Powder Solutions Catalog
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- Brendan O’Connor’
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1 Solutions Catalog
2 Praxair and TAFA thermal spray powders Praxair Surface Technologies, Inc. and TAFA Incorporated offers a complete line of powders for thermal spray and other applications in its portfolio of metallic and ceramic materials. With one of the world s most advanced and comprehensive powder manufacturing facilities and an engineering staff dedicated to developing innovative powder solutions, we endeavor to exceed the needs of our markets. Our broad product line of MCrAlYs, metal alloys, carbides, ceramic oxides, and precious metals, coupled with unparalleled customization capabilities, allows us to meet nearly every thermal spray powder requirement in any market, including the aerospace, gas turbine, automotive, medical, and petrochemical industries. Over the past decade we have invested in our manufacturing facility to assure availability of product and the highest levels of quality from our manufacturing processes in an efficient and safe environment. Our quality laboratory is registered as an ISO 9001:2000, NADCAP AS7101 and ISO/IEC facility, in addition to its multiple OEM certifications. We can perform most quality tests on our standard production powders in our own state-of-the-art facility. Our commitment as a provider of powder solutions ensures that we take every step to help you produce the exact engineered surface you need. Our global customer service, sales, distribution, and field service teams stand ready to meet your critical powder needs. For additional information, please contact your local representative or our headquarters in the United States: Phone: Fax: Web site:
3 Contents Pure Metals and Metal Alloy s Aluminum Based s 2 Cobalt Based s 2 Copper Based s 4 Iron Based s 4 Molybdenum Based s 4 Nickel Based s 5 MCrAlY s Cobalt Based s 8 Nickel Based s 8 Ceramic s Aluminum Oxide Based s 10 Chromium Oxide Based 10 Zirconium Oxide Based s 11 Yttrium Oxide Based s 12 Carbide s Chromium Carbide Based 13 APT (Advanced Technology) 14 Tungsten Carbide Based s 15 Precious Metal Based s 17 Index 18 powders1
4 Pure Metal s and Metal Alloy s Aluminum Based s Aluminum AI 99.0 min AL sec 1.4 g/cm 3-170/+325 mesh -90 µm/+45 µm Trade s B50TF57 CLA Corrosion protection coating Good for repair of Al based parts Very dense coating Good for electrical conductivity AI-12 Si Si 12.0 Al Rem AL sec 1.4 g/cm 3-170/+325 mesh -90 µm/+45 µm PWA 1335 CPW 235 EMS B50TF92 CLA DMR Good for repair of Al and Mg based parts Harder and denser than pure Al AL mesh/+5 µm 1.0 g/cm 3 PWA 1355 AEP-32 AEP-100 AL-123 Proprietary EMS AL-131 Proprietary EMS Proprietary Rolls-Royce Allison electrophoretic material Proprietary Rolls-Royce Allison electrophoretic material AI-12 Si 40 Polyester Blend Polyester 40 Si 7.2 Al Rem AL g/cm mesh/+11 µm -125 µm/+11 µm B50TF222 CLA/C PWA 1349 CPW 517 DMR EMS5735 High-quality abradable material Useable up to 617 F (325 C) AL g/cm mesh/+11 µm -125 µm/+11 µm CPW517 Cobalt Based s CoCrNiW (Similar to Co Alloy 31 and X40) Cr 25.5 Ni 10.5 W 7.5 CO-103 CO-105/ CO mesh/+5 µm 4.0 g/cm 3-200/+325 mesh 4.0 g/cm 3-75 µm/+45 µm CPW 236 EMS XXIII DMR MSRR 9507/23 PWA 1316 PWA 1318 MSRR 9507/3 BMS Type IX CPW 218 Excellent oxidation resistance Replaces WC in high-temperature applications Smooth as sprayed coating Suited for repair of Co-based parts CO /+325 mesh 4.0 g/cm µm/+45 µm B50TF185 CLA DMR CO / 1245F 15 sec -270 mesh/+20 µm 4.2 g/cm 3-53 µm/+20 µm CoCrWSiC (Similar to Co Alloy 6) Cr 28.0 W 4.0 C 1.2 Si 1.0 CO CO sec 4.4 g/cm 3-45 µm/+15 µm -140/+325 mesh 4.5 g/cm µm/+45 µm B50A960 Excellent wear properties Produces hard, dense coatings High-temperature wear and corrosion properties CO-106-8/ 1256F 14 sec -270 mesh/+20 µm 4.5 g/cm 3-53 µm/+20 µm 2powders
