Finite Element Analysis of Workpiece Temperature during Surface Grinding of Inconel 718 Alloy
|
|
- Clare Tate
- 5 years ago
- Views:
Transcription
1 5 th International & 26 th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12 th 14 th, 2014, IIT Guwahati, Assam, India Finite Element Analysis of Workpiece Temperature during Surface Grinding of Inconel 718 Alloy Chahat Sharma 1, Sudarsan Ghosh 2, Prabal Talukdar 3 1 M.Tech student, Department of Mechanical Engineering, IIT Delhi, New Delhi, India sharmachahat20@gmail.com 2 Associate Professor, Department of Mechanical Engineering, IIT Delhi, New Delhi, India sudarsan.ghosh@gmail.com 3 Associate Professor, Department of Mechanical Engineering, IIT Delhi, New Delhi, India prabal@mech.iitd.ac.in Abstract This paper presents an approach for development of a three dimensional model to find out the temperature variation during grinding of Inconel 718 material. Model is developed using finite element analysis. Method of discretization is used to find out transient temperature variation. In this time step and sub step method is used for loading the movable heat source. Model is developed using FEM software ANSYS and then compared to the experimentally measured values using embedded thermocouple method. Keywords: Inconel 718, Temperature, Grinding, Finite element method 1. Introduction Grinding of aerospace materials such as Inconel 718 and Ti-6Al-4V is very difficult because of their poor thermal properties. These materials have low thermal conductivity which results in low rate of heat dissipation and consequently increases the workpiece temperature rapidly. This leads to the thermal damages in the form of workpiece burn, tensile residual stresses etc., Thermal damage to the Inconel workpiece during grinding is a major concern. By predicting the range of temperature and controlling the same appropriately during the grinding process, the thermal damages can be minimized. Using single step analytical models, temperature prediction during grinding cannot be done precisely. Hence extensive numerical solutions are required such as finite element method (FEM). In order to address the thermal issues related to grinding of Inconel 718, in this work a 3D thermal model has been developed and finite element analysis has been carried out to determine the temperature variation in grinding zone during surface grinding operation. This model is based on Jaeger analysis in grinding temperature distribution, in this analysis grinding wheel is assumed as heat source [1]. This heat is equally distributed over the workpiece surface. This heat source moves with the speed of workpiece along the surface. A commercial software ANSYS was used as a tool for the study. Rectangular distribution was taken for the heat flux entering into the grinding zone [3]. The material properties at different appropriate temperatures are also considered during implementation of this 3D model. 2. Thermal modelling of grinding 2D models give good analysis for simple workpiece geometries, in 2D model assumption is made that workpiece has an infinite width. But for thin plate this assumption does not applicable. For thin plate three dimensional thermal models is required for accurate analysis. 3D model also consider the convective cooling of side walls. This analysis is based on Jaeger s model [1], according to which heat source is considered as a physical quantity moving on the workpiece. Model is created by incrementally stepping the heat flux on the surface of workpiece elements. Size of elements is chosen on the basis of contact length
2 Finite Element Analysis of Workpiece Temperature during Surface Grinding of Inconel 718 Alloy 3. Finite Element Model 3.1. Geometric model In analysis of temperature distribution in grinding two factors mainly affect the distribution, heat flux distribution and shape of heat source zone. In this study rectangular heat source and plane heat source zone is considered. Heat source is moving along the surface of workpiece. Method of discretization is used in FEM analysis to study continuous grinding process. Time step and sub step methods is used in which a thin material layer is immediately separated from workpiece after each time step. Time step is time for which heat flux is stationary between successive time steps and can be found from the following relation Figure1- Schematic of Wheel-workpiece engagement Contact length can be calculated from the relation [2], lc=(a d s ) 1/2 Here d s is the diameter of grinding wheel and a is the depth of cut. The heat flux can be given by following relation, = Here is the percentage of heat flux entering into the workpiece, V s the wheel speed and, F t is the tangential force per unit area of the workpiece. Percentage of the heat flux entering the workpiece can be calculated by following relation, Time step = Accuracy of temperature distribution depends on time step. As time step decreases, accuracy of distribution increases. For this element size should be small but this will increase the simulation time for the process Workpiece meshing As temperature gradient is large on top surface of a ground specimen, so mesh size should be refined in top section to increase the accuracy and to reduce the simulation time Fig. 2 depicts the meshed workpiece. =1 Where U ch is the energy required for formation of chips, it is constant for a specific material in grinding, and U is the total specific grinding energy required for grinding, can be calculated from the relation, = Here V w is the work speed and, it is the speed of the moving heat source. Tangential force Ft per unit width can be calculated from the relation, = Here P t is the power per unit width of the workpiece, it is measured during the testing of the different grinding wheels. So heat flux can be calculated by these relations. Fig. 2- Meshed workpiece 3.3. Workpiece material properties Thermal properties like thermal conductivity and heat capacity greatly affect the temperature distribution in grinding. These properties change as temperature in grinding changes. However in past studies, the thermal properties of workpiece were taken either temperature independent or linearly variable to temperature. In this 420-2
