Range of products. Ern st Reime The tradition continues!

Transcription

1 PI 0902 Range of products Ern st Reime The tradition continues!

2 escription of the symbols Cutting geometry Thread form S 30 S = Helix angle 2x Through hole Blind hole Thread depth 2x Shank design Plain straight shank acc. Straight shank with clamping flat acc. IN 1835 B Straight shank with clamping flat acc. IN 1835 B IN A/B ISO taper acc. IN A/B (SK40/SK50) JIS B 6339 ISO taper acc. JIS B 6339 (BT40/BT50) IN A Hollow taper shank acc. IN HSK (HSK63A/HSK100A) Tool functions Just one tool for core hole, countersink and thread Just one tool for countersink and thread The tool only produces the thread 2

3 Advantages of using NORIS thread mills Short machining times Reduce spaces in the tool change magazine since just one tool is required for the core hole, thread and countersink (BGF, UNIversal) Precise thread position Protects the machine spindle by eliminating spindle reversing Low cutting forces High thread surface quality Can be used with emulsion, compressed air or MQL High tool life by using carbide tools Thread depth can extend right to the bottom Just one tool is required for blind holes and through holes, left and right-hand threads with various tolerances High process reliability, NORIS thread mills always only produce short chips Simple machining of hard and difficult machinable materials Requirements for thread milling 3

4 Summary of thread milling Tool type Tool functions Thread depth 3x 2x 2x 2.5x 2.5x 2x 2.5x Page M M6-M20 M6-M12 M6-M12 M6-M16 M4-M16 M5-M20 M5-M16 M8x1- M24x1.5 M6x0.75- M16x1.5 M8x1- M20x1.5 M6x0.75- M16x1.5 1 /4-3 /4 UNC 1 /4-5 /8 UNC 1 /4-3 /4 UNC 1 /4-5 /8 UNC 1 /4-3 /4 UNF 1 /4-5 /8 UNF 1 /4-3 /4 UNF No.10-5 /8 UNF G 1 /4-1 /2 G 1 /8-3 /8 G 1 /16-5 /8 G 1 /8-3 /8 NPT 1 /16-3 /4 NPT 1 /16-3 /4 NPT EG-M 6-M16 Pg Application range: Steel materials Stainless steel ifficult machinable materials Hardened materials 4

5 Summary of thread milling 2x 2x 2x 2x 2x 3x 3x M3-M22 M1-M6 M4-M20 M20 M30 M4x0.5- M24x1.5 P = mm M10x0.5 M20x1.5 M28x2.5 P = 24-6 Gg/1" 7 /8 UN 1 1 /8 UN 7 /8 UNC 1 1 /8 UNC 1 /2 UNF 3 /4 UNF 1 1 /8 UNF G 1 /8-1 19Gg - 11Gg/1" G 1 /4 G 1 /2 1 /16-2 NPT 1 /2 NPT 1 /16-2 NPTF 1 /2 NPTF EG-M 18 19Gg - 11Gg/1" 19Gg - 11Gg/1" Pg 7-21 Pg 9 5

6 for the complete machining of core hole, thread and countersink with a single tool. Application Tool functions S 30 S 30 S 30 3x 2x 2x Tool description: NORIS SF UNIversal NORIS SF UNIversal NW NORIS SF UNIversal Aero Thread types M, MF, UNC, UNF, G, NPT M Solid carbide with internal coolant supply Surface finish bright or OSM bright or TiN OSM Thread depth 2x oder 3x 2x Application range: Steel materials R m 1400 N/mm 2 (43 HRC) Stainless steel R m 1400 N/mm 2 (43 HRC) GG25-30, GGG40-70, GGV, tempered cast, hard cast AlSi 12 %, thermosets Aluminium wrought alloys, copper, thermoplastics CuNiAl ifficult machinable materials Pure titanium, titanium alloys, Inconel 718, Monel 400, Hardox 500, Weldox 1100 Hardened materials 63 HRC 63 HRC 6