5 Pure Metal s and Metal Alloy s Cobalt Based s (continued) Trade s Co-MoCrSi (Similar to Tribaloy 400) Mo 28.5 Cr 8.5 Si 2.6 CO mesh/+10 µm 3.2 g/cm 3-45 µm/+10 µm B50TF155 CLA EMS XVI BMS Type XV B50A918 Intermetallic Laves phases provide excellent wear properties from room temperature to 1500 F (816 C) Good hot hardness, oxidation and corrosion properties Low coefficient of friction CO sec -325 mesh/+16 µm 4.56 g/cm 3-45 µm/+16 µm B50TF155 CLA EMS XVI CoMoCrSi (Similar to Tribaloy 800) Mo 28.5 Cr 17.5 Si 3.4 CO sec -325 mesh/+10 µm 4.5 g/cm 3-45 µm/+10 µm CO g/cm mesh/+16 µm -45 µm/+16 µm B50TF190 CLA EMS XV PM Intermetallic Laves phases provide excellent wear properties from room temperature to 1500 F (816 C) Good hot hardness, oxidation and corrosion properties Low coefficient of friction CoCrWNi (Similar to CM-64) Cr 28.0 W 19.5 Ni 5.0 V 1.0 CO sec -200/+325 mesh 4.7 g/cm 3-75 µm/+45 µm B50A842 CLA PWA 1314 Excellent high-temperature wear and oxidation properties Serviceable up to 1350 F (732 C) Hard, dense coating suitable for repair of Co-based parts CoCrNiWSi (Similar to FSX-414) Cr 29.5 Ni 10.5 W 7.0 Si 0.8 CO g/cm 3-45 µm/+15 µm B50A489 Good oxidation resistance Superalloy used in aerospace applications CoCrAlHf Cr 26.0 Al 10.5 Hf 2.75 CO g/cm mesh/+5 µm B50TF201 CLB CoCrNiSiW Cr 19 Ni 17 Si 8 W 4 CO /+400 mesh 4.58 g/cm µm/+38 µm CO g/cm mesh/+5 µm AMS 4783 PWA 1186 Designed for brazing of superalloys Advantages included high-temperature strength and oxidation resistance CoCrNiWTa (Similar to MAR-M-509) Cr 23.4 Ni 10 W 7 Ta 3.5 CO g/cm mesh/+5 µm CO sec -140/+325 mesh 4.77 g/cm µm/+45 µm PWA B50A988 CLB Primarily used in repair applications CoCrNiWTaB (Similar to MAR+B) Cr 28.3 Ni 10 W 7 Ta 3.5 B 2.8 CO g/cm mesh/+11 µm -45 µm/+11 µm CO /+325 mesh 4.56 g/cm µm/+45 µm B50TF305 CLA B50A989 CLB Low melt temperature version of CO-222 Used in brazing applications CoCrWNiMn (Similar to L-605) Cr 20 W 15 Ni 10 Mn 1.5 CO sec -325 mesh/+16 µm 5.00 g/cm 3-45 µm/+16 µm B50A919 Excellent high-temperature strength Useable up to 1795 F (980 C) Good oxidation resistance powders3
6 Pure Metal s and Metal Alloy s Copper Based s Trade s CuNiln Ni 36.5 In 5.0 Cu Rem CU-101 CU sec -325 mesh/+10 µm 4.3 g/cm 3-45 µm/+10 µm 15 sec -170/+325 mesh 4.3 g/cm 3-90 µm/+45 µm B50TF72 CLB B50TF72 CLA MSRR 9507/31 DMR BMS Type XIV Excellent anti-fretting coating Dense coatings with low porosity and oxide content Cu-38Ni Ni 38.0 Cu Rem CU g/cm 3-200/+325 mesh -75 µm/+45 µm B50TF42 CLA PWA 1369 PM DMR Protects against fretting and galling Dense coatings with low oxide content Cu-10Al-1Fe (AI-Bronze) AI 10.0 Fe 1.0 Cu Rem CU-104 CU mesh/+5 µm 3.6 g/cm 3-53 µm/+5 µm -270 mesh/+10 µm 3.6 g/cm 3-53 µm/+10 µm BMS Type II PWA B50TF161 CLB PWA B50TF161 CLB Good bearing material Resistant to fretting and galling at low temperatures Easily machined coating Iron Based s CU sec -120/+325 mesh 3.9 g/cm µm/+45 µm B50TF161 CLA FeCrNiMo (316 SS) Cr 17.0 Ni 12.0 Mo 2.5 Fe Rem FE-101 FE FE-271/ 1236F 28 sec -325 mesh/+10 µm 2.9 g/cm 3-45 µm/+10 µm 25 sec -140 /+325 mesh 2.8 g/cm µm/+45 µm 22 sec -270 mesh/+20 µm 2.9 g/cm 3-53 µm/+20 µm Excellent corrosion properties Smooth coating that is easily machined Good against fretting, cavitation and erosion Good for dimensional repair and build-up FeCr (410 SS) FeCrNiCuNb (17-4 PH) Cr 12.5 Fe Rem Cr 16.1 Ni 4.1 Cu 3.2 Nb 0.3 Fe Rem Molybdenum Based s Molybdenum Agglomerated Plasma Densified FE FE FE FE-211-5/ 1234F FE FE /+325 mesh 2.8 g/cm 3-90 µm/+45 µm 28 sec 2.8 g/cm 3-45 µm/+15 µm 3.0 g/cm 3-45 µm/+15 µm -270 mesh/+20 µm 3.0 g/cm 3-53 µm/+20 µm -170/+325 mesh 2.7 g/cm 3-90 µm/+45 µm 28 sec 2.7 g/cm 3-45 µm/+15 µm Mo 99.0 min MO g/cm mesh/+5 µm MO MO-130-2/ 1193F 27 sec -140 /+325 mesh 2.56 g/cm µm/+45 µm 2.41 g/cm mesh/+16 µm -45 µm/+16µm Mo 99.0 min MO sec 5.7 g/cm 3-170/+325 mesh -90 µm/+45 µm PWA 1338 PWA 1313 CPW 213 EMS PM Moderately hard coating Useful below 1200 F (649 C) Good against fretting, cavitation and erosion Excellent corrosion properties Good wear properties Useful below 1200 F (649 C) Self-bonding to most metallic surfaces Natural lubricity and high hardness promote good wear properties Useful up to 600 F (316 C) Self-bonding to most metallic surfaces Natural lubricity and high hardness promote good wear properties Useful up to 600 F (316 C) 4powders
