Cutting Data Reference Values
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- Alicia McCarthy
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1 Cutting Data Reference Values SolidCUT Material Strength TINAMATIC Ø 4 Vc (m/min.) fz mm A R F N S H 1.1 General construction steel < 800 N/mm² ,03-0, Free cutting steel < 800 N/mm² ,03-0, Unalloyed cementation steel < 800 N/mm² ,03-0, Alloyed cementation steels < 1000 N/mm² ,01-0, Unalloyed heat-treatable steel < 850 N/mm² ,01-0, Unalloyed heat-treatable steel < 1000 N/mm² ,01-0, Alloyed heat-treatable steel < 800 N/mm² ,03-0, Alloyed heat-treatable steel < 1300 N/mm² ,03-0, Cast Steel < 850 N/mm² ,04-0, Nitriding steel < 1000 N/mm² ,04-0, Nitriding steel < 1200 N/mm² ,03-0, Ball bearing steel < 1200 N/mm² ,03-0, Spring steel < 1200 N/mm² ,03-0, Rapid steel < 1300 N/mm² ,03-0, Cold work tool steel < 1300 N/mm² ,03-0, Hot work tool steel < 1300 N/mm² ,03-0, Stainless steel, sulphured < 850 N/mm² ,03-0, Stainless steel, ferritic < 750 N/mm² ,03-0, Stainless steel, martensitic < 900 N/mm² ,03-0, Stainless steel, ferritic/martensitic <1100 N/mm² ,03-0, Stainless steel, austenitic/ferritic < 850 N/mm² ,03-0, Stainless steel, austenitic < 750 N/mm² ,03-0, Heat-resisting steel < 1100 N/mm² ,03-0, Flake-graphite cast iron N/mm² ,03-0, Flake-graphite cast iron N/mm² ,03-0, Spheroidal graphite cast iron N/mm² ,03-0, Spheroidal graphite cast iron N/mm² ,03-0, Whiteheart malleable cast iron N/mm² ,03-0, Whiteheart malleable cast iron N/mm² ,03-0, Blackheart malleable cast iron N/mm² ,03-0, Blackheart malleable cast iron N/mm² ,03-0, Aluminium (unalloyed, low alloyed) < 350 N/mm² ,05-0, Aluminium alloys < 0,5% Si < 500 N/mm² ,05-0, Aluminium alloys 0,5-10% Si < 400 N/mm² ,05-0, Aluminium alloys 10-15% Si < 400 N/mm² ,05-0, Aluminium alloys > 15% Si < 400 N/mm² ,05-0, Cooper (unalloyed, low alloyed) < 350 N/mm² ,05-0, Copper wrought alloys < 700 N/mm² 4.8 Cooper special alloys < Cooper special alloys < Cooper special alloys > Brass, short-chipping, Bronze, Red brass < 600 N/mm² ,05-0, Brass, long-chipping < 600 N/mm² 4.13 Thermoplastic ,08-0, Thermosetting plastic ,08-0, Fibre-reinforced plastics ,02-0, Magnesium and magnesium alloys < 850 N/mm² 4.17 Graphite 4.18 Wolfram and wolfram alloys 4.19 Molybdenum and molybdenum alloys 5.1 Pure nickel 5.2 Nickel alloys 5.3 Nickel alloys < 850 N/mm² ,02-0, Nickel-chrome alloys Nickel- and cobalt alloys < 1300 N/mm² 5.6 Nickel- and cobalt alloys < 1300 N/mm² 5.7 High temperature alloys < 1300 N/mm² 5.8 Nickel-cobalt-(chrome-) alloys < 1400 N/mm² 5.9 Pure Titanium < 900 N/mm² 5.10 Titanium alloys < 700 N/mm² 5.11 Titanium alloys < 1200 N/mm² ,01-0, Hardened steel < 45 HRc ,03-0, HRc ,03-0, HRc ,02-0, HRc HRc * The indicated feed values apply only with circular bringing in loop. During linear bringing in movement the feed motion amounts to max. 30%
2 Material Examples Steel Unalloyed steel 800 Constructional steel St A 264 St St A 572 Carbon steel C M 1010 C C C Machining steel 35S S SMn SMn SMnPb L13 9SMnPb L14 Case hardened steel Quenched steel 13Cr MnCr C Unalloyed steel 1000 Constructional steel Cf Ck Ck Ck Cr CrMo CrMo CrMo Cr CrMo CrNiMo Mn Cr CrMo CrMo CrMo C35 E C C C Cf Ck Ck Case hardened steel 14NiCr MnCr Ck Unalloyed and alloyed steel 1200 Case hardened steel 14NiCr MnCr 5 V CrNiMo Nitriding steel 31CrMio V CrNiMo CMoV
3 Material Examples Steel Unalloyed and alloyed steel 1200 Quenched steel 100Cr CrMo CrNiMo CrMo Cr Mn CrMo CrMo Cold work tool steel 100Cr L3 100MnCrW V W CrV L2 50CrV CrV WCrV S1 90MnCrV S X100 CrMoV A2 X165 CrMoV X210 Cr D3 X210 CrW X50 CrMoW Hot work tool steel 35NiCrMo CrMnMo WCrV S1 55NiCrMoV L6 60NiCrMoV X30WCrV WCrV H21 X32 CrMoV H10 X36CrMo X38CrMoV H11 X40CrMoV H13 X42Cr Unalloyed and alloyed steel 1200 Heat resistant steel 35CrNiMo NiCr19 CoMo X5NiCrTi Tool steel 50CrV NiCrMoV X155CrVMo D2 X210CrW Stainless steel (V2A) standard alloyed GX10CrNi GX20Cr GX5CrNI CF-8 GX8CrNi X10Cr X10CrNiS X105CrMo C X12CrMoS F X12CrNi X12CrS
