PRODUCT SELECTION GUIDE

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1 PRODUCT SELECTION GUIDE Mil-Spec Wire Custom Cable Laser Marking Braid Heat Shrink Tubing Connectors Solder Sleeves Tapes AS9100 Rev C & ISO 9001:2008 Certified FM 89110

2 Since 1988, the WireMasters has adhered to one basic philosophy; Quality is not expensive It is Priceless! Our AS9100 Rev. B and ISO 9001:2000 certifications, and focus on RoHS compliance reinforce that commitment on each and every order. Our recently renovated 70,000-square-foot warehouse, allows us the flexibility to stock millions of feet of various wire and cable products and their related accessories. When a customer calls with a Do you stock this? request, our goal is to respond with an emphatic Yes! as often as possible. WireMasters has strong relationships with the top shipping companies in the world, including UPS, FedEx and DHL. We have early morning delivery of our inbound material and the latest end of day pick up windows to ensure that your order will be processed and shipped efficiently, usually the same day! Whether your order needs to go just around the corner, or around the world, WireMasters and our shipping partners are up to the task! Our Value-Added Services Department offers a wide range of custom solutions to your specialized wire and cable requirements. Our trained personnel and top of the line equipment make WireMasters your first choice for the following services: Cut and Strip Services Twisting Laser Marking Striping Terminals Tubing Printing WireMasters reputation is built upon a foundation of providing wire and cable solutions! Whether your industry is avionics, ship building, electronics or custom assemblies; either commercial or military, our knowledgeable sales staff is here to help. Answer all calls to our main phone number by a person, not a voic . Return phone calls and s within 2 hours. WIREMASTERS COMMITMENT Quote In-stock items within 24 hours. Advise on status of all quote requests within 24 hours. Ship most In-stock items the same day order is received. Maintain AS9100 and ISO 9001 certifications. Go the extra mile to meet customers needs.

3 Custom Cable Design Services Designing a new product? Improving an existing application? Looking for a product that is difficult to find? Looking for a product that may not even exist? Let WireMasters design and create the part you need. Call a WireMasters account executive. They will ask you about: Your application The environment the cable will be in Possible submersion in fuel or other chemicals? What outside forces are going to act on it? Type of product you are looking for: o Wire o Cable o Coaxial Cable Industry Standards Required: o UL o Military o ISO o Rail o QS(PPAP) o Other Number of Conductors Primary Conductor/Insulation Conductor Information o Size o Type Shielding Information Braiding Coverage Jacket Information Cable Appearance o Round o Convoluted Overall Diameter preferred Maximum OD allowed Temperature Voltage Nominal Capacitance Nominal Impedance UL Approvals Required Special testing or electrical requirements Special Markings Once we have this information, we can create a custom cable that, in many cases, will not only meet or exceed the performance standards, but will also be less expensive. Phone: Fax:

4 Table of Contents Categorized Listing M MIL-DTL-16878/1 Type B MIL-DTL-16878/2 Type C MIL-DTL-16878/3 Type D M16878/4 or NEMA HP3 Type E M16878/5 or NEMA HP3 Type EE M16878/6 or NEMA HP3 Type ET M16878/11 or NEMA HP4 Type K M16878/12 or NEMA HP4 Type KK M16878/13 or NEMA HP4 Type KT M16878/14 or NEMA HP5 Type L M16878/15 or NEMA HP5 Type LL M16878/16 or NEMA HP5 Type LX MIL-DTL-16878/17 Type BN M16878/25 or NEMA HP3 Type E M16878/27 or NEMA HP3 Type EE MIL-DTL-16878/29 Type F M SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS2 2759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ SAE AS22759/ M MIL-DTL-25038/1 FireZone MIL-DTL-25038/3 FireZone M SAE AS81044/ SAE AS81044/ SAE AS81044/ SAE AS81044/ M SAE AS81381/ SAE AS81381/ SAE AS81381/ SAE AS81381/ M MIL-W-81822/