7 Pure Metal and Metal Alloy s s Molybdenum Based s (continued) Molybdenum Blend Ni 17.8 Cr 4.3 Si 1.0 Fe 1.0 B 0.8 Mo rem Nickel Based s Nickel Ni-20Cr AI g/cm mesh/+16 µm -45 µm/+16µm Ni 99.0 min NI g/cm mesh/+10 µm -45 µm/+10 µm Cr 20.0 NI-969 NI NI-105 NI-106 NI-107 NI-105-7/ 1262F 25 sec -200/+325 mesh 3.3 g/cm 3-75 µm/+45 µm -325 mesh/+16 µm 4.29 g/cm 3-45 µm/+16µm 3.7 g/cm mesh/+5 µm 22 sec -230 mesh/+10 µm 3.4 g/cm 3-63 µm/+10 µm -140/+325 mesh 4.3 g/cm µm/+45 µm 15 sec -270 mesh/+20 µm 4.4 g/cm 3-53 µm/+20 µm Trade s B50TF17 CLA/B PWA 1319 B50TF40 CLB PWA 1317 MSRR 9507/27 B50TF40 CLA PWA 1315 MSRR 9507/8 Coating structure promotes oil retention High wear resistance Low-coefficient resistance Coatings are dense and moderately hard Good corrosion and oxidation properties Good for repair of Ni based and SS parts Can be used for a ceramic bond coat Easily machined Useful up to 1000 F (538 C) Good corrosion and oxidation properties Produces bright and smooth coatings Exhibits good bonding characteristics Resists oxidation and corrosive gases up to 1800 F (982 C) Suitable as a ceramic bond coat Good for general repair and build-up Ni-50Cr Cr NI-980-1/ 1260F NI g/cm mesh/+20 µm -53 µm/+20 µm -325 mesh/+16 µm 4.01 g/cm 3 Coatings are resistant to corrosive gases (V and S) Good boiler coating material NiCrSiFeB Cr 11.0 Si 4.0 Fe 3.0 B H 4.4 g/cm mesh/+20 µm -63 µm/+20 µm Hard, machinable coating, as-sprayed or fused Resists abrasions, erosion, fretting and cavitation NiCrBSiFe Cr 14.5 Fe 4.5 Si 4.5 B 3.2 NI-167 NI g/cm 3-140/+325 mesh -106 µm/+45 µm -325 mesh/+16 µm 4.13 g/cm 3-45 µm/+16 µm AMS 4775 Self-fluxing type alloy Good corrosion and wear properties May be blended with a carbide and applied via spray/fuse process Serviceable up to 1500 F (816 C) Cr 16.5 Si 4.1 Fe 4.5 B 3.1 C 0.8 NI-1024/ 1275H 4.3 g/cm mesh/+20 µm -53 µm/+20 µm NiWCrSiB W 17.0 Cr 15.0 Si 4.0 B F 4.5 g/cm mesh/+20 µm -53 µm/+20 µm Hard, machinable coating, as-sprayed or fused Resists abrasion and erosion at high temperatures powders5
8 Pure Metal s and Metal Alloy s Nickel Based s (continued) Trade s Ni-5Al Al 5.0 NI sec 3.1 g/cm 3-170/+325 mesh -90 µm/+45 µm B50TF56 CLB PWA 1380 EMS T1C1 PM DMR CPW 490 BMS-1067 Type XIII Water-atomized Ni-Al powder Good oxidation and corrosion properties Can be used for a ceramic bond coat Good for general repair and build-up Thick coatings are possible Easily machined Ni-5Al Clad Al 5.0 Al-1037 NI sec 3.8 g/cm 3-170/+325 mesh -90 µm/+45 µm 22 sec -170/+325 mesh 3.3 6g/cm 3-90 µm/+45 µm PWA 1337 B50TF56 CLA PWA 1337 B5OTF56 CLA Clad Ni-Al powder Properties similar to Nl-185 Superior deposition efficiency Smoke-free sprayability Ni-5Al Composite Al 5.0 NI g/cm 3-170/+325 mesh -90 µm/+45 µm B50TF56 CLA PWA 1337 EMS T1C2 EMS XX CPW 247 Composite Ni-Al powder Self-bonds to most metallic surfaces Properties similar to NI-185 Ni-20Al Composite Al 18.7 Nl sec 3.1 g/cm 3-170/+270 mesh -90 µm/+53 µm PWA 1321 B50TF13 CLB B50TF33 CLA Self-bonds to most metallic surfaces Useful up to 1200 F (649 C) Good oxidation and corrosion properties Ni-18Cr-6Al Composite Cr 18.0 Al 6.0 Nl g/cm 3-120/+325 mesh -125 µm/+45 µm B50TF119 CLA PWA 1347 EMS T1C2 Self-bonds to most metallic surfaces Good oxidation and corrosion properties Good for general repair and build-up Thick coatings are possible NiCrAlFeMo Composite Cr 8.0 Al 7.0 Fe 5.0 Mo 5.0 Nl g/cm 3-140/+325 mesh -106 µm/+45 µm EMS Machinable stainless steel type coating Self-bonds to most metallic surfaces Good oxidation and corrosion properties Good for repair and build-up Thick coatings are possible Useful up to 1600 F (871 C) Ni-5Al-5Mo Composite Al 5.5 Mo 5.0 Nl g/cm 3-170/+325 mesh -90 µm/+45 µm EMS TI CL2 B50TF166 CLA Self-bonds to most metallic surfaces Good toughness and hardness Good for repair and build-up Useful up to 600 F (316 C) NiCrCoTiW (Similar to Rene 80) Cr 14.0 Co 9.5 Ti 5.0 W 4.0 Mo 4.0 NI g/cm 3-140/+325 mesh -106 µm/+45 µm NI g/cm mesh/+5 µm B50TF183 CL/B Good for repair and build-up of similarchemistry superalloy components NiCrFeNb-TaMoTi (Similar to Alloy 718) Cr 19.0 Fe 18.0 Nb+Ta 5.1 Mo 3.1 Ti 1.0 NI-202 NI NI g/cm 3-120/+325 mesh -125 µm/+45 µm 4.1 g/cm 3-170/+325 mesh -90 µm/+45 µm 19 sec 4.3 g/cm mesh/+10 µm -45 µm/+10 µm B50TF202 CLA B50TF202 CLB Excellent high-temperature oxidation and corrosion properties Good for repair and build-up of similarchemistry superalloy components Useful up to 1800 F (982 C) NI-202-3/ 1278F 19 sec 4.1 g/cm mesh/+16 µm -45 µm/+16 µm B50TF202 CLD 6powders