3 5 th International & 26 th All India Guwahati, Assam, India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12 th 14 th, 2014, IIT study non-linear material properties are used to find more accurate simulation. Polynomial interpolation method is used to find out these material properties which show a good agreement to real values. Table 1-Thermal properties of Inconel 718 at different temperatures Temperature ( C) Conductivity (W/(m C)) Specific heat capacity (J/(kg C)) Experiment To verify the analytical and numerical model experiments has been conducted on Chevalier Model Smart-H1224 two axis CNC surface grinding machine with aluminium oxide wheel. Forces were measured with Kistler 9257B dynamometer. In these experiments 30 gauge K-type thermocouple is used to measure the temperature. Embedded thermocouple technique is used to measure the temperature. In this method thermocouple is fixed inside a blind hole. Thermocouplee is fixed with grinding surface using high temperaturee epoxy. During grinding, thermocouple junction is exposed and direct contact of grinding surface to thermocouple is achieved. This thermocouple is directly connected to the data acquisition device and this DAQ device is interfaced with National Instrument Lab view software to get temperature variation Boundary conditions The boundary in simulation changes as heat source moves on the surface of workpiece. Heat flux is loaded on the rectangular surface with each time step and moves to next rectangular surface in next time step. For current time step, the result of last time step is used as the initial condition. Coolant effect on upper surface and side surface is simulated by convective boundary condition. Bottom surface is considered as adiabatic surface as small amount of grinding fluid goes onto this surface and there is little heat going out from this surface. Initial temperature of workpiece is taken as 20 C 4. Simulation and result of transient temperature variation Based on the surface grinding condition as given in Table 2, simulation is done by ANSYS software. Basically there is three step involved to solve this problem. These steps are pre-processor, solution of linear equation and post-processoparameters given as inputs in the pre-processor step. step. All required Type of element is also selected in this step. In this model hexahedron element solid70 is selected. One pass of grinding process is completed in 0.5 sec. The whole process is divided into 50 steps of time. So each time step is of 0.01 sec. every time step is divided into 5 substeps to improve accuracy and precision in model. By loop iteration and loading step by step, 50 times, temperature distribution for workpiece is obtained. Fig. 3 -Schematic drawing of grinding temperature measurement 420-3
4 Finite Element Analysis of Workpiece Temperature during Surface Grinding of Inconel 718 Alloy Table 2- Different parameters and conditions in grinding parameters Data Workpiece material Inconel 718 Workpiece size mm 3 Grinding wheel speed (V s ) 28 m/s Workpiece speed (V w ) 8 m/min Grinding wheel dia. (d) 250 mm Depth of cut (a) 0.02 mm Base temperature (T ) 20 C Convection coefficient (h) 20 kj /m 2 s C Tangential force (F t) N/mm Heat flux (q) W/mm 2 6.Results Figure 4 represents three dimensional temperature distribution at time of 0.2 sec for depth of cut of 0.02 mm.average heat flux to the workpiece, q w, is W/mm 2. Maximum temperature location and isothermal can be easily observed from figure 4 (a). (a) (b) Fig 4- Temperature field developed when grinding Inconel 718 with grinding wheel at time t=0.2 sec for a depth of 0.02 mm. (a)top view (b) front view Figure 5 shows the variation of surface temperature with distance from the edge of workpiece. Different curves present the variation of temperature at different location of workpiece for different time steps. In fig. 5 variation is presented for different depth of cut of 0.02 mm and figure 6 represent variation for depth of cut of 0.05 mm. As seen from figure that nature of variation of temperature is almost same for both depth of cut, only difference between two curves is rise of maximum temperature in workpiece
5 5 th International & 26 th All India Guwahati, Assam, India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12 th 14 th, 2014, IIT Fig 5-Variation of surface temperature with distance when grinding Inconel 718 for a depth of cut of 0.02 mm Fig 6- experimental result for depth of cut of 0.02 mm energy imparted to ground surface and kinetic energy imparted to chips. In figure 7 variation of surface temperature with different depth of cut is shown. As seen from figure for Inconel 718 material when depth of cut changes from 0.02mm to 0.05 mm,maximum temperatue of surface changes from 780 C to 1050 C. It is because for large depth of cut large specific energy is required for cutting. Because as we increases depth of cut adhesive effect between workpiece material and wheel increases, Due to increase in depth of cut more work material particles will adhere to the wheel and thus lead to an increase in the frictional surface area. Due to this more energy is required for material removal. Fig 7-Variation of surface temperature with distance when grinding Inconel 718 for a depth of cut of 0.05 mm Figure 5 shows the temperature distribution obtained by the experiments for depth of cut of 0.02 mm. It is found from figure that temperature profile obtained with proposed model well matches the result obtained from experiments. The error between experiments and numerical temperature profile is may be likely caused by bead size of thermocouple which affects the temperature. Heat sink source may be other reason for difference in temperature profile which is neglected in numerical simulation, such as residual Fig 8- Variation of maximum surface temperature with depth of cut 420-5
