Sheet Rubber Products

Transcription

1 Sheet Rubber Products

2 Trelleborg Sheet Rubber Products Trelleborg are specialists in Polymer Technology and are one of the world s leading suppliers of high grade, quality RUBBER SHEETING. Our products are used world wide, in a range of applications throughout many market sectors. Because of our continued investment in state of the art production technology, Trelleborg customers can expect products of the highest level of quality and consistency. Trelleborg also provides you, our customer, with peace of mind, because you are dealing with a competent and reliable supplier. Trelleborg are able to supply all of your Sheet Rubber requirements. The products featured in this catalogue are sourced from our global production facilities and held in stock at our warehouses in Brisbane and Perth. Because of this, our Australian and New Zealand agents are able to supply immediate off shelf delivery for many of these items, in either cut form or full rolls. Should you need Sheet Rubber grade not listed in this catalogue, please contact your local representative to discuss your requirements. Our quality and manufacturing procedures are strictly in accordance with ISO ISO and Trelleborg s extensive R&D facilities are available to investigate new products and materials, to meet the needs of our customers. 2

3 Commercial Grade Sheet Rubber These grades are suitable for all general purpose rubber applications including Washers, Seals and Gasketing, Dust and Rock Curtains, Bowling Ditch Rubber, Conveyor Skirting and many other uses where a flexible material is required. Insertion Rubber - Cotton reinforced for tear resistance, all rolls are lengths. NATURAL RUBBER NEOPRENE RUBBER SIZES SPECIFICATION SIZES SPECIFICATION 1.5mm x 1 ply Hardness 60 +/-5 1.5mm x 1 ply Hardness 65 +/-5 3mm x 1 ply SG mm x 1ply SG mm x 2 ply Tensile 5 Tensile 5 4.5mm x 2 ply Elongation 300% 4.5mm x 1ply Elongation 300% 6mm x 2ply Tear Strength 12 6mm x 2ply Tear Strength 11 9mm x 2 ply Neoprene Rubber - All rolls are lengths. SIZES SPECIFICATION 1.5mm, 3mm, 4,5mm, 6mm, 9mm Hardness 65 +/-5 ASTM D2240 SG 1.45 Tensile 5 ASTM D412 Elongation 300% ASTM D412 Tear Strength 11 ASTM D624 Max Temp 95 C Skirting Rubber - All rolls are 1500mm wide x 30mtr lengths. SIZES SPECIFICATION Natural Soft FRAS Natural Soft FRAS 1.5mm 3mm Hardness +/ mm SG mm 6mm 6mm Tensile mm 9mm 9mm Elongation 350% 550 % 300% 12mm 12mm 12mm 16mm 19mm 19mm 19mm 25mm 25mm Slit Sizes of Natural are Available : 9mm x 100mm, 150mm, 200mm 12mm x 100mm, 150mm, 200mm, 250mm, 300mm 16mm x 100mm, 150mm, 200mm, 250mm, 300mm 19mm x 100mm, 150mm, 200mm, 250mm, 300mm 3

4 High Grade Natural Rubbers Natural Rubber is obtained from liquid Latex extracted from rubber trees. It has excellent mechanical properties including Tensile Strength, Elasticity, Abrasion and Tear Resistance. It is often used where Low Compression Set and High Resilience and Rebound properties are required. Natural Rubber has good resistance to acids, alkalis and salts but is not recommended for oil or hydrocarbon contact. Maximum continuous temperature 70 degrees C. Insertion Rubber ( R608 ) Polyester ply reinforced for high tear resistance mm x 1ply, 3mm x1ply, 3mm x 2ply 4.5mm x 2 ply, 6mm x 2 ply note: 3mm and 6mm available 1500mm wide White Faced Insertion ( R608/R661 ) 6mm x 4ply Cotton reinforced for tear resistance, White one side Black on the other Natural Roll Rubber ( R608 ) mm, 1.5mm, 2.4mm, 3mm 4.5mm, 6mm White Hygenic Rubber Rolls (R448 ) mm, 3mm, 6mm Meets requirements of FDA Pure Gum Rolls ( R399 ) mm, 6mm Natural Sponge Sheeting 0.5 N/A N/A N/A N/A 900mm x 1800mm sheets 3mm, 6mm, 9mm, 12mm 19mm, 25mm Blue, Sealed Face, 50 % density T Line 40 ( R394 ) mm, 3mm, 4.5mm, 6mm 9mm, 12mm, 19mm, 25mm High Abrasion and Tear Resistance Specific Gravity Hardness (shore A) Tensile Strength Mpa. Elongation at Break % Tear Strenght N/mm 4