5 Table of Contents Categorized Listing (continued) Mil-Spec Cable M MIL-DTL (NEMA WC27500) M MIL-DTL-13486/ MIL-DTL-13486/ M85485 Filterline SAE AS85485/ SAE AS85485/ Coaxial Cable Mil-C IFE/Databus Cable MasterFlight In-Flight Entertainment Heat Shrinkable Tubing M SAE-AMS-DTL-23053/ SAE-AMS-I-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ SAE-AMS-DTL-23053/ Extruded Teflon Tubing AMS-3653 (M22129) AMS AMS Spiral Cut Teflon Tubing AMS-3653 (M22129) AMS AMS Lacing Tape Nylon Tape A-A (Formerly MIL-T Type 1) Polyester Tape A-A (Formerly MIL-T Type 2) Teflon Tape A-A (Formerly MIL-T Type 3) Glass Tape A-A (Formerly MIL-T Type 4) Nomex Tape A-A (Formerly MIL-T Type 5) Mil-T Mil-T-713 Type N - Cotton Tape Mil-T-713 Type P - Nylon Tape Expandable Sleeving MasterFlex FR MasterFlex FR Clean Cut MasterFlex HT MasterFlex KEV MasterFlex NY MasterFlex T MasterFlex PPS Metal Braided Sleeving MasterFlex NC MasterFlex TC MasterFlex SC MasterFlex SS MasterFlex AL Glossary Color Code Chart

6 MIL-SC WIRE M16878 Quality is not expensive... WireMasters, an industry leader in Mil-Spec wire and cable, carries a wide selection of M16878 wire. Below is a list of our most common M16878 products, some of their properties and the structure of M16878 part numbers. These high performance wires meet requirements for small dimensions, high temperature resistance, low weight and low flame propagation. Typical uses for the M16878 wire include harnesss applications for the military or aerospace industries, and internal wiring of electronicc equipment. Mil Spec MIL-DTL-16878/1 MIL-DTL-16878/2 MIL-DTL-16878/3 NEMA HP3 (M16878/4) NEMA HP3 (M16878/5) NEMA HP3 (M16878/6) NEMA HP4 (M16878/11) NEMA HP4 (M16878/12) NEMA HP4 (M16878/13) NEMA HP5 (M16878/14) NEMA HP5 (M16878/15) NEMA HP5 (M16878/16) MIL-DTL-16878/17 NEMA HP3 (M16878/25) NEMA HP3 (M16878/27) MIL-DTL-16878/29 Insulation PVC PVC PVC Extrudedd Extrudedd Extrudedd Extrudedd FEP Extrudedd FEP Extrudedd FEP XL XL XL PVC Polyamide Extrudedd Extrudedd Silicone Rubber Voltage 600V 100V 3000V 600V 1000V 250V 600V 1000V 250V 600V 1000V 3000V 600V 600V 1000V 600V Temp 105 C 105 C 105 C 200 C 200 C 200 C 200 C 200 C 200 C 125 C 125 C 125 C 105 C 260 C 260 C 150 C AWG Range 32 thru thru thru 1/0 32 thru thru 4/0 32 thru thru 8 32 thru 4/0 32 thru thru thru thru 4/0 32 thru thru thru 4/0 24 thru 10 Type B C D E EE ET K KK KT L LL LX BN E EE F Conductor Type A B C D Bare Copper Coated Cooper Coated Copper Covered Steel Coated High Strength Copper Alloy AWG Size A B C D E F G H J K L M N P R S T U /0 W Y 2/0 3/0 Z 4/0 Stranding A B C D E F G H J K L M N P R S T V W Solid Color Code 0 Black 1 Brown 2 3 Red Orange 4 Yellow 5 6 Green Blue 7 Violet 8 Gray 9 White 1 Phone: Fax: * = Color: See Page 121