6 Finite Element Analysis of Workpiece Temperature during Surface Grinding of Inconel 718 Alloy 7. Conclusion In this study super alloy Inconel 718 is chosen which has poor machinability. A 3 D Finite element method is employed to simulate grinding temperature. From the simulations and also keeping in mind the application of this material, the following conclusions can be drawn. 1. Three dimensional temperature variation and maximum temperature can be calculated with the help of this model when force or power is known. 2. HAZ zone of workpiece can be determined easily using temperature variation field. 3. The simulated results have been validated by experimental observations made through embedded thermocouple method. 4. Possible damage in workpiece due to large heat can be predicted easily without measuring temperature which is time taking and often expensive. 5. It is also can be seen from figure 4 that maximum temperature rise take place at back side of wheel, so more coolant should be applied in this region to reduce temperature. So reduction in temperature can be done in two ways, either reduce depth of cut or change the grinding parameters for Inconel 718 grinding. References- 1. Jaeger, J.C (1942), Moving heat sources of heat and the temperature at sliding contacts, Proceedings of the Royal Society of New South Wales, Vol. 76, pp Mao, C., Zhou, Z. X. (2003), Analysis and FEM simulation of temperature field in wet surface grinding, materials and manufacturing processes, Vol. 25, pp Mahdi, M., Zhang, L. (1995), The finite element thermal analysis of grinding processes by ADINA, Computers and Structures, Vol. 56, pp Paul, S., Chattopadhyay, A.B. (1995), A study of effects of cryo-cooling in grinding, International Journal of Machine Tools and Manufacture, Vol. 35, pp Mamalis, A.G., Kundra, J., Manolakos, D.E., Gyani, K., Markopoulos, A. (2003), Thermal modelling of surface grinding using implicit finite element techniques, International Journal of Advanced Manufacturing Technology, Vol. 219, pp Wang, L., Qin, Y., Liu, Z.C., Ge, P.Q., Gao, W. (2003), Computer simulation of a workpiece temperature field during the grinding process, Proceedings of theinstitution of Mechanical Engineers Part B:Journal of Engineering Manufacture, Vol. 217, pp Biermann, D., Schneider, M. (1997), Modeling and simulation of workpiece temperature in grinding by finite element analysis, Machining Science and Technology, Vol. 1, pp Aguiar, A., Monteiro, A., Natal, R., M.P. Lages (2005), Experimental and FEM study of the influence of the grinding stone one the temperature field during superficial grinding. 9. Jin, T., Stephenson, D.J. (1999), Three dimensional finite element simulation of transient heat transfer in high efficiency deep grinding, Annals of the CIRP, Vol. 53, pp Anderson, D., Warkentin, A., Bauer, R. (2008), Experimental validation of numerical thermal models for shallow and deep dry grinding, Journal of Materials Processing Technology, Vol. 204, pp Rowe, W.B. (2001), Thermal analysis of high efficiency deep grinding, International Journal of Machine Tools and Manufacture. 12. Malkin, S. (2004), Burning limit for surface and cylindrical grinding of steels, Annals CIRP 27(1), pp Guo, C., and Malkin, S. (1999), Energy partition and cooling during grinding, 3rd International Machining and Grinding Conference, Society of Manufacturing Engineers. 14. Shaw, M. C., and Vyas, A. (1994), Heat affected zones in grinding steel, Annals CIRP 43(1), pp Zhang, L., Mahdi, M. (2004), Applied mechanics in grinding IV. The mechanism of grinding induced phase transformation, International Journal of Machine Tools and Manufacture, Vol. 35, pp
Modelling And Study Of Chip Tool Interactions With High Velocity Air Jet As Cooling Media
IOSR Journal of Engineering (IOSRJEN) e-issn: 2250-3021, p-issn: 2278-8719 Vol. 3, Issue 9 (September. 2013), V1 PP 16-25 Modelling And Study Of Chip Tool Interactions With High Velocity Air Jet As Cooling
More informationStatistical Modeling of Pin Gauge Dimensions of Root of Gas Turbine Blade in Creep Feed Grinding Process
Engineering, 2010, 2, 635-640 doi:10.4236/eng.2010.28081 Published Online August 2010 (http://www.scirp.org/journal/eng). Statistical Modeling of Pin Gauge Dimensions of Root of Gas Turbine Blade in Creep
More informationOn the formation of a sticking layer on the bearing during thin section aluminium extrusion
Excerpt from the Proceedings of the COMSOL Conference 9 Milan On the formation of a sticking layer on the bearing during thin section aluminium extrusion X. Ma 1*, M.B. de Rooij and D.J.Schipper 3 1 Materials
More informationStudy on the thermal protection performance of superalloy honeycomb panels in high-speed thermal shock environments
THEORETICAL & APPLIED MECHANICS LETTERS 4, 021004 (2014) Study on the thermal protection performance of superalloy honeycomb panels in high-speed thermal shock environments Dafang Wu, 1, a) Anfeng Zhou,
More informationHeat Insulation Analysis of an Aluminium Honeycomb Sandwich Structure
RESEARCH ARTICLE OPEN ACCESS Heat Insulation Analysis of an Aluminium Honeycomb Sandwich Structure Pratap reddy.* *PG Scholar,. Abstract Heat-transfer has been performed on a sandwich thermal protection
More informationWeldability Analysis of 316 Stainless Steel and AA1100 Alloy Hollow Tubes using Rotational Friction Welding Process
ISSN (Online): 9-7064 Index Copernicus Value (0): 6.4 Impact Factor (05): 6.9 Weldability Analysis of 6 Stainless Steel and AA00 Alloy Hollow Tubes using Rotational Friction Welding Process Y. Lekhana,
More informationAvailable online at ScienceDirect
Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 71 ( 2014 ) 16 21 Experimental Study on Temperature Distribution of Concrete Filled Steel Tube Reinforced Concrete Square Short
More informationExperimental evaluation of machining parameters in machining of 7075 aluminium alloy with cryogenic liquid nitrogen coolant
IOP Conference Series: Materials Science and Engineering PAPER OPEN ACCESS Experimental evaluation of machining parameters in machining of 7075 aluminium alloy with cryogenic liquid nitrogen coolant To
More informationPerformance and Optimization of Annular Fins by Using Finite Element Analysis
Performance and Optimization of Annular Fins by Using Finite Element Analysis Kiran Bhadkariya Department of Mechanical Engineering, SISTec-E, Bhopal, Madhya Pradesh, India. Dr. Rohit Rajvaidya Department
More informationISSN: ISO 9001:2008 Certified International Journal of Engineering and Innovative Technology (IJEIT) Volume 3, Issue 7, January 2014
ISSN: 2277-3754 Finite Element Analysis of a Weld Assembly J. P. Singh 1, A. Agarwal 2 1(Mechanical Engineering Department, AIT, Rampur, U. P., India, jitenderpal2007@gmail.com) 2(Mechanical Engineering
More informationFINITE ELEMENTSIMULATION IN ORTHOGONAL MACHINING OF INCONEL 718 ALLOY
FINITE ELEMENTSIMULATION IN ORTHOGONAL MACHINING OF INCONEL 718 ALLOY P.DEEPAGANESH. ME CAD/CAM, Shanmuganathan Engineering College, Pudukottai. ABSTRACT Knowing the stringent operating conditions to which
More informationModeling Component Assembly of a Bearing Using Abaqus
Modeling Component Assembly of a Bearing Using Abaqus Bisen Lin, Ph.D., P.E. and Michael W. Guillot, Ph.D., P.E. Stress Engineering Services, Inc. Abstract: Assembly process of a bearing considered in
More informationEFFECT OF EXTRUSION PARAMETERS AND DIE GEOMETRY ON THE PRODUCED BILLET QUALITY USING FINITE ELEMENT METHOD
EFFECT OF EXTRUSION PARAMETERS AND DIE GEOMETRY ON THE PRODUCED BILLET QUALITY USING FINITE ELEMENT METHOD A.Ε. Lontos 1, F.A. Soukatzidis 2, D.A. Demosthenous 1, A.K. Baldoukas 2 1. Mechanical Engineering
More informationRESEARCH ARTICLE. Copyright 2011 American Scientific Publishers All rights reserved Printed in the United States of America
Copyright 2011 American Scientific Publishers All rights reserved Printed in the United States of America Computational Study of the High Temperature Heat Transfer Coefficient for Different Cutting Fluids
More informationMELT POOL GEOMETRY SIMULATIONS FOR POWDER-BASED ELECTRON BEAM ADDITIVE MANUFACTURING. Bo Cheng and Kevin Chou
MELT POOL GEOMETRY SIMULATIONS FOR POWDER-BASED ELECTRON BEAM ADDITIVE MANUFACTURING Bo Cheng and Kevin Chou Mechanical Engineering Department The University of Alabama Tuscaloosa, AL 35487 Accepted August
More informationInternational Journal of Scientific & Engineering Research, Volume 5, Issue 7, July ISSN
International Journal of Scientific & Engineering Research, Volume 5, Issue 7, July-2014 608 Modeling heat flow across fuel-fired crucible furnace using ADINA 1 Atanda, P. O., 1 Olorunniwo, O. E., 1 Abioye,
More informationStudy of water falling film over horizontal drop shaped and inverted drop shaped tubes
Study of water falling film over horizontal drop shaped and inverted drop shaped tubes Vipul Kumar Sharma, Nirmal Kant Singh 2 Dept. of Mechanical Engineering, GLBITM, Greater Noida, U.P, 236, India 2
More informationGreen Cutting using Supersonic Air Jets as Coolant and Lubricant during Turning
Green Cutting using Supersonic Air Jets as Coolant and Lubricant during Turning Andrea Bareggi (bareggia@tcd.ie), Prof. Andrew Torrance, Garret O Donnell Mechanical & Manufacturing Engineering, Trinity
More informationObjective and Methodology
CCC ANNUAL REPORT UIUC, August 12, 2010 Modeling Steel Slab Heat Transfer During Scarfing Processing Xiaoxu Zhou Brian G. Thomas Department of Mechanical Science and Engineering University of Illinois
More information3D finite element modeling of thin-wall machining of aluminum 7075-T6 alloy
5 th International & 26 th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12 th 14 th, 2014, IIT Guwahati, Assam, India 3D finite element modeling of thin-wall
More information* Abstract
5 th International & 26 th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12 th 14 th, 2014, IIT Guwahati, Assam, India Parametric Analysis of Electrochemical
More informationFinite Element Simulation of Nd:YAG laser lap welding of AISI 304 Stainless steel sheets
Finite Element Simulation of Nd:YAG laser lap welding of AISI 304 Stainless steel sheets N. SIVA SHANMUGAM 1*, G. BUVANASHEKARAN 2 AND K. SANKARANARAYANASAMY 1 1 Department of Mechanical Engineering, National
More informationQuenching steels with gas jet arrays
Quenching steels with gas jet arrays PAUL F STRATTON ANDREW P RICHARDSON BOC Rother Valley Way, Holbrook, Sheffield UNITED KINGDOM Paul.stratton@boc.com http://www.catweb.boc.com Abstract: - Single components
More informationDevelopment of High-Performance Vitrified Grinding Wheels using Ultrafine-Crystalline cbn Abrasive Grains
Development of High-Performance Vitrified Grinding Wheels using Ultrafine-Crystalline cbn Abrasive Grains Yoshio ICHIDA 1, Masakazu FUJIMOTO 1, Yuichiro INOUE 1 and Keisuke MATSUI 1 1 Graduate School of
More informationSimulation of finite volume of hot forging process of industrial gear
2012 International Conference on Networks and Information (ICNI 2012) IPCSIT vol. 57 (2012) (2012) IACSIT Press, Singapore DOI: 10.7763/IPCSIT.2012.V57.21 Simulation of finite volume of hot forging process
More informationSimulation of Melting Process of a Phase Change Material (PCM) using ANSYS (Fluent)
Simulation of Melting Process of a Phase Change Material (PCM) using ANSYS (Fluent) Vikas 1, Ankit Yadav 2, S.K. Soni 3 1M.Tech. Scholar, PEC University of Technology, Chandigarh, India 2Assistant Professor,