9 Pure Metal and Metal Alloy s Nickel Based s (continued) Proprietary Superalloys NiCrMoNb (Similar to Alloy 625) Cr 21.5 Mo 9.0 Nb+Ta 3.7 Trade s NI-256 Proprietary B50TF242 CLA Proprietary alloys NI Proprietary B50TF242 CLB Available to OEM-approved users only Product data available through OEM NI Proprietary B50TF242 CLC NI Proprietary B50TF242 CLD NI Proprietary B50TF271 CLC NI NI-328 NI NI-328-5/ 1265F Proprietary 24 sec -325 mesh/+10 µm 3.9 g/cm 3-45 µm/+10 µm -170/+325 mesh 4.3 g/cm 3-90 µm/+45 µm 15 sec -270 mesh/+20 µm 4.4 g/cm 3-53 µm/+20 µm ST 1627 Excellent high-temperature oxidation and corrosion properties Good for repair and build-up of similarchemistry superalloy components Useful up to 1800 F (982 C) NiCrMoW (Similar to Alloy C/C 276) Cr 15.8 Mo 16.5 W 4.0 Fe 5.5 NI-544 NI-544-6/ 1269F 4.3 g/cm 3-45 µm/+15 µm 14 sec -270 mesh/+20 µm 4.5 g/cm 3-53 µm/+20 µm Excellent high-temperature oxidation and corrosion properties Good for repair and build-up of similarchemistry superalloy components Ni-25 Graphite Clad C 25.0 NI-114 NI NI sec 1.8 g/cm 3-170/+325 mesh -90 µm/+45 µm 49 sec -100 mesh/+30 µm 1.1 g/cm µm/+30 µm 50 sec -170 mesh/+30 µm 1.1 g/cm 3-90 µm/+30 µm PWA MSRR 9507/6 MSRR 9507/12 EMS Coatings are lubricious and suited for friction applications Flame spraying offers good abradability Sacrificial coatings good for clearance control Useful up to 900 F (482 C) NI sec -170 mesh/+30 µm 1.6 g/cm 3-90 µm/+30 µm B50TF52 CLB Ni-15 Graphite Clad C 15.0 NI-115 NI-126 NI sec 2.3 g/cm 3-120/+325 mesh -125 µm/+45 µm 35 sec -170 mesh/+30 µm 1.8 g/cm 3-90 µm/+30 µm 44 sec -170 mesh/+30 µm 1.7 g/cm 3-90 µm/+30 µm B50TF53 CLB PWA EMS E Coatings are lubricious and suited for friction applications Flame spraying offers good abradability Sacrificial coatings good for clearance control Useful up to 900 F (482 C) Better erosion resistance than 75/25 NI g/cm 3-80/+325 mesh -180 µm/+45 µm NI sec -80 µm +325 mesh 4.36 g/cm 3-80 µ/m/+45 µm NI mesh/+16 µm 4.63 g/cm 3-53 µm/+16 µm NI sec 4.47 g/cm 3-140/+325 mesh -106 µm/+45 µm NI g/cm mesh/+5 µm B50TF207 CLA PWA NI g/cm 3 B50TF81 CLA B50A935 CLA B50TF142 CLA AMS 4782 NI /+325 mesh -106 µm/+45 µm B50TF204 AMS 4782 NI-528 B50TF119 powders7
10 MCrAlY s Cobalt Based s Proprietary Co MCrAlYs CoNiCrAlY CoCrAlY Ni 32.0 Cr 21.0 Al 8.0 Y 0.5 Cr 23 Al 13 Y 0.65 Trade s CO-242 Proprietary (GT-29) Proprietary alloys CO Proprietary B50AG11 Available to OEM-approved users only Product data available through OEM CO-249 Proprietary (GT-33) CO Proprietary (GT-33) CO Proprietary (GT-33) B50AG12 CLC CO Proprietary (GT-33) B50AG12 CLA CO Proprietary (GT-33) B50AG6 CLB CO Proprietary ES9-362 A CO Proprietary ES9-362 B CO-301 Proprietary TLV (SICOAT 2231) CO Proprietary TLV (SICOAT 2231) CO-127 CO-159 CO CO-241 CO / CO CO sec -325 mesh/+5 µm 3.6 g/cm 3 18 sec -200/+400 mesh 3.6 g/cm 3-75 µm/+38 µm -325 mesh/+10 µm 3.5 g/cm 3-45 µm/+10 µm 18 sec -325 mesh/+5 µm 3.6 g/cm mesh/+20 µm 3.7 g/cm 3-45 µm/+20 µm 19 sec -170/+325 mesh 3.5 g/cm 3-90 µm/+45 µm CO g/cm mesh/+5 µm -38 µm/+5 µm CO /+230 mesh 3.7 g/cm µm/+63 µm CO g/cm mesh/+5 µm CO /+325 mesh g/cm µm/+45 µm CPW CPW B50TF195 CLA EMS B50A65 CLA (GT-20) B50AG20 CLA3 CPW EMS CLII MSRR 9507/47 PM EMS CLA MSRR 9507/73 MSRR 9507/57 PWA PWA Excellent corrosion and oxidation properties up to 1900 F (1038 C) Heat treating is required for optimum performance Typically used for either a TBC bondcoat or environmental protection coating Proprietary alloys Available to OEM-approved users only Product data available through OEM Nickel Based s Ni MCrAlYs Co 23.0 Cr 17.0 Al 12.5 Y 0.5 NI-130/ Ni-191 Ni NI g/cm mesh/+5 µm 18 sec 3.50 g/cm 3-45 µm/+15 µm 19 sec -200/+325 mesh 3.65 g/cm 3-75 µm/+45 µm PWA PWA 1376 PWA CPW 387 Proprietary alloys Available to OEM-approved users only Product data available through OEM 8powders
