Temperature sensors for automotive applications

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1 Temperature sensors for automotive applications When the precise measurement of temperature is a critical aspect to the safety of a process, the importance of precision quality thermocouple material is a major factor. Thermo Sensor offers an extensive range of high quality temperature sensors to meet these demands. Phone: Fax:

2 Mineral Insulated Thermocouple Bendable Thermopaar: NiCr/Ni, Type K, according to EN Teflon-insulated, flexible thermocouple wire parallel conductors, Dimensions approx x 1.45 mm Bare ends

3 Mineral Insulated Thermocouple with Stainless Steel Bend Protection Sheath Material: Inconel 600, M.-No Transition: Bend Protection: Stainless Steel, with protective countersink Tension spring made of stainless steel, 45mm overlapping on wire, 25mm overlapping on probe individually and overall insulated with teflon, with copper screen Catalysator

4 Surface Mount Thermocouple Self-Adhesive Execution: Lead Length: Self-adhesive kapton-isolated foil, 19 x 30 mm Teflon-insulated flexible thermocouple wire bare ends Surface temperature measurement

5 Brake - Thermocouple Execution: 3.0 mm 3.0 mm With ceramic tube as spacer Massive thermocouple wire, individually and overall insulated with high temperature - glass fiber Bare ends Brake discs

6 Mineral Insulated Thermocouple as Insertion Probe Measuring Tip: Execution: Installation Length: Sharpened With mounting plate for fixing with cable ties or similar 1.5 mm individually and overall insulated with teflon, parallel conductors, Dimensions 2.35 x 1.45 mm Bare ends Temperature measurement of air or liquids

7 Mineral Insulated Thermocouple as Insertion Probe Execution: Needle: Measuring Tip: Transition: Mineral insulated thermocouple in hypodermic needle probe, curved 0.9 mm (maximum 35 mm) Stainless steel Diagonally pointing upwards Stainless steel, with mounting straps Teflon-insulated flexible thermocouple wire, with copper screen In the dashboard or in car seats

8 Thermocouple Wire Probe Mounted on Stainless Steel Plate Sensor Plate: Support Plate: 40 x 70 x 0.5 mm, stainless steel, coated stretchable screwed to support plate 60 x 90 x 5.5 mm, made of PVDF individually and overall insulated with teflon, with copper screen Miniature Thermocouple Connector, green

9 Thermocouple Wire Probe with Bayonet-Cap and Stud Bolt Themocouple: NiCr/Ni, Type K, according to EN Accessories: 8.0 mm 18.0 mm individually and overall insulated with silicone Bare ends Stainless steel stud bolt, Thread M12x1 Brakes (spring loaded brake thermocouple)

10 Mineral Insulated Thermocouple Swaged Thermocouple: NiCrSi/NiSi, Type N, according to EN Sheath Material: Inconel 600, M.-No Probe length: Swaged Diameter: Swaged Length: 4.5 mm 3.2 mm Bare wires Exhaust fumes

11 Mineral Insulated Thermocouple Swaged Sheath Material: Inconel 600, M.-No Swaged Diameter: Swaged Length: 3.0 mm 1.5 mm (max. 900 mm) individually and overall insulated with glass fiber, braided with stainless steel Miniature Thermocouple Connector, green Turbo charger

12 Mineral Insulated Thermocouple with Protective Tube Sheath Material: Inconel 600, M.-No Immersion Depth: 0.5 mm (thereof 5 mm without tube) Protective Tube: Ø 3 mm, made of Inconel 600, M.-No Bend Protection: Process Connection: Tension spring made of stainless steel Coupling nut, M10x1 thread, with sealing cone individually and overall insulated with teflon, with copper screen Exhaust fumes

13 Mineral Insulated Thermocouple with Protection Tube Sheath Material: Inconel 600, M.-No Immersion Depth: 1.5 mm (thereof 15mm without tube) Protective Tube: Ø 3 mm, made of Inconel 600, M.-No Process Connection: Coupling nut, M10x1 thread, with sealing cone individually and overall insulated with teflon, with copper screen Bare ends Exhaust fumes

14 Screw-In Thermocouple Thermocouple: NiCr/Ni, Type K, according EN Installation Length: Process Connection: 1.5 mm Thread M6x1 individually and overall insulated with teflon, parallel conductors, Dimensions 2.35 x 1.45 mm Bare ends

