Aluminum Filler Metals
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1 Aluminum Filler Metals Aluminum brazing and soldering filler metals are used to join materials within the aluminum family of alloys. These materials are available in wire, strip, powder, paste (both corrosive and non-corrosive formulations) and preformed rings and shapes. Lucas-Milhaupt also offers aluminum flux-cored wire and rings. Carbide Brazing Alloys Lucas-Milhaupt offers several products for brazing carbide and diamond cutting tools. These materials typically include nickel or manganese (or both) to facilitate wetting of the carbide and increase bond strength. Many of these alloys are also available in a Tri-metal form. These Trimet alloys consist of two layers of brazing filler metal clad onto a core of copper. This eases the stresses that arise due to the differences in thermal expansion between the carbide and base metal and is particularly important when joining carbides larger than one half inch.
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3 Copper Alloys These metals have excellent corrosion resistance and high electrical and thermal copper conductivity. Lucas-Milhaupt stocks many copper filler metals including oxygen-bearing, oxygen-free and specialty alloys in wire, strip, paste and powder form. Copper/Phosphorus Alloys Fos Flo alloys are Copper based filler metals that are self-fluxing on copper by virtue of their phosphorous content. Because of their self-fluxing nature, you save time and money by eliminating the steps necessary to flux a joint before brazing. However, copper alloys such as brass and bronze should be fluxed with Handy Flux or Sure Flo Brazing Flux to assure a sound braze joint. The level of phosphorous also changes the fluidity and ductility of the material. The greater the percentage of phosphorous in the filler metal the more fluid the material will be. While this alloy is widely used in the air conditioning and plumbing industries, it is not for use on ferrous or nickel based materials because the joint will become brittle and may fail.
4 Fos Flo alloys have many of the same characteristics of the Sil-Fos materials, except that they are free from silver, which significantly reduces the price of the material. Alloy forms available include wire, preforms and powder High Temperature Alloys These alloys are CU based filler metals with additions of nickel and/or manganese, and are ideally suited for the brazing of carbides, cast irons, steel and other ferrous alloys. This alloy is suited for brazing and heat treating combination operations.
5 Nickel Filler Metals Nickel based materials are used for the joining of stainless steel and Ni based heat resistant alloys. Nickel based alloys are suited for brazing and heat treating combination operations. Silver-Based Cadmium-Free Filler Metals These alloys are low-temperature, free-flowing filler metals for joining similar and dissimilar metals (i.e. copper to steel). They produce very strong, ductile joints and are safe because they are cadmium-free. Lucas-Milhaupt offers numerous material
6 compositions for general purpose and specialty applications. The Braze family of alloys is available in strip, wire, powder, paste, preforms as well as clad tri-metal products and flux-cored wire.
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10 Silver-Based Cadmium-Bearing Filler Metals Easy-Flo alloys are free-flowing filler metals that have been the standard in the industry for over 60 years. They are versatile, high-strength alloys that have the lowest melting point of all silver based brazing materials. These alloys have been used successfully on nearly all nickel, iron/steel and copper based alloys. The Easy Flo alloy group has varying percentages of Silver, Copper, Zinc and Cadmium. Easy- Flo alloys are available in strip, wire, powder, paste, preforms as well as clad trimetal products. NOTE: These alloys contain cadmium and cadmium fumes are toxic. As a result, these materials should only be used in well-ventilated areas. For additional information, consult your MSDS information or contact our Technical Services Department.
11 Silver/Copper/Phosphorus Alloys Sil-Fos alloys are Copper based filler metals that are self-fluxing on copper by virtue of their phosphorous content. Because of their self-fluxing nature, you save time and money by eliminating the steps necessary to flux a joint before brazing. However, copper alloys such as brass and bronze should be fluxed with Handy Flux or Sure Flo Brazing Flux to assure a sound braze joint. While this filler metal is widely used in the air conditioning and plumbing industries, it is not recommended for ferrous or nickel based materials because the joint will become brittle and may fail. The Sil-Fos Alloys vary in silver content from 18% to 2% and the percentage of silver and phosphorous does change the melt and flow characteristics of the filler metal. Sil-Fos alloys are available in wire & rod, powder & paste, preformed rings and shapes. Some Sil-Fos alloys are available in strip as well.
12 Soldering Alloys
13 Soft solders are filler metals that melt and flow below 800 F. They are typically available in solid wire or cored with a rosin or acid flux. Soldering alloys are available in tin, lead, silver, copper, antimony and other compositions and can be fabricated into wire, strip, paste, powder or preformed shapes.
14 VTG/High Purity Silver, Gold, Palladium These alloys are vacuum grade filler metals that have their compositions specifically controlled to fabricate joints exposed to high vacuum on electron devices. These alloys must be brazed in high purity atmosphere or vacuum. Premabraze alloys consist of only certified "pure" materials, this metal is vacuum melted and cast to insure cleanliness. Lucas-Milhaupt's pure metals are vacuum processed to ensure material cleanliness.conformance to specification is assured by chemical analysis and other performance requirements. Several grades of these materials are available, from 3 nines to 5 nines pure.
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