5 Synthetic Rubbers The name Synthetic Rubbers covers a vast range of man made elastomers, each developed to take rubber into applications beyond its normal capability. Better heat, oil, chemical and ozone resistance can be achieved whilst still maintaining the general elastomeric properties of rubber Neoprene Roll Rubber ( C609 ) 0.8mm, 1.5mm, 3mm, 4.5mm, 6mm mm, 12mm, 19mm, 25mm For increased heat, oil and ozone resistance Specific Gravity Hardness (shore A) Tensile Strength Mpa. Elongation at Break % Tear Strenght N/mm Neoprene Insertion Rubber ( C801 ) polyester reinforced 1.5mm x 1ply, 3mm x 1 ply mm x 2 ply, 6mm x 2ply For increased heat, oil and ozone resistance Nitrile Roll Rubber ( B569 ) 1.5mm, 3mm, 4.5mm, 6mm, 9mm Excellent resistance to Petroleum based fluids Nitrile Insertion Rubber ( B569 ) polyester reinforced 1.5mm x 1ply, 3mm x 1 ply Excellent resistance to Petroleum based fluids White Nitrile Roll Rubber ( B571 ) 1.5mm, 3mm, 4.5mm, 6mm Resistant to oils and meets FDA requirements Butyl Roll Rubber (T641) 1.5mm, 3mm, 4.5mm, 6mm Excellent resistance to heat, acid and ozone Hypalon Roll Rubber ( H611 ) 1.5mm, 3mm, 6mm Excellent resistance to heat, acid and ozone EPDM Roll Rubber (E701) 1400mm wide x 10mtr 1mm, 1.5mm, 2mm, 3mm, 4mm mm, 5mm, 6mm, 9mm Excellent resistance to heat and UV 5

6 Synthetic Rubbers (cont.) EPDM Insertion Rubber (E701) polyester reinforced mm x 1ply, 3mm x 1 ply, 4.5 x 1 ply Excellent resistance to heat and UV Specific Gravity Hardness (shore A) Tensile Strength Mpa. Elongation at Break % Tear Strenght N/mm EPDM Potable Rubber (E645) 1.5mm, 3mm, 4.5mm, 6mm Excellent resistance to heat and UV Used for all Potable Water applications Meets AS/NZS 4020 EPDM Dust Cloth Rubber (E550) 1400mm wide x 20mtr mm, highly elastic and UV resistant for quarry and mine screen dust suppression systems EPDM Peroxide Cured Rubber (E653), 3mm Excellent resistance to heat and UV Higher temperature rated than standard EPDM Up to 140ºC working temperature Silicone Roll Rubber (S662) 1200mm wide, 1.5mm, 3mm, 6mm Available in red, white or translucent Excellent heat resistance up to 250 C All grades meet FDA requirements Silicone Sponge Rubber - White 1000mm wide, 1.5mm, 3mm, 6mm 0.3 N/A N/A Excellent heat resistance up to 250 C Viton A Roll Rubber (V733) 1200mm wide, 1.5mm, 3mm, 6mm Excellent heat resistance up to 300 C Superior resistance to most chemicals Viton B Roll (V744) - Green 1200mm wide, green 3mm. Improved heat aging properties and chemical resistance over Viton A Adhesives for bonding Viton also available 6

7 Mining Sheet Products Traditionally Trelleborg has been a name recognised in the mining industry for quality and extreme wear resistance. We are happy to say that this tradition continues with the extensive range of wear resistant sheet being now being stocked by Trelleborg in Australia. Until recently, however, the problem with using abrasion resistant rubbers was the required preparation of the sheets for bonding namely the need to buff rubber that by its nature was abrasion resistant. Trelleborg now offers a range of abrasion linings that include bonding layers for easy application with most standard contact adhesive systems available in today s market. Specific Gravity Hardness (shore A) Tensile Strength Mpa. Elongation at Break % Tear Strenght N/mm T Line 35 Special Yellow (R396) long rolls, 3mm, 6mm Superior abrasion resistance, 35 duro hardness for excellent flexibility T Line 43 Orange (R321) long rolls mm, 6mm, 9mm, 12mm Superior abrasion resistance for most lining applications dry or wet abrasion resistance T Line 50 Black Commissioning (R439) long rolls, 6mm General grade natural rubber with bonding layer for lining applications where high abrasion resistance is not required T Line 60 Black SAR (R650) long rolls mm, 6 mm, 9mm, 12mm, 19mm, 25mm Superior abrasion resistance, 62 duro hardness for excellent impact resistance. Best material for large impact, dry abrasion T Line 70 Heat Resistant (R750) long rolls, 6mm Superior heat resistance, 70 duro hardness