15 Screw-In Thermocouple with Hollow Screw Installation Length: Process Connection: Hollow screw M8x1 Teflon-insulated flexible thermocouple wire, with copper screen Bare ends

16 Thermocouple Acid-Resistant Execution: Probe shielded with shrink tube Battery acid Execution as Mineral Insulated Thermocouple Sheath Material: Inconel 600, M.-No mm Miniature Thermocouple Connector, green : Execution as Thermocouple Wire Probe individually and overall insulated with teflon Miniature Thermocouple Connector, green

17 Thermocouple Wire Probe Hot junction: Execution: Lead Length: Insulated with teflon shrink tube Resistant against electric shocks up to 2kV individually and overall insulated with kapton, Thermoelectric stress-free miniature plug, green

18 Brake Fluid Thermocouple with Air Vent Connection Process Connection: 1.5 mm 2.0 mm M7x1, thread length 15mm 2 x 0,25mm² individually and overall insulated with kapton Miniature Thermocouple Connector, green

19 Fuel Thermocouple with Hose Connector Execution: Mineral insulated thermocouple soldered into hose connector Sheath Material: Inconel 600, M-No.: individually and overall insulated with teflon, with copper screen Miniature Thermocouple Connector, green Temperature measurements in liquids, e.g. fuel

20 Mineral Insulated Thermocouple with Oil Dipstick Plug 3.0 mm individually and overall insulated with teflon Miniature Thermocouple Connector, green Oil temperature measurement

21 Compression Fitting for Installation of Thermocouples and Resistance Thermometers Receiving Fitting: Compression Ring: Process Connection: Bore Diameter: Stainless steel Stainless steel or teflon thread Compression nut Compression ring / ferrule Receiving fitting

22 Thermocouple Wire Probe with Magnetic Base Execution: Measuring Tip: Stainless Steel Tube: Mounting: Lead Length: Wire probe attached laterally on tube with stainless steel butt strap Not isolated and centrally installed in tube Ø 20 x 1 x 100 mm Magnetic base, diameter 50 mm individually and overall insulated with teflon, with copper screen Miniature Thermocouple Connector, green Outdoor temperature measurement in the airstream

23 Thermocouple Wire Probe with Window Clip and Stainless Steel Tube Execution: Measuring Tip: Stainless Steel Tube: Mounting: Fixture: Wire probe attached laterally on tube with stainless steel butt strap Not isolated and centrally installed in tube Ø 20 x 1 x 100 mm Clamp for attachment to window Stainless steel tube (length approx. 200 mm) individually and overall insulated with teflon, with copper screen Miniature Thermocouple Connector, green Outdoor temperature measurement in the airstream

24 Multiplex Thermocouple Extension with 8 Measure Circuits Thermocouple: 8 x NiCr/Ni, Type K, according to EN Case: Made of aluminium, black, anodized, with 8 miniature thermocouple jacks, green, numbered individually and overall insulated with teflon, with copper screen According to specification (e.g. labeled miniature thermocouple plugs or -jacks, Lemo plug)

25 Multiplex Thermocouple Extension with 16 Measure Circuits Thermocouple: 16 x NiCr/Ni, Type K, according to EN Case: Made of aluminium, black, anodized, with 16 miniature thermocouple jacks, green, numbered individually and overall insulated with teflon, with copper screen According to specification (e.g. labeled miniature thermocouple plugs or -jacks, Lemo plug)

26 Tel.: Fax: A modern and future-oriented Temperature Measuring Technology Company: THERMO SENSOR Thermo Sensor is well-known in various industries for the development of high quality- and cutting-edge products in the field of temperature, measuring, and control engineering. Since 1994, it is our main target to satisfy and outreach customer requirements. Hence, we have specialized in the development of individual solutions, always tailored to the particular measuring task. At two manufacturing sites in, Bönen and Bad Dürrenberg, Thermo Sensor produces temperature sensors which come into operation worldwide on all continents. The production range includes not only thermocouples and resistance thermometers but also a wide range of accessories, e.g. connectors and turned parts like compression fittings or ferrules, which are produced in the in-house machinery pool. Available are standard and special designs, as well as sensors especially built for use in potentially explosive atmospheres ( ATEX or IECEx ). Since 1996, Thermo Sensor is certified according to the respectively valid quality management system ( currently complying with ISO 9001: 2008 ). The combination of the most modern production methods and the skills of our staff is the root of our success and guarantees a product quality which meets even the most sophisticated requirements.

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