ALPHAIR PNEUMATIC ACTUATORS EXTERNAL ADJUSTMENT NEW "RE"SERIES
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2 ALPHAIR PNEUMATIC ACTUATORS EXTERNAL ADJUSTMENT NEW "RE"SERIES The new series of ALPHAIR Pneumatic Actuators with special External Adjustment system meets every quality and precision requirement. The new External Adjustment system guarantees maximum precision on rotation adjusting, for normal and heavy conditions, in any application field. Suitable for every requirement, ALPHAIR Pneumatic Actuators with special External Adjustment system are carefully designed for maximum torque rating and maximum lifetime. More compact, heavy and reliable, ALPHAIR Pneumatic Actuators with special External Adjustment system can be easily assembled on every kind of valve. STANDARD VERSION FEATURES ASTM 0 extruded Aluminium Body, inside surface finishing Ra= 0,-0,. 0 µ Hard. EN AB 100 die-cast Aluminium alloy Pistons, 1 micron. EN AB 100 die-cast Aluminium alloy Covers, painted with 0-80 µ polyester powder. Carbon steel Shaft, 20 µ nickel-plated. Stainless Steel AISI 1 (A) as Optional. External adjusting gear, in Stainless Steel AISI 1 (A). Screws in Stainless Steel AISI 0 (A2). Seals in nitrile nubber NBR. Optional HIGH Temperature = FPM/FKM. Optional LOW Temperature = SILICONE. Bearings in low friction LAT-LUB acetalic resin, easily replaceable for maintenance. Optional HIGH/LOW Temperature = PA. Pre-compressed Spring Cartridges, easily replaceable for maintenance, 2-0 micron polyester painted. Standard grease: Molibdenum Bisulphide. Optional: special grease for HIGH/LOW Temperature. Several special protections available for chemical, pharmaceutical, food and industrial environments. Rotation adjustment +\- in both opening and closing position. Assembly precision +\-1, made by electronic devices. Double lower drilling for valve fastening and centering, according to ISO 211-DIN 7 Standards. Double square lower female shaft key (starlike), according to ISO 211-DIN 7 Standards for assembly on valves with square key on line (0 ) and diagonal key ( ). Solenoid connections according to NAMUR VDI\VDE-8 Standards. Top drilling for accessories fastening, and upper shaft end according to NAMUR VDI\VDE-8 Standards. Position indicator on request, enabling switch-box assembly on top. Aluminium adhesive nameplates, with progressive serial number punched. Lubrication carried out by the manufacturer, guaranteed for min operations. Running test and 100% seal test carried out with electronic equipment and certification of every individual product. Standard execution for temperatures from 20 C to +80 C (optional, special execution for extreme temperatures). According to ATEX-9-9-CEE Standard for explosive environment; STANDARD version actuator: II 2GD c Tmax = 9 C. According to CEN\TC9\WG1\SG10 design and manufacture standard requirements. AIR SUPPLY Dry or lubricated filtered compressed air. TEMPERATURE RANGE Standard C (- +17 F) LOW Temperature C ( F) HIGH Temperature C ( F) FEEDING PRESSURE 8 bar/120 psi CONTINUOUS 10 bar/12 psi - MAXIMUM TURNING ROTATION RANGE +/-