7 for the top speed machining of core hole, thread and countersink with a single tool. Application Tool functions S 30 S 30 Tool description: 2.5x NORIS BGF 2.5x NORIS BGF Thread types M M, MF, UNC, UNF, G, EG-M Solid carbide with internal coolant supply Surface finish bright or TiCN Thread depth F x/F192 2x/F x F x/F193 2x/F x Application range: Steel materials Stainless steel GG25-30, GGV Aluminium cast alloys, brass, magnesium cast alloys, thermosets ifficult machinable materials Hardened materials 7

8 for thread machining of the complete thread depth in only one single revolution, including countersink. Application Tool functions S 15 S 30 2x 2.5x Tool description: NORIS SFSE NORIS SFSE Thread types M, MF, UNC, UNF, G, NPT M, MF, UNC, UNF, G Solid carbide with internal coolant supply Surface finish bright or TiAlN, OSM bright or TiCN Thread depth 2x F x/F222 2x/F x Application range: Steel materials R m 1400 N/mm 2 (43 HRC) Stainless steel R m 1100 N/mm 2 (33 HRC) ifficult machinable materials GG25-30, GGG40-70, GGV, tempered cast, hard cast Aluminium wrought alloys, aluminium cast alloys, brass, magnesium, thermoplastics, thermosets Inconel 625, Monel 400, pure titanium, titanium alloys 8 Hardened materials

9 for thread machining of the complete thread depth in only one single revolution. Application Tool functions S 15 S 15 S 15 S 10 2x 1.5x 1.5x Tool description: NORIS SF NORIS SF NORIS SF NORIS SF Thread types M, MF, G M NPT, NPTF M Solid carbide with internal coolant supply Surface finish bright or TiAlN bright or TiCN TiCN Thread depth 2x 1.5x As per standard 1.5x Application range: Steel materials Stainless steel R m 1100 N/mm 2 (33 HRC) R m 1400 N/mm 2 (43 HRC) R m 1100 N/mm 2 (33 HRC) GG25-30, GGG40-70, GGV, tempered cast, hard cast Hard cast ifficult machinable materials Hardened materials Aluminium wrought alloys, aluminium cast alloys, brass, magnesium, thermoplastics, thermosets Inconel 625, Monel 400, pure titanium, titanium alloys CuNiAl Inconel , Monel 400, Hardox 500, Weldox HRC 9

10 for thread machining of the complete thread depth in only one single revolution. Specially for large fine threads. Application Tool functions S 30 S 30 S 30 Tool description: NORIS SF-X NORIS SF-X NORIS SF-X Thread types MF MF, UNF G, W (BSW), BSF, Pg Solid carbide with internal coolant supply Surface finish bright or TiCN Thread depth ~ 1.5 x tool diameter ~ 2 x tool diameter 1.5 x tool diameter Application range: Steel materials R m 1400 N/mm 2 (43 HRC) Stainless steel R m 1100 N/mm2 (33 HRC) GG25-30, GGG40-70, GGV, tempered cast, hard cast Aluminium wrought alloys, aluminium cast alloys, brass, magnesium, thermoplastics, thermosets ifficult machinable materials Inconel 625, Monel 400, pure titanium, titanium alloys Hardened materials 10

11 for fine thread machining. Application Tool functions IN 1835 B Tool description: Thread types NORIS MWN MF, UNF, G, Pg, NPT, NPTF Number of Thread depth Carbide / TiALN-coated or bright 1 epending on holder Application range: Steel materials R m 1100 N/mm 2 (33 HRC) Stainless steel R m 1100 N/mm 2 (33 HRC) GG25-30, GGG40-70, GGV, tempered cast Aluminium wrought alloys, aluminium cast alloys, brass, magnesium, thermoplastics, thermosets ifficult machinable materials Hardened materials 11