8 Trelleborg Queensland Rubber Sheet Rubber At Trelleborg s Brisbane factory we have the ability to produce quality sheet rubber to your specification. High grade Natural Rubber, Neoprene, Nitrile, Hypalon, Gum Sheet, EPDM, Butyl and Silicone sheet rubber can be produced to most Australian, British or International Standards. We also have the laboratory facilities to run basic mechanical testing and provide test reports and certificates of conformity. Current manufacturing capabilities in Brisbane are Smooth (Talc) finish Fabric finish both sides Maximum width 1150mm wide Thickness range 0.3mm 6.0 mm in roll form and up to 100mm thick in sheet form (tooling may be required) Most rubber types and hardness requirements Most basic colours available Cured or Uncured sheet The benefits of local production are the short lead times and the relatively low minimum order quantities. Please note however that all locally produced sheet is made to order and no local stock is held of these items. 8

9 Technical Information Properties of Rubber Compounds This table is provided as a general guide to the properties of compounds containing natural and synthetic rubbers. Most compounds used in the manufacture of sheet rubber contain about 60% by weight of rubber, the balance is made up of chemicals, each contributing something to the physical properties of the finished product, or as an aid in processing. The selection of these components is very much a matter of compromise since the full achievement of one property is usually at the expense of another. Common Name ASTM Designation Composition General Properties Natural NR Isoprene, natural Excellent physical properties including abrasion and low temperature resistance. Poor resistance to petroleum based fluids. Neoprene CR Chloroprene Good weather resistance. Flame retarding. Moderate resistance to petroleum based fluids. Good physical properties. Nitrile NBR Acrylonitrile butadiene Excellent resistance to petroleum based fluids. Moderate resistance to aromatics. Good physical properties. EPDM EPDM Ethylene-propylene- Excellent ozone, chemical and ageing characteristics. diene-terpolymer Poor resistance to petroleum based fluids. SBR SBR Styrene-butadiene Good physical properties including abrasion resistance Poor resistance to petroleum based fluids. Butyl IIR Isobutene-isoprene Very good weathering resistance. Low permeability to air. Good physical properties. Poor resistance to petroleum based fluids. Hypalon CSM Chloro-sulfonyl- Excellent ozone, weathering and acid resistance. polyethylene Good abrasion and heat resistance. Poor resistance to petroleum based fluids. Chlorobutyl CIIR Chloro-isobutene- Very good weathering resistance. Low permeability isoprene to air. Good physical properties. Poor resistance to petroleum based fluids. Silicone VMQ Silicone Rubber Excellent heat, ozone, weathering resistance. Good physical properties. Viton FKM Fluoro-elastomer Excellent chemical and heat resistance. Outstanding ozone, oxidation and weathering resistance. 9

10 Sheetings - Selection Criteria Select Table Application Natural/SBR Neoprene Nitrile EPDM Butyl Hypalon Silicone Vitone Petrol Poor Poor Good Poor Poor Poor Poor Excellent Lubricating Oils Poor Fair Good Poort Poor Fair Good Excellent Acid Fair Fair Good Excellent Excellent Excellent Fair Good Alkali Fair Fair Fair Good Excellent Excellent Fair Fair Hydrualic Phosphates Poor Poor Poor Good Good Fair Good Poor Fluid Silicates Poor Good Good Fair Fair Good Poor Good Abrasion Resistance Excellent Good Good Good Good Good Fair Good Tear Strength Good Good Good Fair Good Fair Poor Fair Impact Resistance Excellent Good Fair Good Good Good Fair Fair Resilience Excellent Good Good Good Fair Good Poor Fair Impermeable to Gases Fair Good Good Good Excellent Excellent Poor Excellent Compression Set Good Good Good Fair Fair Fair Good Good This is a general guide only. If in doubt please consult. Material Tolerances And Yields In today s competitive markets yields are of vital importance. With this above in mind we have a policy of stocking a wide range of thicknesses and roll widths to give our customers maximum choice with clear tolerance definitions. Temp ºC OPERATING TEMPERATURES Maximum/Minimum Continuous Viton 150 Silicone Natural Rubber Neoprene Nitrile EPDM Butyl Hypalon Thickness Tolerances Over Upto Tolerance +/- Roll Length Tolerances Length (mm) Tolerance +/- Roll Width Tolerances Length (mm) Tolerance +/- 0.5mm 2mm 0.2mm 1000mm 50mm 900mm 18mm 2mm 3mm 0.3mm 5000mm 250mm 1000mm 20mm 3mm 6mm 0.4mm 10000mm 500mm 1220mm 24mm 6mm 10mm 0.5mm 20000mm 1000mm 1300mm 26mm 10mm 15mm 0.8mm 1400mm 28mm 15mm 25mm 1.0mm 10