More informationCFD ANALYSIS OF CONVECTIVE FLOW IN A SOLAR DOMESTIC HOT WATER STORAGE TANK
International Journal of Scientific & Engineering Research Volume 4, Issue 1, January-2013 1 CFD ANALYSIS OF CONVECTIVE FLOW IN A SOLAR DOMESTIC HOT WATER STORAGE TANK Mr. Mainak Bhaumik M.E. (Thermal
More informationCFD ANALYSIS OF MINI CHANNEL HEAT EXCHANGER USING WATER AS A WORKING FLUID
CFD ANALYSIS OF MINI CHANNEL HEAT EXCHANGER USING WATER AS A WORKING FLUID Bhavesh K. Patel 1, Ravi S. Engineer 2, Mehulkumar H. Tandel 3 1 Assistant Professor, Mechanical Engineering, Government Engineering
More informationFinite element analysis of residual stress in the welded zone of a high strength steel
Bull. Mater. Sci., Vol. 27, No. 2, April 2004, pp. 127 132. Indian Academy of Sciences. Finite element analysis of residual stress in the welded zone of a high strength steel LI YAJIANG*, WANG JUAN, CHEN
More informationFinite Element Simulation of Thermal Field in Double Wire Welding
Journal of Materials Science and Chemical Engineering, 2016, 4, 10-21 http://www.scirp.org/journal/msce ISSN Online: 2327-6053 ISSN Print: 2327-6045 Finite Element Simulation of Thermal Field in Double
More informationGRAIN GROWTH MODELING FOR ADDITIVE MANUFACTURING OF NICKEL BASED SUPERALLOYS
Proceedings of the 6th International Conference on Recrystallization and Grain Growth (ReX&GG 016) Edited by: Elizabeth A. Holm, Susan Farjami, Priyadarshan Manohar, Gregory S. Rohrer, Anthony D. Rollett,
More informationExperimental Research on the Heat Transfer and Flow Performance of a Composite Heat Sink
Experimental Research on the Heat Transfer and Flow Performance of a Composite Heat Sink Yu Xiaoling, Wang Qianlong, Feng Quanke School of Energy and Power Engineering, Xi an Jiaotong University, Xi an
More informationINTEGRATED FINITE ELEMENT ENVIRONMENT FOR COMPOSITE PROCESS SIMULATION
INTEGRATED FINITE ELEMENT ENVIRONMENT FOR COMPOSITE PROCESS SIMULATION Tomasz Garstka, Garry Cole, David Irving, Paul Lyons Finite Element Analysis Limited, Forge House, 66 High Street, Kingston upon Thames,
More informationEffect of Grinding Process Parameters on Surface Area Roughness of Glass fibre Reinforced Composite Laminate under Dry and Coolant Environment
Effect of Grinding Process Parameters on Surface Area Roughness of Glass fibre Reinforced Composite Laminate under Dry and Coolant Environment P. Chockalingam #1, Kok Chee Kuang #2 # Faculty of Engineering
More information4.4 Single Load Path Structure
4.4 Single Load Path Structure For a single load path structure, the only means to protect the safety is to prevent the damage growth from degrading the strength of the structure to less than the design
More informationComputation and analysis of temperature distribution in the crosssection
Computation and analysis of temperature distribution in the crosssection of the weld Vee John Inge Asperheim, Bjørnar Grande, Leif Markegård, ELVA Induksjon a.s James E. Buser, ELVA Induction inc. Patrick
More informationBatch Annealing Model for Cold Rolled Coils and Its Application
China Steel Technical Report, No. 28, pp.13-20, (2015) Chun-Jen Fang and Li-Wen Wu 13 Batch Annealing Model for Cold Rolled Coils and Its Application CHUN-JEN FANG and LI-WEN WU New Materials Research
More informationInternational Journal of Mechanical Engineering and Applications
International Journal of Mechanical Engineering and Applications 2016; 4(3): 109-114 http://www.sciencepublishinggroup.com/j/ijmea doi: 10.11648/j.ijmea.20160403.12 ISSN: 2330-023X (Print); ISSN: 2330-0248
More informationStudy of Roll Forming Bending in Different Temperature
International Journal of Materials Science and Applications 2016; 5(3): 129-135 http://www.sciencepublishinggroup.com/j/ijmsa doi: 10.11648/j.ijmsa.20160503.13 ISSN: 2327-2635 (Print); ISSN: 2327-2643
More informationThe Influence of Friction Conditions on Formability of DC01 Steels by ISF
IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-issn: 2278-1684,p-ISSN: 2320-334X, Volume 12, Issue 3 Ver. I (May. - Jun. 2015), PP 134-138 www.iosrjournals.org The Influence of Friction
More informationHeat Transfer Simulation of Impinging Jet with Finned Heat Sink
Heat Transfer Simulation of Impinging Jet with Finned Heat Sink Shivakumar H 1, Krishnamurthy K N 2, Akashdeep B.N 3 Department of Thermal power Engineering, M.Tech student 1, Assistant professor 2, VTU
More informationStress calculation at tube-to-tubesheet joint using spring model and its comparison with beam model
IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-issn: 2278-1684,p-ISSN: 2320-334X, Volume 12, Issue 4 Ver. VI (Jul. - Aug. 2015), PP 27-32 www.iosrjournals.org Stress calculation at tube-to-tubesheet
More informationModeling of Residual Stresses in a Butt-welded Joint with Experimental Validation
Modeling of Residual Stresses in a Butt-welded Joint with Experimental Validation Vivek Srivastava* and AG Rao Naval Materials Research Laboratory (NMRL), Defence Research and Development Organization
More informationAN ANALYSIS OF POROUS MEDIA HEAT SINKS FOR NATURAL CONVECTION COOLED MICROELECTRONIC SYSTEMS. Eric R. Savery
AN ANALYSIS OF POROUS MEDIA HEAT SINKS FOR NATURAL CONVECTION COOLED MICROELECTRONIC SYSTEMS. by Eric R. Savery Engineering Project submitted in partial fulfillment of the requirements for the degree of
More informationHT A COMPUTATIONAL MODEL OF A PHASE CHANGE MATERIAL HEAT EXCHANGER IN A VAPOR COMPRESSION SYSTEM WITH A LARGE PULSED HEAT LOAD
Proceedings of the ASME 2012 Summer Heat Transfer Conference HT2012 July 8-12, 2012, Rio Grande, Puerto Rico HT2012-58284 A COMPUTATIONAL MODEL OF A PHASE CHANGE MATERIAL HEAT EXCHANGER IN A VAPOR COMPRESSION
More informationFINITE ELEMENT ANALYSIS OF PROGRESSIVE DIE
FINITE ELEMENT ANALYSIS OF PROGRESSIVE DIE 1 Vrushabh Mahaveer Ghosarwade, 2 Chandradharappa 1 PG student, Department of mechanical engineering, UBDTCE, Davangere, KARNATAKA, INDIA. 2 Professor, Department