12 for small thread machining. Application Tool functions S 0 S 30 2x 2x Tool description: NORIS EIR NORIS HR Thread types M M Solid carbide Solid carbide with internal coolant supply Surface finish OSM bright or OSM Straight grooves Thread depth 2x 2x Application range: Steel materials R m 1400 N/mm 2 (43 HRC) Stainless steel R m 1400 N/mm 2 (43 HRC) Ampco, CuNiAl ifficult machinable materials Pure titanium, titanium alloys, Monel 400, Inconel 625/718, Hardox 500, Weldox 1100 Hardened materials 63 HRC 12

13 for large thread machining. Application Tool functions NEW! JIS B 6339 IN A/B IN A IN 1835 B Tool description: NORIS NES NORIS NES-TS Thread types M, UN, G M, UN Carbide / TiN or TiALN-coated Carbide / TiALN-coated Number of Thread depth 2 3, 4, epending on holder Application range: Steel materials R m 1400 N/mm 2 (43 HRC) Stainless steel R m 1100 N/mm 2 (33 HRC) GG25-30, GGG40-70, GGV, tempered cast, hard cast Aluminium wrought alloys, aluminium cast alloys, brass, magnesium, thermoplastics, thermosets ifficult machinable materials Monel 400, pure titanium, titanium alloys, Hardox 500, Weldox 1100 Hardened materials 13

14 Milling methods Properties: Properties: Tool rotation direction clockwise Tool rotation direction clockwise Tool moves counter-clockwise Tool moves clockwise Pitch upwards Pitch downwards A A B B h = 0 Climb milling is always when the cutting edge goes out of the material with a chip thickness h = 0 h = max Conventional milling is always when the cutting edge goes out of the material with a chip thickness h = max Contour feed (F k ) Center point feed (F m ) F k = n f z Z [mm/min] m F k (- w ) F m = [mm/min] w F k w F k m F m w = Tool diameter [mm] n = RPM [min -1 ] f z = Feed per tooth [mm] Z = Number of teeth on tool (radial) = Nominal diameter of thread = iameter of external contour [mm] m = iameter of the center point (- w ) [mm] 14

15 Programming instruction: Preparation: Process principle: None Milling thread and core hole, countersinking (conventional milling) Positioning Moving sideways to the starting point Thread milling (clockwise) Exit Returning to positioning level x P Required specification values: P d1 b Size: M10 Material: Thread diameter : mm R m 1100 N/mm2 Pitch P: mm Issue date: Core hole diameter 1 : mm Cutting material: Solid carbide Tool: UNIversal Coating: OSM Article number: F151F0005 No. of teeth Z: 4 Tool diameter d 1 : mm (measured on the cutting part) Tool radius compensation k 1) : mm 0.01 x ; adjust to application Tool radius to be programmed 2) : mm ( 1 /2 d 1 - k) Thread depth b: mm Cutting speed v c : 100 m/min Feed (milling) f z : mm/tooth Number of turns 5) : 17 v c 1000 n = S = 4109 d 1 v f = f z Z n F = 657 (contour) v f contour (-d 1 ) v f = F = 148 (centre point) N 10 G 54 G 90 G 00 X... Y... Z S 4109 T01 2) M03 6) Positioning the tool N 20 G 91 Incremental programming N 30 G 42 G 01 X 0 Y-5 F 657 (contour) [F 148] 4) (centre point) Moving sideways to the starting point N 40 G 02 X 0 Y 0 Z I 0 J Thread milling... 5) Repeat thread milling N 50 G 40 G 01 X 0 Y 5 Exit h : N 70 G 90 G 00 Z 2 Retracting tool to positioning level Notes: 1) The cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) The thread depth b must be divisible by the thread pitch P. 4) The feed values in brackets must be used for controllers which do not calculate the centre point feed themselves. 5) Repetitions N = Thread depth b / Pitch P (rounded up to the nearest integer). General information without engagement 15

