Rubber Stuffing Box Gasket Rubber O-ring Hex Head Bolt, 5/8-11 x 1-3/4 Stainless Steel Stuffing Box Ductile Iron Bonnet Ductile Iron Hex Head Bolt, 5/8-11 x 2 Stainless Steel 4 10 Bonnet Gasket EPDM Rubber Body Ductile Iron Stem Bronze (Stainless Steel Optional) Wedge Nut Bronze Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber Hex Nut, 5/8-11 Stainless Steel Handwheel Ductile Iron Hex Head Bolt, 5/8-11 x 2-1/4 Stainless Steel 6 21 Hex Head Bolt, 5/8-11 x 2-1/2 Stainless Steel 8 29 Flat Washer, 5/8 Stainless Steel UL/FM Label Film O-ring Rubber Thrust Washer Stainless Steel Wedge Cover Polymer
8 STANDARD 10" & 12" NRS PARTS LIST Series Hex Head Bolt, 5/8-11 x 1 Stainless Steel Operating Nut, 2 Square Ductile Iron O-ring Rubber Stuffing Box Gasket Rubber O-ring Stuffing Box Ductile Iron Bonnet Ductile Iron Hex Head Bolt, 5/8-11 x 2 Stainless Steel Bonnet Gasket EPDM Rubber Body Ductile Iron Stem Bronze (Stainless Steel Optional) Wedge Nut Bronze Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber Hex Nut, 5/8-11 Stainless Steel Handwheel Ductile Iron Hex Head Bolt, 5/8-11 x 2-3/4 Stainless Steel Flat Washer, 5/8 Stainless Steel UL/FM Label Film Hex Head Bolt, 5/8-11 x 1-1/2 Stainless Steel Hex Nut, 3/4-10 Stainless Steel O-ring Rubber Thrust Washer Stainless Steel Hex Head Bolt, 3/4-10 x 3 Stainless Steel Wedge Cover Polymer 2 2 7
9 2" -12" SERIES 2500 RESILIENT WEDGE GATE VALVE 2", 2-1/2", & 3" OS & Y PARTS LIST Series 2500/ /2 3 2 Yoke Nut Bronze 1 2 Stem Nut Forging Brass Handwheel Washer Nylon Bonnet Gasket Rubber Body Ductile Iron A Stem Bronze (Stainless Steel Optional) B Wedge Nut Bronze 1 12C Groove Pin Stainless Steel D O-ring Rubber E & 14 Resilient Wedge Cast Bronze, Coated with EPDM Rubber (2") Hex Nut, 1/2-13 Stainless Steel (2-1/2" & 3") Hex Nut, 5/8-11 Stainless Steel (2") Hex Nut, 1/2-13 Brass (2-1/2" & 3") Hex Nut, 5/8-11 Brass Handwheel Ductile Iron (2") Hex Head Bolt, 1/2-12 x 2" Stainless Steel (2-1/2" & 3") Hex Head Bolt, x 2-1/4 Stainless Steel Gland Follower Ductile Iron Hex Head Bolt, 5/8-11 x 2-1/2 Stainless Steel Gland Bronze Packing Ring Packing Material Bonnet Ductile Iron Handwheel Nut Cast Bronze 1 28 Square Key Stainless Steel 1 40 UL/FM Label Film Wedge Cover Polymer 2 8
10 4"--8" OS & Y PARTS LIST Series Stem Nut Bronze O-ring Rubber Handwheel Washer Brass Stuffing Box Gasket Rubber Bonnet Ductile Iron Hex Head Bolt, 5/8-11 x 2 Stainless Steel Bonnet Gasket EPDM Rubber Body Ductile Iron Stem Bronze (Stainless Steel Optional) Wedge Nut Ductile Iron Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber Hex Nut, 5/8-11 Stainless Steel Hex Nut, 5/8-11 Brass Handwheel Ductile Iron Groove Pin Stainless Steel Hex Head Bolt, 5/8-11 x 2-1/4 Stainless Steel 6 20 Gland Follower Ductile Iron Hex Head Bolt, 5/8-11 x 2-1/2 Stainless Steel 8 22 Hex Head Bolt, 5/8-11 x 2-3/4 Stainless Steel Gland Bronze Packing Ring Packing Material 5 or 6 5 or 6 5 or 6 25 Yoke Ductile Iron UL/FM Label Film Wedge Cover Polymer
11 2" -12" SERIES 2500 RESILIENT WEDGE GATE VALVE 10" & 12" OS & Y PARTS LIST Series Yoke Nut Bronze Handwheel Washer Brass Stuffing Box Gasket Rubber O-ring Bonnet Ductile Iron Bonnet Gasket EPDM Rubber Body Ductile Iron Stem & Wedge Assembly Bronze A Stem Bronze (Stainless Steel Optional) B Wedge Nut Ductile Iron C Groove Pin Stainless Steel D O-ring Rubber Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber Hex Nut, 5/8-11 Stainless Steel Hex Nut, 5/8-11 Brass Handwheel Ductile Iron Gland Follower Ductile Iron Hex Head Bolt, 5/8-11 x 2-1/2 Stainless Steel Hex Head Bolt, 5/8-11 x 2-3/4 Stainless Steel Gland Bronze Packing Ring Packing Material Yoke Ductile Iron Handwheel Nut Cast Bronze Hex Head Bolt, 5/8-11 x 4-1/4 Stainless Steel Square Key Stainless Steel UL/FM Label Film Hex Nut, 3/4-10 Stainless Steel Hex Head Bolt, 3/4-10 x 3 Stainless Steel Wedge Cover Polymer
12 AMERICAN Flow Control Waterous Company P.O. Box 2727 Birmingham, AL Phone: Fax: Hardman Avenue South South St. Paul, MN Phone: Fax: Distributed By: Series 2500 Product Video Product literature may become outdated. AMERICAN is not responsible for out-of-date information, errors or omissions. Please contact AMERICAN for the most current product information. EOE/Vets/Disabilities AFC-08/ Revision 17.2 AFC-3/11 - PDF
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