11 MCrAlY s Nickel Based s (continued) Proprietary Ni MCrAlYs Ni-22Cr- 10Al-1Y Ni-31Cr- 11Al-0.1Y Ni-23Cr- 6Al-0.5Y Ni-20Cr- 9AI-0.2Y Cr 22.0 Al 10.0 Y 1.0 Cr 31.0 Al 11.3 Y 0.7 Cr 23.0 Al 6.0 Y 0.5 Cr 20.0 Al 9.0 Y 0.2 Trade s NI-192 Proprietary PWA Proprietary alloys NI Proprietary PWA Available to OEM-approved users only Product data available through OEM NI Proprietary NI-289 Proprietary PWA 1373 NI-535 Proprietary (SV-207) NI Proprietary HTCT NI Proprietary HTCT NI Proprietary (SL-30) NI-832 Proprietary (SV349) NI Proprietary HTCT NI-937/ NI-666 Proprietary TLV (SiCOAT 2453) NI Proprietary TLV NI Proprietary TLV NI Proprietary TLV NI Proprietary TLV (SICOAT 2464) NI Proprietary TLV (SICOAT 2464) NI-164/ NI-211 NI NI NI NI NI NI-343 NI NI NI-278 NI /+270 mesh 3.6 g/cm µm/+53 µm B50TF162 CLA B50TF192 CLA DMR B50A892 B50AG16 CLA 3.6 7g/cm 3 B50AG16 CLB 3.70 g/cm 3 21 sec B50AG16 CLE 3.60 g/cm 3 B50AG16 CLD 3.73 g/cm 3-200/+325 mesh 3.8 g/cm 3-75 µm/+45 µm neg -325 mesh/+10 µm 3.8 g/cm 3-45 µm/+10 µm 35 sec -325 mesh/+5 µm 3.8 g/cm g/cm 3-170/+400 mesh -90 µm/+38 µm -170/+325 mesh 4.0 g/cm 3-90 µm/+45 µm -200/+325 mesh 3.7 g/cm 3-75 µm/+45 µm EMS II EMS TI EMS XXI PM EMS56719 EMS TIII Good diffusional stability and oxidation properties Useful up to 1800 F (982 C) Typically used for a TBC bondcoat Good diffusional stability and oxidation properties Useful up to 1800 F (982 C) Typically used for a TBC bondcoat Good diffusional stability and oxidation properties Useful up to 1800 F (982 C) Typically used for a TBC bondcoat Good diffusional stability and oxidation properties Useful up to 1800 F (982 C) Typically used for a TBC bondcoat powders9
12 Ceramic s Aluminum Oxide Based s AI2O3 Fused Al2O min Al2O min ALO-101 AI-1110-HP 1.1 g/cm mesh/+5 µm Trade s PWA µm/+5 µm MSRR9507/9 1.4 g/cm 3 EMS Good for abrasion, erosion and sliding wear Good in alkali and acid environments Excellent dielectric properties Useable between F ( C) AI2O3 Fused Al2O min ALO g/cm mesh/+5 µm AI2O3 Fused Al2O min AI-1010-HP 1.39 g/cm mesh/+5 µm PWA 1310 MSRR 9507/9 AI2O3 Fused Al2O min AI-1010-FHP 1.30 g/cm mesh/+5 µm AI2O3-3TiO2 Fused TiO2 3.0 Al2O3 Rem ALO-105 ALO g/cm mesh -53 µm -140/+325 mesh 1.6 g/cm µm/+45 µm A50TF87 CLA A50TF87 CLB PWA 1311 DMR Good for abrasion, erosion and sliding wear Good in alkali and acid environments Requires grinding AI2O3-13TiO2 Fused TiO Al2O3 Rem ALO-187 ALO g/cm mesh/+10 µm -45 µm/+10 µm -31 µm/+5 µm 1.2 g/cm 3 Properties similar to AI2O3-3TiO2, but softer and less resistant to chemicals Useable up to 1000 F (538 C) AI2O3-40TiO2 Fused TiO Al2O3 Rem ALO-121 Chromium Oxide Based s Cr2O3 Reacted and Cr2O min CRO-131 CRO-167 CRO CRO-172 CRO-174 CRO g/cm mesh/+5 µm 2.5 g/cm mesh/+5 µm -325 mesh/+10 µm 2.4 g/cm 3-45 µm/+10 µm 2.5 g/cm 3-45 µm/+15 µm 46 sec -325 mesh/+20 µm 2.6 g/cm 3-45 µm/+20 µm -22 µm/+5 µm CPW g/cm 3-31 µm/+10 µm 2.5 g/cm 3 CPW 320 BMS 10-67K Type IV Properties similar to AI2O3-13TiO2, but softer and less resistant to chemicals Useable up to 1000 F (538 C) Excellent finishing properties Hard, dense wear-resistant coatings Insoluble in acids, alkalis and alcohol Useable up to 1000 F (540 C) Excellent engraving properties 10powders
13 Ceramic s SiO2TiO2 Cr2O3 Agglomerated SiO2 5.0 TiO2 3.0 Cr2O3 Rem Cr2O min Zirconium Oxide Based s Chromium Oxide Based s (continued) Cr2O3- CRO-192 ZrO2-22MgO Fused ZrO2-8Y2O3 ZrO2-8Y2O3 ZrO2 12Y2O3 MgO 22.0 ZrO2 Rem Y2O3 7.5 ZrO2 Rem Y2O3 7.5 ZrO2 Rem Y2O3 12 ZrO2 Rem -270 mesh/+10 µm 1.4 g/cm 3-53 µm/+10 µm CRO g/cm mesh/+16 µm -45 µm/+16 µm CRO g/cm mesh/+16 µm -53 µm/+16 µm ZRO-103 ZRO-182 ZRO-113/ ZRO-114 ZRO AI-1075 ZRO-236/ 1484I 2.3 g/cm mesh/+10 µm -75 µm/+10 µm 41 sec 1.8 g/cm 3-140/+325 mesh -106 µm/+45 µm 5 sec -140 mesh/+11 µm 1.53 g/cm µm/+11 µm 33 sec -170/+325 mesh 2.18 g/cm 3-90 µm/+45 µm 30 sec -140/+325 mesh 2.3 g/cm µm/+45 µm 40 sec -140/+325 mesh 1.9 g/cm µm/+45 µm ZRO mesh/+16 µm -106 µm/+16 µm ZRO g/cm mesh/+16 µm -125 µm/+16 µm ZRO g/cm mesh/+5 µm -45 µm/+45 µm ZRO g/cm mesh/+11 µm -106 µm/+11 µm ZRO AI sec -120/+325 mesh 1.70 g/cm µm/+15 µm 31 sec -120 mesh/+15 µm 2.2 g/cm µm/+15 µm Trade s PWA 1333 MSRR 9507/21 A50TF278 EMS Type I A50TF278 CLC PWA 1375 MSRR 9507/46 PWA 1375 A50TF278 CL B/C PWA 1375 A50TF228 CL B/C A50A557 A50AG1 CLA PWA Similar properties to Cr2O3 Hard, dense wear-resistant coatings Resists impact better than Cr2O3 Good thermal barrier properties Resistant to molten metals Good particle erosion resistance Useful up to 1700 F (927 C) Excellent thermal barrier