3 DOUBLE ACTING TORQUES IN Nm I Series = 90 TYPE AIR SUPPLY IN BAR RE 01, 7,2 10,9 1, 18,1 21,7 2, 28,9 2,,2 RE 0, 12,8 19,1 2, 1,9 8,, 1,0 7,,8 RE 07 12, 2, 7,9 0,,2 7,9 88, 101,1 11,8 12, RE 08 18, 7,1,7 7,2 92,8 111, 129,9 18, 17,0 18, RE ,9 7,8 8, 11, 1, 17, 202,2 21,0 29,9 288,8 RE 11,7 9, 10,0 18,7 2, 280,0 2,7 7, 20,0,7 RE 12 0,1 120, 180, 20, 00,7 0,9 21,0 81,1 1, 01, RE 1 RE 11 SINGLE ACTING TORQUES IN Nm I Series = 90 TYPE RE 01 RE 0 RE 07 RE 08 RE 101 RE 11 RE 12 RE 1 RE 11 SPRINGS FOR EACH PISTON AIR SUPPLY IN BAR 7 8 SPRINGS TORQUE SIDE ,,1 10, 7,7 1,9 11, 17, 1,0 21,1 18, 2,7 22,2,7,2,2 1,9 8,9, 12, 9,1 1,1 12,7 19,7 1, 2, 20,0 9,0, 7,,2 11,1,9 1,7 10, 18, 1,1 21,9 17,7 11,2 7,0 9,7, 1, 8,2 1,9 11,8 20, 1, 1, 8, 11,7 9, 2, 18,,2 27,0,2 2,0 8,1 8,2 111,0 87,9 9,, 1,,7 21, 9,8,1 1,2,8 2,1 9, 2, 18,1 1,7 1,2,0 1,1 2,2 2,7, 8, 82,0 70,9 9,7 12,8 11,9 9, 171,2 18,0 12,9 1,7 9,8,8 27,2 1, 11, 9,8 28, 1,9 2,0,1 2,2 100, 71,8,1 129, 92,, 2, 22,0 19, 17,1 8,,7 8,9,0 71,,1,9 9,8 110,9 99,8 88, 77, 179, 11, 1, 12, 21, 208,2 18,0 11,9 Torque by air 20,1 1,1 12,2 8, 9,8 2,0 2,2 1, 8,,9, 2,0 90,8 7,0,1 7, 17,2 118, 89,7 1,0 189,7 12,7 11,7 78,7 0,9 28, 2,0 2, 1,2, 1,, 89,8 82,7 7, 8, 19,8 128, 117, 10, 22,2 208,2 190, 172, 291, 28, 2,2 222,0 2, 22,2 18, 1, 2,,7,9 2,1 7,9,,0 2, 119,7 101,9 8,0,1 19,8 1,1 1, 107,7 29,8 212,8 17,8 18,8 7,2,8 2, 29,9 7,9 9,0,1 9, 108, 101,2 9,0 8,9 18,7 17, 1, 1,2 272,8 2,9 2,9 219,0 1, 28, 0, 282,2 2,8 28,9 2,9 21,0,1 7, 9,7 1, 9, 8,0 72, 1,1 18, 10,7 112,9 9,0 20, 211,8 18,1 1, 10,0 27,0 2,0 198,9, 1,2 8,7,2 8, 81,7 7,8 81,9 12,9 119,8 112, 10, 197, 18, 17,2 1,1 19, 01, 28, 2, 11,7 88,, 2, 9,2, 1, 27, 77,8 70,0 2,2, 11,0 102, 91,1 79, 177, 19, 11,8 12,9 287,2 28, 229,7 201,0 70,1,1 29,1 29,1 11,8 1,7 19,7 2, 2, 1,2 9,0,8,,9 7, 8,8, 71, 89, 107,1 8,2 11,9 1, 172, 111,0 18,0 18,0 222,0 7, 9,8 12, 1,8 1, 19, 2, 29,2 21, 28,7,8,0,,,8 7,0,9 71,8 89,8 107,7 9, 2, 11,7 18,8 Torque by springs
4 DIMENSIONS European Sizes in millimetres I Series = 90 POSITION TYPE RE 01 RE 0 RE 07 RE 08 RE 101 RE 11 RE 12 RE 1 RE 11 A A A B C VDI/VDE 8 F x G 80 x 0 L, 8 2, 9 70 M 1, 8 1, Port A Port B DIN 29 1/8 GAS - NPT 1/ GAS - NPT N x O 8 x 12 1 x x P 20 0 Q x I F ISO x x 1 F0 F0 F0/0 F0 9 x x 1 1 x 1 F0 F0/0 F0 F0/07 11 x 1 1 x 1 F0 F0/07 1 x 1 F0/07 22 x 2 F07/10 F/7/10 22 x 2 F07/10 22 x 2 27 x 29 F07/10 F12 POSITION F ISO 211 F0 F0 F0/0 F0 F0/07 F/7/10 F07/10 F10/12 Ø (W) (Mx8) 2 (Mx8) (Mx8) 0 (Mx9) 0 (Mx9) 0 (Mx9) 70 (M8x12) 0 (Mx9) 70 (M8x12) 102 (M10x1) 70 (M8x12) 102 (M10x1) 102 (M10x1) 12 (M12x18) H (RE 08 = 0) 0 70 (RE 10 = 7) 7
5 CONSTRUCTION PARTS - SPECIFICATIONS PART QUANTITY DESCRIPTION MATERIAL SPECIFICATION PROTECTION 1 1 Body Extruded aluminium alloy ASTM 0 T A - N - TF 2 2 Piston Aluminium alloy ASTM B179 - DIN172/ A 2 Cover Aluminium alloy ASTM B179 - DIN172/ N - V - TF 1 Shaft Carbon steel ASTM A10 optional S.S. AISI 1 (A) optional S.S. AISI 1 (A) N * 2 Antiejection key Acetalic resin PA PA * 1 Lower shaft O-Ring NBR - FPM\FKM - Silicone 7 * 1 Upper shaft O-Ring NBR - FPM\FKM - Silicone 10 * 1 Seeger ring Carbon steel N Spring cartridge Carbon steel, PA, S.S. C-98 V 12 * 2 Piston O-Ring NBR - FPM\FKM - Silicone 1 * 2 Piston head bearing Acetalic resin PA PA 1 * 2 Cover gasket NBR - FPM\FKM - Silicone 1 1 Nameplate Aluminium 1 + Cover fastening screw Stainless Steel AISI 0 (A2) 17 2 Nut Stainless Steel AISI 0 (A2) 18 2 Washer Stainless Steel AISI 0 (A2) 19 * 2 O-Ring NBR - FPM\FKM - Silicone 22 * 1 Gear antifriction washer Acetalic resin PA PA 2 * 1 Shaft thrust washer Stainless Steel AISI 0 (A2) 2 * 1 Shaft antifriction washer Acetalic resin PA PA 2 * 1 Lower shaft pilot ring Acetalic resin PA PA 2 * 1 Upper shaft pilot ring Acetalic resin PA PA 27 * 2 Piston bearing Acetalic resin PA PA 28 2 Piston dowel Stainless Steel AISI 0 (A2) 0 1 External adjusting gear Stainless Steel AISI 1 (A) * SPARE PARTS SET: Standard Special HIGH Temperatures Special LOW Temperatures Protections A = N = chemical Nickel-plating V = Painting TF = +PTFE