11 Trelleborg Sheet Products Manufacturing Capability Hardness Range - 30 to 90 degrees Shore A Various finishes - smooth both sides - smooth/ fabric impression - fabric impression both sides - matt impression or special design on one or both sides Thickness 0.2mm to 150mm Widths up to 2000mm Long lengths able to be produced Sheets available in rolls, strips, plates, tiles Variety of colours Many Rubber types - Natural, including Sponge, SBR, Neoprone, Nitrile, EPDM, Butyl, Hypalon, Silicone, Viton, Aflas, Epichlorohydrin, Vamac, FRAS Metallic Insertions include Steel, Brass, Stainless Steel Rubber to Metal Bonding Peroxide cured EPDM & Nitriles Pofiled Matting & Flooring Silicone - Platinum Cured - Fibre Glass Reinforced - Fire Rated - Adhesive Backed - Sponge Products Viton - A, B & F - Adhesive & Caulk - Sponge Products - White - Nomex Insertion Neoprene & Nitrile Diaphragm Rubber 11

12 Please Note: The information, figures, calculations, test values and data contained in this brochure - which we use to best advise our customers - correspond to current engineering standards. This data is the result of many years of tests and trials. As individual operating conditions influence the application of each sheet, the information in this brochure can only be used as a rough guideline. In the individual case it is the sole responsibility of the customer to evaluate requirements, in particular if specified properties are sufficient for use. Our qualified engineers are available to discuss difficult problems with you. As we cannot have any influence over how our products are used, they are used entirely at the users s own risk. We do of course guarantee the quality of our products according to general sales conditions, available on request. Subject to change and error. The mentioned properties are guiding values. Trelleborg Queensland Rubber Pty Ltd 515 Zillmere Rd., Zillmere, Queensland, Australia 4034 Phone +61 (7) Facsimile +61 (7) tqr.info@trelleborg.com Web: Trelleborg Western Australia 94b Harrison Road, Forrestfield W.A Phone: +61 (8) Facsimile: +61 (8) tqr.info@trelleborg.com Web: Creative /04

13 Trelleborg Rubber User s Guide PRODUCT CODE COMPOUND GAUGE RANGE (mm) HARDNESS SHORE A SG TEMPERATURE RANGE ( C ) TENSILE STRENGTH (Mpa) ELONGATION % ABRASION RESISTANCE OZONE / UV RESISTANCE OIL RESISTANCE ACID RESISTANCE MAIN APPLICATION Natural / Insertion Rubber NR R to good fair poor fair General Purpose Commercial Insertion NRIC to fair fair poor fair General Purpose White Hygienic WH R to good fair fair fair Food Grade Pure Gum PG R to excellent fair poor fair Soft, High Flexibility T Line 35SY TL35SY AR to excellent fair poor fair Soft, High Abrasion T Line 40 TL40 R to excellent poor fair fair Abrasion T Line 43 TL43 AR to excellent poor poor fair Abrasion T Line 60 TL60 AR to excellent good good good Abrasion Skirting Rubber NSI to good good fair fair Conveyor Systems Neoprene Rubber NEO C to fair good good fair Heat/ Oil / Ozone Commercial Neoprene NEOC to fair good good fair Heat/ Oil / Ozone Neoprene Insertion NEOI C to fair good good fair Heat/ Oil / Ozone Nitrile / Insertion Rubber NIT B to good fair excellent good Petrol and Oil White Nitrile WNIT B to good fair excellent good Food Grade Oil Potable Water EPDM EPDMP E to fair excellent poor good Potable Water EPDM / Insertion Rubber EPDM E to fair excellent poor good Heat / Ozone EPDM Dust Cloth EPDMDC E to good excellent poor good Screen Dust Cloth Peroxide Cured EPDM EPDMPC E to good excellent poor good High Temp / Acid Butyl Rubber BUTYL T to fair excellent poor very good Heat / Chemical Hypalon Rubber HYP H to fair excellent good excellent Heat / Acid / Chemical Viton A Rubber VITA V to fair excellent excellent excellent Solvent / Heat / Chemical Silicone Rubber SIL to good excellent good good High or Low Temp. Temp ºC OPERATING TEMPERATURES Maximum/Minimum Continuous Viton THICKNESS TOLERANCES Over Upto Tolerance +/- 0.5mm 2mm 0.2mm 150 Silicone 2mm 3mm 0.3mm Natural Rubber Neoprene Nitrile EPDM Butyl Hypalon Trelleborg Armwest 23 Quarimor Rd, Bibra Lake, Western Australia 6163 Phone +61 (8) Facsimile + 61 (8) info@armwest.com Website: Trelleborg Queensland Rubber Pty Ltd 515 Zillmere Rd., Zillmere, Queensland, Australia 4034 Phone +61 (7) Facsimile +61 (7) tqr.info@trelleborg.com Web: 3mm 6mm 0.4mm 6mm 10mm 0.5mm 10mm 15mm 0.8mm 15mm 25mm 1.0mm