16 Programming instruction: Preparation: Process principle: None Milling thread and core hole, countersinking (climb milling) Positioning Moving sideways to the starting point Thread milling (counter clockwise) Exit Returning to positioning level x P Required specification values: P d1 b Size: M10 Material: TiAl6V4 Thread diameter : mm R m 900 N/mm2 Pitch P: mm Issue date: Core hole diameter 1 : mm Cutting material: Solid carbide Tool: UNIversal AERO Coating: TiCN Article number: F164F01007 No. of teeth Z: 4 Tool diameter d 1 : mm (measured on the cutting part) Tool radius compensation k 1) : mm (0.01 x ) Tool radius to be programmed 2) : mm ( 1 /2 d 1 - k) rilling/countersink depth l E : mm Cutting speed v c : 100 m/min Feed (milling) f z : mm/tooth Number of turns 5) : 17 v c 1000 n = S = 4109 d 1 v f = f z Z n F = 493 (contour) v f contour (-d 1 ) v f = F = 111 (centre point) N 10 G 54 G 90 G 00 X... Y... Z S 4109 T01 2) M04 Positioning the tool N 20 G 91 Incremental programming N 30 G 42 G 01 X 0 Y-5 F 493 (contour) [F 111] 4) (centre point) Moving sideways to the starting point N 40 G 02 X 0 Y 0 Z I 0 J Thread milling... 5) Repeat thread milling N 50 G 40 G 01 X 0 Y 5 Exit h : N 70 G 90 G 00 Z 2 Retracting tool to positioning level Notes: 1) The cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) The thread depth b must be divisible by the thread pitch P. 4) The feed values in brackets must be used for controllers which do not calculate the centre point feed themselves. 5) Repetitions N = Thread depth b / Pitch P (rounded up to the nearest integer). 16 General information without engagement

17 Programming instruction: Preparation: Process principle: None rilling, countersinking, thread milling (climb milling) Positioning rilling and countersinking Raise Run-in loop for thread milling Thread milling Run-out loop Returning to positioning level 1 P 1 /2 P 1 /3 P 1 /2 P Required specification values: P d1 le l E Size: M10-6H Material: GAl Si7 Thread diameter : mm Issue date: Pitch P: mm Cutting material: Solid carbide Core hole diameter 1 : mm Coating: TiCN Tool: BGF Article number: F191F01005 No. of teeth Z: 2 Tool diameter d 1 : mm (measured on the cutting part) Tool radius compensation k 1) : mm (0.01 x ) Tool radius to be programmed 2) : mm ( 1 /2 d 1 - k) rilling/countersink depth l E : mm Cutting speed v c : 250 m/min Feed (drilling, countersinking) f b : mm/u Feed (milling) f z : mm/tooth v c 1000 n = S = 9709 d 1 v b = f b n F = 2427 (drilling, countersinking) v f = f z Z n v f contour (-d 1 ) v f = F = 1942 (contour) N 10 G 54 G 90 G 00 X... Y... Z 2 S 9709 T01 2) M03 Positioning the tool F = 350 (centre point) N 20 G 91 G 01 Z F 2427 (drill, countersink) rilling and countersinking N 30 G 01 Z Raise N 40 G 41 Y F 971 (milling, contour) [F 175] 3) ( 1 /2 centre point) Moving sideways to the starting point N 50 G 03 X 0 Y Z I 0 J Run-in loop in arc N 60 G 03 X 0 Y 0 Z I 0 J F1942 [F 350] 3) (centre point) Thread milling N 70 G 03 X 0 Y Z I 0 J Run-out loop in arc N 80 G 00 G 40 X 0 Y Exit h : N 90 G 90 Z 2 Retracting tool to positioning level Notes: 1) The cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) The feed values in brackets must be used for controllers which do not calculate the centre point feed themselves. General information without engagement 17