properties Stabilizes during spray process Useful up to 2450 F (1343 C) Ultra-low-monoclinic powder High purity Low radiation Excellent thermal barrier properties Useful up to 2450 F (1343 C) Excellent thermal barrier properties Stabilizes during spray process Useful up to 2100 F (1150 C) ZrO2 20Y2O3 Y2O3 20 ZrO2 Rem AI sec 2.3 g/cm mesh/+15 µm -125 µm/+15 µm PWA Very good thermal barrier properties Stabilizes during spray process Useful up to 1550 F (845 C) ZrO2-14Y2O3 Y2O ZrO2 Rem ZRO g/cm mesh/+16 µm -125 µm/+16 µm ZrO2-20Y2O3 Y2O ZrO2 Rem ZRO g/cm mesh/+10 µm -125 µm/+10 µm ZrO2-9.5Y2O3 Y2O3 9.5 Yb2O3 5.6 Gd2O3 5.2 ZRO g/cm mesh/+11 µm -106 µm/+11 µm EMS powders11
14 Ceramic s s Yttrium Oxide Based s Y2O3 Y2O min Trade s YO g/cm mesh/+5 µm High-purity material Electronic applications Y2O3 Y2O min YO g/cm mesh/+5 µm Ultra-high-purity material Electronic applications 12powders
15 Carbide s s Chromium Carbide Based s Trade s Cr3C2 Cr3C min CRC-105 CRC g/cm mesh/+5 µm 30 sec -140/+325 mesh 2.4 g/cm µm/+45 µm PWA 1304 PWA 1306 Usually blended with a metal for spraying Hard and wear resistant Useful up to 1600 F (871 C) Cr3C2-7NiCr Blended Ni 5.5 C 12.5 Cr Rem CRC mesh/+10 µm 2.4 g/cm 3-45 µm/+10 µm PWA 1364 Similar to 75/25 Cr3C2-NiCr, but higher Cr3C2 increases hardness Good hot gas and corrosion resistance Hard and wear resistant Useful up to 1600 F (871 C) Cr3C2-25NiCr Blended Ni 20.0 C 10.0 Cr Rem CRC mesh/+5 µm 2.5 g/cm 3 AMS 7875 B50TF137 CLA MSRR 9507/17 DMR B50TFA893 Excellent for high-temperature cavitation, abrasion and sliding wear Good hot gas and corrosion resistance Hard and wear resistant Useful up to 1600 F (871 C) CRC sec -140 mesh/+20 µm 2.5 g/cm µm/+20 µm B50TF137 CLB PWA 1307 MSRR 9507/2 EMS Type I DMR CRC sec -270 mesh/+16 µm 2.46 g/cm 3-53 µm/+16 µm Cr3C2-25NiCr Ni 20.0 C 10.0 Cr Rem CRC-300-1/ 1375VM CRC-300/ 1375VF 32 sec 2.3 g/cm 3-45 µm/+15 µm -400 mesh/+10 µm 2.3 g/cm 3-38 µm/+10 µm Excellent for high-temperature cavitation, abrasion and sliding wear Good hot gas and corrosion resistance Very dense and hard coatings Useful up to 1600 F (871 C) powders13
16 Carbide s APT (Advanced Technology) s CrC- 30NiCr Activated Ni 8.0 C 4.0 Cr Rem CRC-410 CRC CRC Trade s -270 mesh/+16 µm 3.9 g/cm 3-53 µm/+16 µm 19 sec -325 mesh/+11 µm 3.7 g/cm 3-45 µm/+11 µm 3.9 g/cm 3-140/+325 mesh -106 µm/+45 µm B50TF301 Improved DE and stress properties over traditional blended CrC-NiCr Excellent for high-temperature cavitation, abrasion, and sliding wear Good hot gas and corrosion resistance Useful up to 1600 F (871 C) CrC- 65NiCr Activated Ni 10.0 C 2.0 Cr Rem CRC-415 CRC sec -270 mesh/+15 µm 4.0 g/cm 3-53 µm/+15 µm -325 mesh/+10 µm 3.8 g/cm µm/+10 µm Similar to CRC-410, with improved ductility, toughness, and corrosion resistance but with lower hardness CRC /+325 mesh 3.9 g/cm µm/+45 µm CrC- 40NiCr Activated Ni 22.0 C 3.4 Cr Rem CRC-425 CRC mesh/+16 µm 4.0 g/cm 3-53 µm/+16 µm -325 mesh/+11 µm 3.9 g/cm 3-45 µm/+11 µm Similar to CRC-410, but with improved ductility and better toughness with slightly lower hardness CRC /+325 mesh 3.8 g/cm µm/+45 µm WC-36Cr-20Co Activated W 40 Cr 36 Co 20 C 3.9 W sec -325 mesh/+16 µm 5.08 g/cm 3-45 µm/+16 µm W sec -270 mesh/+22 µm 5.16 g/cm 3-53 µm/+22 µm WC-48Cr-12Co Activated W 36 Cr 48 Co 12 C 4.0 W sec -325 mesh/+16 µm 4.91 g/cm 3-45 µm/+16 µm WC-45Cr-18Ni Activated W 34 Cr 45 Ni 18 C 3.6 W sec -325 mesh/+16 µm 4.80 g/cm 3-45 µm/+16 µm 14powders
17 Carbide s Tungsten Carbide Based s Trade s WC-12Co Cast Co 11.0 C 3.9 WC-104 WC sec -200/+325 mesh 6.1 g/cm 3-75 µm/+45 µm -325 mesh/+5 µm 5.9 g/cm 3 PWA 1302 EMS PWA AMS 7879 BMS Type I Excellent low-temperature wear properties Dense, hard coating with marginal oxidation and corrosion resistance Useful up to 900 F (482 C) WC-12Co Co 11.0 C 4.0 WC-726/ 1320Q WC mesh/+5 µm 5.0 g/cm 3 19 sec -325 mesh/+16 µm 4.03 g/cm 3-45 µm/+16 µm PWA Excellent low-temperature wear properties Dense, hard coating with marginal oxidation and corrosion resistance Useful up to 900 F (482 C) WC-12Co Co 12.0 C 5.3 WC-114 WC mesh/+10 µm 4.9 g/cm 3-45 µm/+10 µm 4.9 g/cm 3-45 µm/+15 µm AMS 7880 B50TF27 CLA/B PM Excellent low-temperature wear properties Dense, hard coating with marginal oxidation and corrosion