6 COATINGS MATERIAL TREATMENTS AV standard DESCRIPTION Body Covers Pistons Shaft Polyester painting High phosporous opt. AISI 1 (A) Colour Gray Gray Brown Polished steel Thickness 2 ц 0/80 ц 1 ц 20 ц NN DESCRIPTION Body Covers Pistons Shaft High phosporous High phosporous High phosporous opt. AISI 1 (A) Colour Polished steel Polished steel Brown Polished steel Thickness 20 ц 20 ц 1 ц 20 ц TF TF DESCRIPTION Body Covers Pistons Shaft + PTFE coating + PTFE coating High phosporous opt. AISI 1 (A) Colour Blue Blue Brown Polished steel 2 ц 1 ц Thickness 1 ц 20 ц PTFE 1 ц PTFE 1 ц USED FOR - Industry, general use. USED FOR - Industry, general use. - Caustic soda. - Detergents. - Low alcaline solutions. USED FOR - Industry, general use. - Low alcaline and low acid solutions. - Marine environments. - High temperatures. ANODIZING is an electrolytic process that produces anodic coating on aluminum, called alumine, with high thickness. Alumine is one of the most hard known materials, with resistance values up to HV (- HRC); properties and features of (alumine thickness 2 micron) are well know and appreciated both for mechanical and chemical resistance. Best friction and corrosion resistance, best surface hardness, good thermic and electrical insulation. ELECTROLESS NICKEL-PLATING Chemical is an electroless coating process that gives nickel layers at extremely constant thickness also on sharp angles, blind-holes, threads and grooves recess. During the process, nickel is combined with phospor at a percentage of 12% (hig-phospor). The obtained surface hardness is about HV (- HRC). Best friction and corrosion resistance, best surface hardness, best external appearence similar to S.S., increased resistance to alcali and detergents in sanitary and food applications. POLYESTER PAINTING Polyester painting is obtained throug powder coatings on polarized parts, by means of light differences in electrical potentials. After applications, parts are baked in order to polymerize and let the painting be spread to avoid micro-porosity. The best elasticity can be obtained at 0/80 micron thickness; a satisfactory adhesion can be assured by sandblasting or brushing, and by special degreasing baths of the rough pieces to be treated. Better corrosion resistance, protection against crashes, better external appearence and several available colours, resistance to chemicals. ANODIZING + PTFE COATING As further improvement of the hard anodising treatment on aluminium alloys, protective coatings made of PTFE are used; this material is known for its particular chemical and physical features. On these double treated surfaces, oxide hardness and low roughness (internal slipping parts) is summed to the chemical resistance and the excellent qualities as a thermic barrier of PTFE (external surface, subject to corrosion). Better corrosion resistance, protection against high temperatures and crashes, extreme resistance to chemicals and in marine environnements. AISI 1 (A) STAINLESS STEEL SHAFT - OPTIONAL AISI 1 (A) Stainless Steel shaft, with its great corrosion resistance, is recommended for special applications such as: marine and chemical environments, food and pharmaceutical industry, high temperature applications. Via Molino Emili, MACLODIO (BS) Italy - Tel /2- Fax
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