Colour Coated Steel. Building A Colourful Future Widest range of products, colours & applications.
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1 Colour Coated Steel Building A Colourful Future Widest range of products, colours & applications.
2 Simplified production. Durability in harsh conditions. Choice and convenience. These are some of the reasons why Essar Steel pre painted galvanised steel has become a widely used product for the construction and building industry. Manufactured with a high-precision pre-painting process and adhering to stringent JIS, ASTM, ECCA and EN standards, they provide Excellent Strength, High Corrosion Resistance and Superior Aesthetics. Essar Steel s superior coating technology ensures resistance to cracking and peeling, even during heavy forming operations. The products undergo stringent quality control tests to ensure performance in all conditions making it capable of withstanding extreme environmental conditions, ultra-violet radiation, humidity etc. giving long lasting and aesthetically appealing buildings. Advantages Excellent corrosion resistance Resistance to peeling and flaking Excellent formability and design flexibility Easy-to-install and Maintenance-free Recyclable and environment friendly Thermally efficient
3 Abrasion Resistant System (ARS)
4 Brief Description Both polyester and polyurethane coatings can be modified with the addition of polyamide particles to provide a slightly textured surface. This results from the polyamide particles protruding from the surface. These coatings have all the properties of the system from which they were derived. Besides that, major improvements in abrasion resistance and handling properties on the coated product are achieved. Application Roofing Cladding Roller shutters Key features Scratch and wear-resistant thin sheet system. Product Range available Thickness (mm): 0.24 to 1.0 TCT Coil Width (mm): 900 to Slit Width (mm): 450 to 640 Coil ID (mm): 508/610 Gloss at 60deg: <10 % Dry Film Thickness (DFT): Topside- Primer 5 to 7µ + Topcoat 20 to 22µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Test Parameters Abrasion Resistant System S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] < Colour Difference; Instrumental Comparison EN [2001] light color < 1 & dark color < Pencil Hardness EN [2001] 2H-3H 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2001] 6.5mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 2T min 08. M.E.K./Solvent Rubbing Test EN [2004] 100 min 09. Scratch Resistance EN [2004] 2.5kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 500 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 1000 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 750 hrs min Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades
5 Polyvinylidene Fluoride (PVDF)
6 Brief Description PVDF paints are premium coatings (paints) for building products based on PVDF (Polyvinylidenefluoride) resin system. They offer outstanding resistance to UV radiation, sunlight and, coupled with their excellent formability and corrosion resistance, provide very long outdoor life. These coatings are typically used for architect-designed buildings where exceptional durability is required, like power plants. Application Exterior Use : Roofing, Cladding Interior Use : Cladding Key features High Heat Resistance Chemical Resistance High electrical Resistivity Excellent resistance to chalking Product Range available Excellent Resistance to UV Degradation Resistance to Nuclear Radiation Outstanding weather resistance Thickness (mm): 0.24 to1.0 TCT Width (mm): 900 to 1300 Slit Width (mm): 450 to 640mm Coil ID(mm): 508/610 Color: As per RAL K5 Classic or as per customer sample Gloss at 60deg: 20 to 40 % Dry film thickness: Top- Primer 5 to 7µ + Topcoat 20 to 25µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Test Parameters Polyvinylidene Fluoride S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] Colour Difference; Instrumental Comparison EN [2001] light color < 1 & dark Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades color visual match 04. Pencil Hardness EN [2001] H-2H 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2002] 6.5mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 2T min 08. M.E.K./Solvent Rubbing Test EN [2004] 100 min 09. Scratch Resistance EN [2004] 2.5kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 1000 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 2000 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 1500 hrs min
7 Regular Modified Polyester (RMP)
