Automotive decorative surfaces. For elegant interior and exterior car design
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1 For elegant interior and exterior car design
2 A unique combination of expertise and innovative spirit Constellium is a global sector leader that develops innovative, value added aluminium products for a broad scope of markets and applications, including aerospace, automotive and packaging. In our P&ARP (Packaging & Automotive Rolled Products) Singen plant, we produce and develop aluminium sheets and coils with advanced bright and functional surfaces for a wide range of applications such as lighting, solar, automotive, decorative and cosmetics. Our customers rely on our products for elegant car design. Innovation is at the heart of our business and our dedicated multidisciplinary teams constantly develop new surfaces from our world class R&D centre in Voreppe combined with our industrial capabilities in our Singen plant.
3 Production process Constellium process Aluminium is smelted by electrolysis Slab casting in anodizing quality In-line reversible hot rolling Water quenching Cold rolling Optional annealing Cold rolling with highly polished cylinders Optional annealing Finishing operations Customer process Bright Shaping, punching, drilling, milling, brushing, etc. Matt Anodizing, coating, injection moulding and assembly Structured Our innovation capabilities Constellium s process simulation Customer s process simulation R&D analysis Casting unit Hot and cold semi-industrial rolling mills Surface treatment on continuous or batch line Formability lab Microscopic analysis We can prototype new alloys for new applications from casting to finishing. We are equipped with all machines necessary to transform the alloys into strips and sheet products and apply all thermal treatments. We can simulate the customer s anodizing and surface treatment processes, such as coating. We can numerically model and simulate the customer s forming process, and perform formability and assembly tests, such as stamping and direct injection moulding. We can understand the alloy structure and recommend improvements based on the microscopic analysis.
4 Elegant interior and exterior car design based on our aluminium functional surfaces Staybright TM benefits: High level of brightness even after many washings Stable and reproducible surface characteristics A single functional surface for different surface treatments 430 Staybright TM 305/310 High bright
5 310 High bright 827 Butlerfinish 815 Longlinefinish 631 Mat rough
6 Constellium semi-finished coils/sheets specifications 1) Alloys Applications Properties Surface characterisation Constellium surface N Name 1xxx High purity grade 3xxx Manganese alloy 5xxx Magnesium alloy 8xxx Other alloyed elements Automotive Direct reflectivity/ Diffuse reflectivity O (soft) Temper H1x (rolled) 2) H2x (annealed) Suitable for deep-drawing Shaping-embossing Qualities 3) 200 Mirror x x ++++ / H19 x ES Bright 310 High bright x x ++ / H19 x x EN, ES x x x x + / x x x x x ED, EG, ES, EI, EN 430 Staybright TM x x x + / x x x x ES Mat Structured 615 Mat fine x x / + H19 x ES, EI, EN 631 Mat rough x x* x x x / ++ x x x x x EI, EB, EN 815 Longlinefinish x x x x x x x x EI, EN 824 Butlerfinish (fine) x x x x x x EI 827 Butlerfinish (coarse) x x x x x x EI EB Anodising quality for decorative etching, e.g. high-quality signs ED Anodising quality with partially etched areas, e.g. decorative signs & nameplates EI Anodising quality for pure industrial anodisation EN Lacquering quality suitable especially for transparent lacquering EG Anodising quality for chemical or electrochemical brightening with low earing, e.g. cosmetic applications ES Anodising quality for chemical or electrochemical brightening, e.g. cosmetic and trim parts (automotive) 1) Internal specifications for alloy & surface definitions on request 2) Other temper conditions on request 3) For more details please ask your commercial or technical contact * Prerolled coil
7 Contact Address Constellium Rolled Products Singen GmbH & Co. KG Alusingen-Platz Singen Germany Phone Sales contact Technical contact Fax Mail info.functional-surfaces@constellium.com technical.customized-solutions@constellium.com Concept & Design by K16 GmbH Printed by Reset Grafische Medien GmbH June 2017
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