More informationHeat Transfer in Laser Tumor Excision
BEE 453: COMPUTER AIDED ENGINEERING Professor Ashim K. Datta May 7, 2004 Heat Transfer in Laser Tumor Excision Submitted by Alan Chen, Edwin Cheung, Steven Lee, John Picuri, Tsung Li Shih Contents Executive
More informationCutting Temperature and Laser Beam Temperature Effects on Cutting Tool Deformation in Laser-assisted Machining
Cutting Temperature and Laser Beam Temperature Effects on Cutting Tool Deformation in Laser-assisted Machining J. W. Jung, C. M. Lee Abstract Laser-assisted machining uses primarily laser power to heat
More informationGirder-End Cracking in Prestressed I-Girders
Girder-End Cracking in Prestressed I-Girders T. Patrick Earney Department of Civil and Environmental Engineering, University of Missouri Columbia, Columbia, MO, USA 65211 1. Introduction There has been
More informationThe formation of oscillation marks in continuous casting of steel
The formation of oscillation marks in continuous casting of steel 1 Introduction Continuous casting is a method of producing an infinite solid strand from liquid metal by continuously solidifying it as
More informationPrecise Prediction of Workpiece Distortion during Laser Beam Welding. Komkamol Chongbunwatana
Precise Prediction of Workpiece Distortion during Laser Beam Welding Komkamol Chongbunwatana MZH Gebäude, Universität Bremen, 14 July 2009 Outline Laser Welding Process Overview Objective Simulation Model
More informationPerformance Analysis for Natural Draught Cooling Tower & Chimney through Numerical Simulation
Performance Analysis for Natural Draught Cooling Tower & Chimney through Numerical Simulation Kanteyya A 1, Kiran Kumar Rokhade 2 Assistant Professor, Department of Mechanical Engineering, HKESSLN College
More informationTHERMAL ANALYSIS OF WELDING ON ALUMINUM PLATES
Journal of Marine Science and Technology, Vol. 11, No. 4, pp. 213-220 (2003) 213 THERMAL ANALYSIS OF WELDING ON ALUMINUM PLATES Rong-Hua Yeh*, Shih-Pin Liaw**, Hong-Bin Yu*** Key words: weld, gas tungsten
More informationA NOVEL TECHNIQUE FOR EXTRACTION OF GEOTHERMAL ENERGY FROM ABANDONED OIL WELLS
A NOVEL TECHNIQUE FOR EXTRACTION OF GEOTHERMAL ENERGY FROM ABANDONED OIL WELLS Seyed Ali Ghoreishi-Madiseh McGill University 3450 University St., Room 125 Montreal, QC, Canada H3A2A7 e-mail: seyed.ghoreishimadiseh
More informationAbstract. Nomenclature. A Porosity function for momentum equations L Latent heat of melting (J/Kg) c Specific heat (J/kg-K) s Liquid fraction
Enthalpy Porosity Method for CFD Simulation of Natural Convection Phenomenon for Phase Change Problems in the Molten Pool and its Importance during Melting of Solids Abstract Priyanshu Goyal, Anu Dutta,
More informationSurface integrity in finishing turning of Inconel 718
Surface integrity in finishing turning of Inconel 718 J. Díaz, A. Díaz-Álvarez, X. Soldani, J.L. Cantero, H. Miguélez (1) Department of Mechanical Engineering, Universidad Carlos III de Madrid, Avda. Universidad
More informationTHERMAL ANALYSIS OF A GAS TURBINE BLADE
THERMAL ANALYSIS OF A GAS TURBINE BLADE N.VINAY KUMAR 1, P.RAJU 2 AND P.SRINIVASULU 3 1 M.tech (te) student Department of mechanical engineering, vaagdevi college of engineering Boolikunta, warangal,telangana,
More informationTesting and analysis of masonry arches subjected to impact loads
Testing and analysis of masonry arches subjected to impact loads Paulo B. Lourenço, Tibebu Hunegn and Pedro Medeiros Department of Civil Engineering, ISISE, University of Minho, Guimarães, Portugal Nuno
More informationHeat transfer analysis of hybrid stainless-carbon steel beam-column joints
Heat transfer analysis of hybrid stainless-carbon steel beam-column joints Ali Razzazzadeh 1), *Zhong Tao 2) and Tian-Yi Song 3) 1), 2), 3) Institute for Infrastructure Engineering, University of Western
More informationTheoretical study on Cold Open Die Forging Process Optimization for Multipass Workability
Theoretical study on Cold Open Die Forging Process Optimization for Multipass Workability Ajitkumar Gaikwad 1-a, Shreyas Kirwai 1, Provat Koley 2, Dr. G. Balachandran 3 and Dr. Rajkumar Singh 1 1 Kalyani
More informationTechnical Specifications
Technical Specifications Dimafix is a smart adhesive that varies its adherence properties according to the temperature, in the range usually used for 3D printing. Figure 1 shows how Dimafix increases adherence
More informationSimulation of Plasma Transferred ARC (PTA) Hardfaced on Structural Steel with Titanium Carbide
Computers & Applied Sciences (JEC&AS) ISSN No: 319 5606 Volume, No.4, April 013 Simulation of Plasma Transferred ARC (PTA) Hardfaced on Structural Steel with Titanium Carbide S.Balamurugan, Assistant Professor,
More informationBALKANTRIB O5 5 th INTERNATIONAL CONFERENCE ON TRIBOLOGY JUNE Kragujevac, Serbia and Montenegro
BALKANTRIB O5 5 th INTERNATIONAL CONFERENCE ON TRIBOLOGY JUNE.15-18. 2005 Kragujevac, Serbia and Montenegro WEAR DEVELOPMENT ON CEMENTED CARBIDE INSERTS, COATED WITH VARIABLE FILM THICKNESS IN THE CUTTING
More informationParametric Analysis of CNC EDM on OHNS Tool Steel
5 th International & 26 th All India Manufacturing Technology, Design and Research Conference (AIMTDR 214) December 12 th 14 th, 214, IIT Guwahati, Assam, India Parametric Analysis of CNC EDM on OHNS Tool
More informationNUMERICAL SIMULATION OF FRICTION STIR BUTT WELDING PROCESSES FOR AZ91 MAGNESIUM ALLOY
NUMERICAL SIMULATION OF FRICTION STIR BUTT WELDING PROCESSES FOR AZ91 MAGNESIUM ALLOY K. Senthil Kumar 1, M. Sivasangari 2, V. Rubesh Raj 3, L. Nirmal Raj 4 1 Assistant Professor, MAR College of Engg &
More informationInvestigation of Solidification Affecting Parameters of Sand Casting using ANOVA
IJSTE - International Journal of Science Technology & Engineering Volume 1 Issue 12 June 2015 ISSN (online): 2349-784X Investigation of Solidification Affecting Parameters of Sand Casting using ANOVA Y.V.