8 Brief Description The term polyester describes a family of chemicals which can be used as the basis for paints. These products are flexible and have good forming characteristics. Application Roofing and accessories Wall cladding Insulated panels Fences Garden Sheds Air Conditioner wraps Lighting Fixture Doors and Garage Doors Steel framing particularly in mild and dry climates Key features Moderate resistance to the effects of UV light Good Corrosion Resistance Ease of application and cost effective Moderate resistance to chemicals Moderate resistance to staining or dirt Good production security Versatility of colour/shades Product Range available Thickness(mm): 0.24 to 1.0 TCT ( above 1mm on specific request) Width (mm) : 900 to 1300 Slit Width (mm): 450 to 640 Coil ID (mm): 508/610 Gloss at 60 deg: 10 to 85% (higher upon specific request) Dry Film Thickness ( DFT): Topside- Primer 5 to 7µ + Topcoat 18 to 20µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Test Parameters Regular Modified Polyester S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] Colour Difference; Instrumental Comparison EN [2001] light color < 1 & dark color <2 04. Pencil Hardness EN [2001] H-2H 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2002] 6.5mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 0T-2T 08. M.E.K./Solvent Rubbing Test EN [2004] 100 min 09. Scratch Resistance EN [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 500 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 1000 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 750 hrs min Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades
9 Super Durable Polyester (SDP)
10 Brief Description A new generation of coatings based on advanced resin technology providing superdurable coatings with outstanding outdoor weathering properties. The final coatings can be of polyester or polyurethane at all-gloss level and providing performances superior to that of silicone polyester, approaching that of PVDF coatings. They can be formulated as high-build coatings to provide typical dry film thickness of 20 to 30µ. This top coat is available as normal smooth finishes, polyamide modified or with special surface properties including wrinkle, anti-slip and pearl finishes. Application Roofing and accessories Key features Highly Durable compared RMP, SMP Product Range available Thickness (mm): 0.24 to 1.0 TCT Wall cladding Coil Width (mm) : 900 to 1300 Slit Width (mm): 450 to 640 Coil ID (mm): 508/610 Gloss at 60deg: 20 to 85 % Dry Film Thickness (DFT): Topside- Primer 5 to 7µ + topcoat 20 to 30µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Resistance to UV degradation Test Parameters Super Durable Polysters S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] Colour Difference; Instrumental Comparison EN [2001] light color < 1 & Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades dark color <2 04. Pencil Hardness EN [2001] H-2H 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2002] 6.5mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 2T min 08. M.E.K./Solvent Rubbing Test EN [2004] 100 min 09. Scratch Resistance EN [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 750 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 1000 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 1000 hrs min
11 Silicon Modified Polyester (SMP)
12 Brief Description These coatings are based on a blend of polyester and silicone modified resins. The presence of the silicone modification provides an increase in the overall durability of the coating but at a cost of reduced flexibility of the film. Two levels of the modification (30% and 50%) are typical, resulting in progressive durability improvements. The coatings are supplied, typically with a semi-gloss finish for building products. Application External Use: Roofing and its Accessories Key features Superior corrosion resistance Excellent Heat resistance Product Range available Thickness (mm): 0.24 to 1.0 TCT Wall cladding in high temperature areas Superior weather resistance Good Exterior Durability Coil Width (mm): 900 to 1300 Slit Width (mm): 450 to 640 Coil ID (mm): 508/610 Gloss at 60deg: 20 to 50 % Dry film thickness: Topside- Primer 5 to 7µ + topcoat 20 to 22µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Test Parameters Silicon Modified Polyesters S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] Colour Difference; Instrumental Comparison EN [2001] light color < 1 & Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades dark color <2 04. Pencil Hardness EN [2001] H-2H 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2002] 6.5mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 2T min 08. M.E.K./Solvent Rubbing Test EN [2004] 100 min 09. Scratch Resistance EN [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 750 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 1000 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 1000 hrs min