resistance Useful up to 900 F (482 C) WC-12Co Co 12.0 C 5.4 WC-727-1/ 1342VM WC-727/ 1342VF 4.4 g/cm 3-45 µm/+15 µm 18 sec -400 mesh/+10 µm 4.3 g/cm 3-38 µm/+10 µm WC mesh/+5 µm -38 µm/+5 µm B50TF27 CLA B50TF27 CLA/B Similar properties as other WC-12Co Densified structure with fine carbide dispersion promotes finer miscrostructure, better DE, and denser, smoother coatings Excellent flowability WC-17Co Co 17.0 C 5.3 WC-729-1/ 1343VM WC-729/ 1343VF 4.3 g/cm 3-45 µm/+15 µm -400 mesh/+10 µm 4.2 g/cm 3-38 µm/+10 µm B50TF167 CLA BMS 10-67K Type I PWA AMS 7881 PWA MSRR 9507/69 Higher Co levels provide better toughness, impact strength, and ductility than WC-12Co Densified structure promotes superior coating density and powder flow Excellent flowability WC g/cm mesh/+5 µm -38 µm/+5 µm WC-17Co Co 17.0 C 5.2 WC sec -270 mesh/+16 µm 5.56 g/cm 3-53 µm/+16µm B50TF167 CLA/B MSRR 9507/1 Higher Co levels provide better toughness, impact strength, and ductility than WC-12Co Densified structure promotes superior coating density and powder flow WC-17Co Plasma Densified Co 17.0 C 5.2 WC mesh/+16 µm 4.03 g/cm 3-53 µm/+16µm B50TF167 CLA EMS B Higher Co levels provide better toughness, impact strength, and ductility than WC-12Co Densified structure promotes superior coating density and powder flow WC-10Ni Ni 10.5 C 3.6 WC-724-1/ 1310VM WC VF 4.4 g/cm 3-45 µm/+15 µm 19 sec -400 mesh/+10 µm 4.5 g/cm 3-38 µm/+10 µm WC g/cm mesh/+5 µm -38 µm/+5 µm Better corrosion protection than WC-Co Excellent low-temperature wear properties up to 900 F (482 C) Superior deposition efficiency WC-12Ni Ni 12.0 C 5.6 WC sec -270 mesh/+16 µm 5.12 g/cm 3-53 µm/+16µm Better corrosion protection than WC-Co Excellent low-temperature wear properties up to 900 F (482 C) Superior deposition efficiency powders15
18 Carbide s s Tungsten Carbide Based s Trade s WC-Co-Cr Co 10.0 Cr 4.0 C 5.3 WC-113 WC mesh/+5 µm 4.5 g/cm 3 18 sec 4.5 g/cm 3-45 µm/+15 µm BMS Type XVII Improved oxidation and corrosion protection over WC-Co and WC-Ni Excellent low-temperature wear properties Useful up to 900 F (482 C) WC-Co-Cr Co 10.0 Cr 4.0 C 5.2 WC-731-1/ 1350VM WC-731/ 1350VF WC g/cm 3 19 sec 4.5 g/cm 3-45 µm/+15 µm 18 sec -400 mesh/+10 µm 4.6 g/cm 3-38 µm/+10 µm BMS Type XVII AMS 7882 Similar properties as other WC-Co-Cr Densified structure with fine carbide dispersion promotes finer microstructure, better DE, and denser, smoother coatings Excellent flowability WC-CrC-Ni Cr 20.0 Ni 6.0 C 5.8 WC sec 3.2 g/cm 3-45 µm/+15 µm Superior oxidation and corrosion properties than other tungsten carbide-based material Better chemical resistance than other tungsten carbide-based materials Useful up to 1400 F (760 C) WC-CrC-Ni Cr 21.0 Ni 6.0 C 5.0 WC-733/ 1356VM 4.4 g/cm 3-45 µm/+15 µm Similar properties as other WC-CrC-Ni Densified structure with fine carbide dispersion promotes finer microstructure, better DE, and denser, smoother coatings Excellent flowability WC-12Co +50Ni SF Blended Ni 35.0 Cr 8.0 Co 6.0 C 3.0 WC sec -270 mesh/+15 µm 4.3 g/cm 3-53 µm/+15 µm Excellent combination of abrasion resistance and toughness Economical solution to severe wear applications 16powders
19 Precious Metal Based s Precious Metal Based s AU18Ni Au 82.0 Ni 18.0 Trade s AU mesh/+5 µm PWA 698 AU mesh AMS 4787 NiPd Alloy Ni30Pd10Cr2B Pd 30.5 Cr 10.5 B 2.5 NI-538 Proprietary PWA High resistance to corrosion and oxides Use in high-temperature environments NI /+325 mesh B50TF198 CLB NI mesh/+325mesh -500µm/+45mesh B50TF198 CLC powders17
20 Index Product Page Product Page Product Page Product Page AI-1010FHP 10 CO CRC MO AI-1010HP 10 CO CRC NI AI CO CRC NI AI CO CRC NI AI CO CRC NI AI CO CRC NI AI-1110HP 10 CO CRC NI AI CO CRC NI AL CO CRC NI AL CO CRC NI AL CO CRC NI AL CO CR NI AL CO CRO NI AL CO CRO NI AL CO CRO NI ALO CO CRO NI ALO CO CRO NI ALO CO CRO NI ALO CO CRO NI ALO CO CRO NI ALO CO CU NI ALO CO CU NI AU CO CU NI AU CO CU NI CO CO CU NI CO CO CU NI CO CO FE NI CO CO FE NI CO CO FE NI CO CO FE NI CO CO FE NI CO CRC FE NI CO CRC FE Ni CO CRC FE NI CO CRC FE NI CO CRC MO NI CO CRC MO NI If you cannot find the powder you are looking for by name, composition, particle size, or type, please contact us. We specialize in custom powders and tailored sizes. 18powders