More informationLiquid-Solid Phase Change Modeling Using Fluent. Anirudh and Joseph Lam 2002 Fluent Users Group Meeting
Liquid-Solid Phase Change Modeling Using Fluent Anirudh and Joseph Lam 2002 Fluent Users Group Meeting Solidification Model FLUENT can be used to solve fluid flow problems involving both solidification
More informationCharacterization of Mechanical Properties of SiC/Ti-6Al-4V Metal Matrix Composite (MMC) Using Finite Element Method
American Journal of Materials Science 2015, 5(3C): 7-11 DOI: 10.5923/c.materials.201502.02 Characterization of Mechanical Properties of SiC/Ti-6Al-4V Metal Matrix Composite (MMC) Using Finite Element Method
More informationMACHINES DESIGN SSC-JE STAFF SELECTION COMMISSION MECHANICAL ENGINEERING STUDY MATERIAL MACHINES DESIGN
1 SSC-JE STAFF SELECTION COMMISSION MECHANICAL ENGINEERING STUDY MATERIAL C O N T E N T 2 1. MACHINE DESIGN 03-21 2. FLEXIBLE MECHANICAL ELEMENTS. 22-34 3. JOURNAL BEARINGS... 35-65 4. CLUTCH AND BRAKES.
More informationUniversity of Huddersfield Repository
University of Huddersfield Repository Radhi, H.E. and Barrans, Simon Finite Element Analysis of Effect of Weld Toe Radius and Plate Thickness on Fatigue Life of Butt Welded Joint Original Citation Radhi,
More informationINDEX. forging Axisymmetric isothermal forging, cabbaging, compression of cylinders,
INDEX Accuracy of simulation, 333 Air bending, 21, 141-147 Air rounding, 21 ALPID program, 136 Analysis in metal forming, 26-52 closed-die forging, 34, 35-36, 37 cold extrusion, 39-41 cold forging, 39-41
More informationBearing and Delamination Failure Analysis of Pin Loaded Composite Laminates
Volume 6, No. 2, February 217 1 Bearing and Delamination Failure Analysis of Pin Loaded Composite Laminates V. Dinesh Babu, Professor, Nehru Institute of Engineering and Technology, Coimbatore T. Sivagangai,
More informationImpact of cutting fluids on surface topography and integrity in flat grinding
Impact of cutting fluids on surface topography and integrity in flat grinding Ferdinando Salvatore, Hedi Hamdi To cite this version: Ferdinando Salvatore, Hedi Hamdi. Impact of cutting fluids on surface
More informationExample 8 - Hopkinson Bar
Example 8 - Hopkinson Bar Summary Precise data for high strain rate materials is necessary to enable the accurate modeling of high-speed impacts. The high strain rate characterization of materials is usually
More informationEffects of strain rate in laser forming
Effects of strain rate in laser forming Wenchuan Li and Y. Lawrence Yao Department of Mechanical Engineering, Columbia University New York, New York 127, USA Abstract Experimental investigation and numerical
More informationA MODEL FOR RESIDUAL STRESS AND PART WARPAGE PREDICTION IN MATERIAL EXTRUSION WITH APPLICATION TO POLYPROPYLENE. Atlanta, GA 30332
Solid Freeform Fabrication 2016: Proceedings of the 26th 27th Annual International Solid Freeform Fabrication Symposium An Additive Manufacturing Conference A MODEL FOR RESIDUAL STRESS AND PART WARPAGE
More informationPREDICTIVE MODELING OF NEAR DRY MACHINING: MECHANICAL PERFORMANCE AND ENVIRONMENTAL IMPACT
PREDICTIVE MODELING OF NEAR DRY MACHINING: MECHANICAL PERFORMANCE AND ENVIRONMENTAL IMPACT A Dissertation Presented to The Academic Faculty by Kuan-Ming Li In Partial Fulfillment of the Requirements for
More informationSTUDY ON FLEXURAL BEHAVIOR OF COLD FORMED C-SECTION PURLIN WITH DIFFERENT OPENING SHAPES
STUDY ON FLEXURAL BEHAVIOR OF COLD FORMED C-SECTION PURLIN WITH DIFFERENT OPENING SHAPES Kaluram T. Jadhav 1, Pramod V. Kharmale 2 1 PG Student, 2 Assistant Professor 1,2 Department of Civil Engineering,
More informationPERFORMANCE ANALYSIS OF NATURAL DRAFT WET COOLING TOWER AT OPTIMIZED INJECTION HEIGHT
PERFORMANCE ANALYSIS OF NATURAL DRAFT WET COOLING TOWER AT OPTIMIZED INJECTION HEIGHT 1 ALOK SINGH, 2 SANJAY SONI, 3 R. S. RANA 1 Assistant Professor, 2 Associate Professor, 3 Mechanical Engineering Department
More informationEffect of Sheet Thickness and Type of Alloys on the Springback Phenomenon for Cylindrical Die
AMERICAN JOURNAL OF SCIENTIFIC AND INDUSTRIAL RESEARCH 01, Science Huβ, http://www.scihub.org/ajsir ISSN: 153-69X, doi:10.551/ajsir.01.3.6.80.86 Effect of Sheet Thickness and Type of Alloys on the Springback
More informationFinite Element Analysis of Perforated Steel Plate during Compression
Finite Element Analysis of Perforated Steel Plate during Compression Vinod Chauhan Department of Mechanical Engineering Kurukshetra Institute of Technology & Management, Kurukshetra (HR) Deepak Department
More informationIJESRT. Scientific Journal Impact Factor: (ISRA), Impact Factor: 2.114
IJESRT INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES & RESEARCH TECHNOLOGY IC ENGINE WET LINERS THERMAL ANALYSIS Dineshkumar S *, Sriprashanth.V Assistant Professor,Department of Mechanical engineering,
More informationA Review of Suitability for PWHT Exemption Requirements in the Aspect of Residual Stresses and Microstructures
Transactions, SMiRT-23 Division IX, Paper ID 612 (inc. assigned division number from I to X) A Review of Suitability for PWHT Exemption Requirements in the Aspect of Residual Stresses and Microstructures