13 Wood Finish
14 Brief Description Engraved systems, such as wood effect, aim to give an aspect close to the natural material requested. However, it is also possible, according to the roll engraving, to get a large range of designs. The principle consists of applying a monochrome design on a plain basecoat. The huge variety of colour combinations provides an infinite choice of possibilities. Application Cladding Window Key features Excellent Exterior Durability Product Range available Building Facades and Sidings (especially interior designing) Exceptional Visual Effect Thickness (mm): 0.24 to 1.0TCT Coil Width (mm): 900 to 1300 Slit Width (mm): 450 to 640 Coil ID (mm): 508/610 Gloss at 60deg: 20 to 40 % Dry Film Thickness (DFT): Topside Base Coat 18 to 20µ + Ink 3 to 4µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Test Parameters Wood Finish System S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] Colour Difference; Instrumental Comparison EN [2001] NA 04. Pencil Hardness EN [2001] F Min 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2002] 5.0 mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 3T min 08. M.E.K./Solvent Rubbing Test EN [2004] 50 min 09. Scratch Resistance EN [2004] 1.0kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 250 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 250 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 250 hrs min Note: Wood finish system base coat+ink only suitable for interior application. Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades
15 Wrinkle Finish
16 Brief Description The product, because of its high matte aspect, is especially designed for the roofing market. The flexible polyester matrix allows huge deformations, compatible with tile profiles. Application Roofing and Cladding with non reflective and aesthetic appeal. Key features Good Exterior Durability Good surface hardness and adhesion High aesthetic appeal, unique surface structure Product Range available Thickness (mm): 0.24 to 1.0 TCT Coil Width (mm): 900 to 1300mm Slit Width (mm): 450 to 640 Coil ID (mm): 508/610 Gloss at 60deg: <10 % Dry Film Thickness (DFT): Topside- Primer 5 to 7µ + topcoat 20 to 22µ Backside- Primer 4 to 5µ + Backcoat 5 to 6µ Test Parameters Wrinkle Finish S.N. Properties Standard/Test Method Results 01. Coating Thickness EN [2001] Specular Gloss EN [2001] < Colour Difference; Instrumental Comparison EN [2001] Light Color <1 Dark Color <2 04. Pencil Hardness EN [2001] 2H-3H 05. Resistance To Rapid Deformation (Impact Test) EN [2001] 100KG-CM 06. Adhesion After Indentation (Cupping Test) EN [2002] 6.5 mm min 07. Resistance To Cracking On Bending (T-bend Test) EN [2001] 2T min 08. M.E.K./Solvent Rubbing Test EN [2004] 100 min 09. Scratch Resistance EN [2004] 2.0kgs min 10. Resistance To Salt Spray (Fog) EN [2002] 500 hrs min 11. Resistance To Fluorescent UV Light And EN [2001] 1000 hrs min Water Condensation (Under Revision) 12. Resistance To Humidity EN [2006] 750 hrs min Colour Shades Available: Storage As per RAL K5 Classic Customized Colour shades
17 Greenbeige Available in a rich diversity of colours and surface finishes, Essar Steel s standard range of colour coated steel is tailor-made to suit your taste and your budget. Beige Oyster white Ivory Light Ivory Signal Orange Flame Red The colours presented in this colour palette can be supplied from all our coating lines. We have put in place a common quality assurance system in all the mills to enabling us to guarantee that colours produced on all our lines conform to the standard. Wine Red Oxide Red Brown Red Signal Blue Gentian Blue Light Blue NB: Inspite of extreme precautions to accurately reproduce the colours of the products in this palette, Moss Green Reseda Green Slate Grey we cannot guarantee a perfect representation. These printed colour samples should be used only as a guide. Light Grey Red brown Orange Brown Grey White Signal White Jet Black White Aluminium Pure White Traffic White
18 Super Durable Polyester (SDP) Abrasion Resistant System (ARS) Silicon Modified Polyester (SMP) Polyvinylidene Fluoride (PVDF) Wood Finish Regular Modified Polyester (RMP) Wrinkle Finish
19 Essar Technopark, Old Swan Mill Compound, LBS Marg, Kurla (W), Mumbai , Maharashtra, India To Built a colourful future us at steel@essar.com
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