21 Index Product Page Product Page Product Page Product Page NI NI WC VF 15 NI NI WC VM 15 NI NI WC Q 15 NI NI WC VF 15 NI NI WC VM 15 NI NI WC VF 15 NI NI WC VM 15 NI NI WC VF 16 NI NI YO VM 16 NI NI YO VM 16 NI NI ZRO VF 13 NI NI ZRO VM 13 NI NI ZRO I 11 NI NI ZRO NI NI ZRO NI W ZRO NI W ZRO NI W ZRO NI W ZRO NI WC ZRO NI WC ZRO NI WC ZRO NI WC ZRO NI WC ZRO NI WC F 4 NI WC F 4 NI WC F 4 NI WC F 2 NI WC F 2 NI WC F 5 NI WC F 5 NI WC F 7 NI WC F 7 NI WC H 5 NI WC H 5 NI WC F 5 NI WC F 6 powders19
22 Thermal Spray Solutions Solutions Whether you need thermal spray materials, equipment, spare parts, fully automated coating systems, or technical support and assistance, Praxair and TAFA has the solution you can rely on. Merging more than 60 years of equipment, applications, and coatings experience, Praxair and TAFA applies hardware and consumable expertise to provide you with coatings technology unparalleled in the industry. by application, we offer the appropriate thermal spray process Arc Spray, Plasma Spray, HVOF Spray and the right materials and parts to do the job properly and cost-effectively. Add it up and you ll find that Praxair and TAFA is your single-source solution for thermal spray excellence. Plasma Spray 3710 Plasma Controller 7700 Universal Plasma Controller SG-100 Plasma Gun SG-200 Plasma Gun 2700 ID Extension Gun 2086A ID Extension Gun Electric Arc Spray BP-400 Arc Spray System 8830 Arc Spray System 8835 Arc Spray System 9935 CoArc Arc Spray System High-Velocity Spray JP-5000 HP/HVOF Spray System with Model 5120 Controller JP-8000 HP/HVOF Spray System with Model 8100 Controller 5220 HP/HVOF Gun 1264 Feeder 1264i Feeder 1264WL Feedrate Feeder 20powders
23 Spare Parts Only Praxair and TAFA genuine spare parts should be used in your thermal spray equipment. Designed and manufactured to precise tolerances, Praxair and TAFA spare parts ensure proper system operation providing optimal coating reproducibility. Arc Spray Wires Solid and Cored Wire Technology All Praxair and TAFA wires are engineered and manufactured exclusively for the specialized needs of thermal spray. Strict specifications and production controls guarantee that each wire is manufactured to a precise metallurgical composition and free from defects such as slivers or contaminants. Care is taken to ensure that our wires have the proper physical properties for thermal spraying tensile strength, hardness, and surface finish and that they are properly spooled for reliable performance. Ancillary Products Our ancillary products engineering group can integrate your thermal spray equipment with gun manipulation and part-handling equipment, while ensuring safe operation in your facility through responsible dust collection, sound attenuation, and operator protection. 21powders
24 Praxair Surface Technologies, Inc Main Street Indianapolis, IN USA Telephone: (317) Fax: (317) Praxair and the ing Airstream design are trademarks or registered trademarks of Praxair Technology, Inc., and TAFA, TAFA with Flame design, JP-5000, HP/HVOF, CoArc are trademarks or registered trademarks of Praxair S.T. Technology, Inc., in the United States and/or other countries. Amdry is a registered trademark of Sulzer Metco, Inc. Tribaloy is a registered trademark of Deloro Stellite, Inc. Rene is a registered trademark of General Electric Co. Other trademarks used herein are trademarks or registered trademarks of their respective owners. TAFA Incorporated 146 Pembroke Road Concord, NH USA psti-info@praxair.com Telephone: (603) Fax: (603) Praxair is committed to continuous product improvement. Specifications, appearances, and dimensions are subject to change without notice. TAFA Incorporated is a Praxair Surface Technologies company. All product photographs are not to scale and should be used for information only. Photos might not represent the latest product revision and should not be used for comparison purposes. The information contained herein is offered for use by technically qualified personnel at their discretion and risk without warranty of any kind. Printed in the United States of America Copyright 2009 Praxair Technology, Inc. All rights reserved.
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