18 Programming instruction: Preparation: Process principle: rilling of thread hole Countersinking, thread milling (conventional milling) Positioning Countersinking Raise Run-in loop for thread milling Thread milling Run-out loop Returning to positioning level 2 1 /3 P 1 /2 P 1 P 1 /2 P Required specification values: P 1 d1 Is I s Size: M10-6H Material: C45 Thread diameter : mm R m 600 N/mm2 Pitch P: mm Issue date: Core hole diameter 1 : mm Cutting material: Carbide Tool: SFSE 2x Coating: TiCN Article number: F222F01005 No. of teeth Z: 3 Tool diameter d 1 : mm (measured on the cutting part) Tool radius compensation k 1) : mm (0.01 x ) Tool radius to be programmed 2) : mm ( 1 /2 d 1 - k) Countersink depth l s : mm Cutting speed v c : 250 m/min Feed (countersinking) f s : mm/u Feed (milling) f z : mm/tooth v c 1000 n = S = 9709 d 1 v s = f s n F = 2913 (counter sinking) v f = f z Z n v f contour (-d 1 ) v f = F = 2622 (contour) N 10 G 54 G 90 G 00 X... Y... Z 2 S 9709 T01 2) M03 Positioning the tool F = 472 (centre point) N 20 G 91 Z Advancing tool to full thread depth N 30 G 01 Z-2 F 2913 (countersink) Countersinking N 40 G 00 Z Raise N 50 G 42 G01 X F 1311 (milling, contour) [F 236] 3) (milling, 1 /2 centre point) Moving sideways to the starting point N 60 G 02 X-9.25 Y Z I J 0 Run-in loop in arc N 70 G 02 X 0 Y 0 Z I 5 J F2622 [F 472] 3) (centre point) Thread milling N 80 G 02 X 9.25 Y Z I J 0 Run-out loop in arc N 90 G 40 G01 X-4.25 Exit h : N 100 G 90 G00 Z 2 Retracting tool to positioning level Notes: 1) The cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) The feed values in brackets must be used for controllers which do not calculate the centre point feed themselves. 18 General information without engagement

19 Programming instruction: Preparation: Process principle: rilling of thread hole, countersinking Thread milling (conventional milling) Positioning Moving sideways to the starting point Thread milling Run-out loop Returning to positioning level x P 1 /2 P Required specification values: 1 ø d1 b Size: M Material: 42CrMo4 Thread diameter : mm R m 1100 N/mm2 Pitch P: mm Issue date: Core hole diameter 1 : mm Cutting material: Solid carbide Tool: NES Coating: TiN Article number: F501AANAA No. of teeth Z: 3 Tool diameter d 1 : mm (measured on the cutting part) Tool radius compensation k 1) : mm (0.05 x P) Tool radius to be programmed 2) : mm ( 1 /2 d 1 - k) Thread depth b: mm Cutting speed v c : 250 m/min Feed (milling) f z : mm/tooth Number of turns 4) : 8 v c 1000 n = S = 3338 d 1 v f = f z Z n F = 1202 (contour) v f contour (-d 1 ) v f = F = 246 (centre point) N 10 G 54 G 90 G 00 X... Y... Z 2 S 3338 T01 2) M03 N 20 G 91 G 00 Z N 30 G 42 G 01 X F 1202 (contour) [F 246] 3) (centre point) Positioning the tool Moving sideways to the starting point N 40 G 02 X Y Z I J 0 Thread milling... 4) Repeat thread milling N 60 G 02 X Y Z I J 0 Run-out loop in arc N 70 G 01 G 40 X Exit h : N 80 G 90 G 00 Z 2 Retracting tool to positioning level Notes: 1) The cutter radius measured over the tooth crests of the threaded part must be reduced by the amount of the cutter radius compensation. This is necessary to achieve a depth of cut to the middle of the 6H/ISO2 nut tolerance. Please note, however, that this also depends on the radial deflection of the tool (tensile strength of the material, projecting length of the tool). 2) The cutter radius to be programmed is normally included in the tool memory. 3) The feed values in brackets must be used for controllers which do not calculate the centre point feed themselves. 4) Repetitions N = Thread depth b / Pitch P (rounded up to the nearest integer). General information without engagement 19

20 Ernst Reime Vertriebs GmbH Precision Tools Gugelhammer Weg Feucht near Nuremberg Phone: / Fax: / Web: noris@noris-reime.de