More informationValidation of VrHeatTreat Software for Heat Treatment and Carburization
Validation of VrHeatTreat Software for Heat Treatment and Carburization John Goldak a, Jianguo Zhou a, Stanislav Tchernov a, Dan Downey a, a Goldak Technologies Inc, Ottawa, Canada December 12, 2007 1
More informationFEA and Experimental Studies of Adaptive Composite Materials with SMA Wires
FEA and Experimental Studies of Adaptive Composite Materials with SMA Wires K.Kanas, C.Lekakou and N.Vrellos Abstract This study comprises finite element simulations and experimental studies of the shape
More informationE APPENDIX. The following problems are intended for solution using finite element. Problems for Computer Solution E.1 CHAPTER 3
E APPENDIX Problems for Computer Solution The following problems are intended for solution using finite element analysis software. In general, the problems associated with Chapters 3, 4, and 9 can be solved
More informationTheory Comparison between Propane and Methane Combustion inside the Furnace
International Journal of Current Engineering and Technology E-ISSN 2277 4106, P-ISSN 2347 5161 2015 INPRESSCO, All Rights Reserved Available at http://inpressco.com/category/ijcet Research Article Theory
More informationFinite Element Simulation of the Process of Aluminum. Alloy Resistance Spot Welding
Finite Element Simulation of the Process of Aluminum Alloy Resistance Spot Welding Li Baoqing, Shan Ping, Lian Jinrui, Hu Shengsun, Cheng Fangjie Tianjin University, Tianjin, P.R.C Abstract In this paper,
More informationScienceDirect. Deep drawing of cylindrical cup using incremental electromagnetic assisted stamping with radial magnetic pressure
Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 81 (2014 ) 813 818 11th International Conference on Technology of Plasticity, ICTP 2014, 19-24 October 2014, Nagoya Congress
More informationTool wear Mechanism. 1.Abrasive wear. 1.Abrasive wear cont. 1/4/2013
Tool wear Mechanism 2 Major wear mechanisms 1. Abrasive wear 2. Adhesion wear 3. Diusion 4. Oxidation 5. Fatigue 6. Chemical decomposing 1 1.Abrasive wear 1.Abrasive wear cont. 3 4 Soter material sliding
More informationAvailable online at ScienceDirect. Procedia CIRP 31 (2015 ) th CIRP Conference on Modelling of Machining Operations
Available online at www.sciencedirect.com ScienceDirect Procedia CIRP 31 (2015 ) 24 28 15th CIRP Conference on Modelling of Machining Operations Springback in metal cutting with high cutting speeds N.
More informationEFFECT OF HIGH-PRESSURE COOLANT JET ON GRINDING TEMPERATURE, CHIP AND SURFACE ROUGHNESS IN GRINDING AISI-1040 STEEL
EFFECT OF HIGH-PRESSURE COOLANT JET ON GRINDING TEMPERATURE, CHIP AND SURFACE ROUGHNESS IN GRINDING AISI-1040 STEEL N. R. Dhar 1, A.T. Siddiqui 1 and M. H. Rashid 1 1 Department of Industrial Production
More informationAnalysis of Cutting Forces in High Speed Turning of Inconel 718 by using Ceramic Tools
International Conference on Multidisciplinary Research & Practice P a g e 17 Analysis of Cutting Forces in High Speed Turning of Inconel 718 by using Ceramic Tools Ganesh. S. Sonawane 1 1 PG Student, Mechanical
More informationDerivation of Global Parametric Performance of Mixed Flow Hydraulic Turbine Using CFD. Ruchi Khare, Vishnu Prasad and Sushil Kumar
Derivation of Global Parametric Performance of Mixed Flow Hydraulic Turbine Using CFD Ruchi Khare, Vishnu Prasad and Sushil Kumar Ruchi Khare Vishnu Prasad Sushil Kumar Abstract: The testing of physical
More informationCYLINDRICAL VESSEL LIMIT LOAD ESTIMATION FOR OBLIQUE NOZZLE BY USING ANSYS AS ANALYSIS TOOL
CYLINDRICAL VESSEL LIMIT LOAD ESTIMATION FOR OBLIQUE NOZZLE BY USING ANSYS AS ANALYSIS TOOL 1 DILIP M PATEL, 2 Dr. BIMLESH KUMAR 1 Department of Mechanical Engineering D.N.Patel C.O.E, Shahada-420425 2
More informationInvestigation on conformal cooling system design in injection molding
APEM journal Advances in Production Engineering & Management ISSN 1854-6250 Volume 8 Number 2 June 2013 pp 107 115 Journal home: apem-journal.org http://dx.doi.org/10.14743/apem2013.2.158 Investigation
More informationNumerical modelling of the solidification of ductile iron
Journal of Crystal Growth 191 (1998) 261 267 Numerical modelling of the solidification of ductile iron J. Liu*, R. Elliott Manchester Materials Science Centre, University of Manchester, Grosvenor Street,
More informationFEM STRESS CONCENTRATION FACTORS FOR FILLET WELDED CHS-PLATE T-JOINT
Engineering Review Vol. 32, Issue 3, 147-155, 2012. 147 FEM STRESS CONCENTRATION FACTORS FOR FILLET WELDED CHS-PLATE T-JOINT S. * G. Turkalj Department of Engineering Mechanics, Faculty of Engineering,
More informationAnalysis of Shear Wall Transfer Beam Structure LEI KA HOU
Analysis of Shear Wall Transfer Beam Structure by LEI KA HOU Final Year Project report submitted in partial fulfillment of the requirement of the Degree of Bachelor of Science in Civil Engineering 2013-2014
More informationEffect of the physical and mechanical properties of composites on their grinding characteristics
High Performance Structures and Materials IV 149 Effect of the physical and mechanical properties of composites on their grinding characteristics S. D. El Wakil & K. Srinagesh Department of Mechanical
More information