4 Material Examples Steel Stainless steel (V2A) standard alloyed X15Cr X2CrNi L X20Cr X17CrNi X22CrNi X3CrNiN X30Cr F X39Cr X46Cr X5CrNi CA6-NM X5CrNi X5CrNi X6CrAl X6CrMo X6 Cr X6Cr Stainless steel with high chrome-nickel rate (V4A) high alloyed GX5CrNiMo CF-8M GX5CrNiNb X1NiCrMoCuN UNSN08904 X6CrNiTi X2CrMoTi X2CrNiMo L X2CrNiMo L X2CrNiMoN LN X2CrNiMo X2CrNiMoN S31803 X4CrNiMoN X7CrNiAl X5CrNiMo X5CrNiMo X5CrNiNb X6CrNb X6CrNiMoTi Ti X6CrNiNb X6CrTi X6CrTi High-speed steel S T15 S T1 S T5 S T4 S M42 S M1 S M7 S M34 S M3 Class2 S M2 S S M41 SC M3
5 Material Examples Cast Iron, Nonferrous Metals Cast iron Grey cast iron GG A48-20 B GG A48-25 B GG A48-30 B GG A48-35 B GG A48-45 B GG A48-50 B GG A48-55 B Spherulitic graphite iron GGG GGG GGG GGG Malleable cast iron GTW Aluminium, Cooper, Cooper alloys Aluminium, unalloyed Al Al E-Al A Cooper, unalloyed SF-Cu C Messing, long-chipping CuZn C Bronze, low density G-CuSn 6 ZnNi C Red bronze G-CuSn 5 ZnPb C Aluminium, alloyed Bronze hard G-AlSi A413 G-AlSi 10 MgCu G-AlSi 12 Cu G-AlSi 5 Mg G-AlSi 6 Cu G-AlSi 7 Mg A356.2 G-AlSi 8 Cu G-AlSi 9 Mg G-CuAl 11 Ni CuSn & Zn Aluminium special alloys Aluminium special alloys AlCuMg A AlMg A AlMg B AlMg 1 SiCu AlMg AlMg AlMg A
6 Material Examples Nonferrous Metals Aluminium special alloys Aluminium special alloys AlMgSi AlMgSi AlMn 1 Mg AlMnCu AlZnMgCu AlZnMgCu G-AlMg G-AlMg 5Si Cooper alloys Messing, short-chipping CuZn39Pb CuZN40Mn1Pb CuZn44Pb Nickel alloys Nickel alloys Hastelloy C Hastelloy C Inconel Nimonec Titan alloys Titan alloys TiAl 5 Sn TiAl 6V Cu-Al-Fe alloys Chilled cast iron Ampco 21 Ampco 22 Ampco 25 Ampco 26 Thermoplastic Thermoplastic Polyamid Polystyrol Polyvenylchlorid Ultramid Thermosetting plastic and fibre-reinforced plastic Thermosetting plastic Fibre-reinforced plastic Bakelid Ferrozell Pertinax CFK GFK
7 Calculation Formula for the Circular Milling Calculating the feed rate of the cutting center path (Outer contour) Calculating the feed rate of the cutting center path (Inner contour) Plunge in feed Plunge in the arc Calculation of the middle chip thickness n (rpm) Spindle speed vc (m/min) Cutting speed d (mm) Cutter diameter D (mm) Shaft or bore diameter v f (mm/min) Plunge feed v f2 (mm/min) Effective feed speed v f3 (mm/min) Programmed feed speed (Cutter center track) f z (mm) Feed per insert z of inserts a r (mm) Chip depth, radial h m (mm) Middle chip thickness
8 Information about Circular Milling Internal milling External milling The best diameter relation is reached if the bore diameter to the cutter diameter is 2:1. Climb milling is recommended. Plunge in with a circle Straight plunge in If possible, always plunge in with a circle. If plunging in straight, only use 1/3 of the feed. After having reached the plunge depth, move with full speed. Programmed feed regarding to cutter center Effective feed regarding to cutter O.D. U program U effective Always check the real feed speed at cutter O.D. Assembling Instructions Changing Inserts Clamp cutter before changing insert. Loosen insert screw. Remove used insert and clean the insert pocket before clamping new insert. Please use the appropriate TIP hex key for the tighening of the inserts. Changing Clamping Screws Only for circular milling cutter no
9 Information about Circular Thread Milling Internal Thread Right-hand Thread (climb milling) Left-hand Thread (up-cut milling) Left-hand Thread (climb milling) Right-hand Thread (up-cut milling) External Thread Right-hand Thread (climb milling) Left-hand Thread (up-cut milling) Left-hand Thread (climb milling) Right-hand Thread (up-cut milling) n = Rotation direction to the right p = Feed direction axial (1 revol. per pitch) u = Feed direction radial Always try to use climb milling process. If the thread is longer than insert length, cut in two steps. If you plunge in with a circle, please watch your axial feed (depending on pitch).
10 Plunge-in Ramps Effect of In- and Outward Movements 90 plunge-in 180 plunge-in Straight plunge-in a Plunge-in and -out Processing time Surface quality Tool life Position Always recommended whenever possible. a Plunge-in and -out Processing time Surface quality Tool life Position To be used for large tool diameters in relation to the core diameter, e.g. for all STC tools. a Plunge-in and -out Processing time Surface quality Tool life straight +++ Position Not recommended. When straight plunge-in, use only 1/3 of feed. After reaching the depth of grooving, give full feed.
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