7 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

8 MIL-SC WIRE Quality is not expensive... 3 Phone: Fax: * = Color: See Page 121

9 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

10 MIL-SC WIRE Quality is not expensive... 5 Phone: Fax: * = Color: See Page 121

11 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

12 MIL-SC WIRE Quality is not expensive... 7 Phone: Fax: * = Color: See Page 121

13 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

14 MIL-SC WIRE Quality is not expensive... 9 Phone: Fax: * = Color: See Page 121

15 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

16 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

17 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

18 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

19 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

20 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

21 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

22 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

23 Quality is not expensive. It is Priceless. M22759 WireMasters, an industry leader in MIL-Spec wire and cable, carries a wide selection of M22759 wire. Below is a list of our M22759 products and some of their properties, so you can select the type of wire that best matches your requirements. These high performance wires meet requirements for small dimensions, high temperature resistance, low weight and low flame propagation. Our MIL-Spec wire can be used for commercial or military applications. Mil spec Insulation Voltage Temp Conductor AWG range Cable Designator SAE AS22759/1 Glass Tape C SPC 22 THRU 4/0 EA SAE AS22759/2 Glass Tape C NPC 22 THRU 4/0 E SAE AS22759/3 Glass Tape C NPC 22 THRU 2/0 RA SAE AS22759/4 Glass Tape C SPC 22 THRU 2/0 RB SAE AS22759/5 Mineral Filled Extruded C SPC 24 THRU 4 VA SAE AS22759/6 Mineral Filled Extruded C NPC 24 THRU 4 WA SAE AS22759/7 Mineral Filled Extruded C SPC 24 THRU 4 SA SAE AS22759/8 Mineral Filled Extruded C NPC 24 THRU 4 TA SAE AS22759/9 Extruded C SPC 28 THRU 8 LE SAE AS22759/10 Extruded C NPC 28 THRU 8 LH SAE AS22759/11 Extruded C SPC 28 THRU 8 RC SAE AS22759/12 Extruded C NPC 28 THRU 8 RE SAE AS22759/13 FEP/PVDF C TPC 24 THRU 1/0 CA SAE AS22759/16 Extruded ETFE C TPC 24 THRU 2/0 TE SAE AS22759/18 Extruded ETFE C TPC 26 THRU 10 TG SAE AS22759/19 Extruded ETFE C SP ALLOY 26 THRU 20 TH SAE AS22759/29 Extruded /Polyimide C NPC 28 THRU 8 JC SAE AS22759/32 XL ETFE C TPC 30 THRU 12 SB SAE AS22759/33 XL ETFE C SP ALLOY 30 THRU 20 SC SAE AS22759/34 XL ETFE C TPC 24 THRU 2/0 SD SAE AS22759/35 XL ETFE C SP ALLOY 26 THRU 20 SE SAE AS22759/41 XL ETFE C NPC 26 THRU 2/0 SM SAE AS22759/42 XL ETFE C NP ALLOY 26 THRU 20 SN SAE AS22759/43 XL ETFE C SPC 26 THRU 2/0 SP SAE AS22759/44 XL ETFE C SPC 28 THRU 12 SR SAE AS22759/45 XL ETFE C NPC 28 THRU 12 SS SAE AS22759/46 XL ETFE C NP ALLOY 28 THRU 20 ST SAE AS22759/80 L/Weight Composite C TPC 26 THRU 10 WB SAE AS22759/81 L/Weight Composite C SP ALLOY 26 THRU 20 WC SAE AS22759/82 N/Weight Composite C NP ALLOY 26 THRU 20 WE SAE AS22759/83 N/Weight Composite C SPC 8 THRU 4/0 WF SAE AS22759/84 N/Weight Composite C NPC 8 THRU 4/0 WG SAE AS22759/85 N/Weight Composite C TPC 8 THRU 4/0 WH SAE AS22759/86 N/Weight Composite C SPC 26 THRU 4/0 WJ SAE AS22759/87 N/Weight Composite C NPC 26 THRU 4/0 WK SAE AS22759/88 N/Weight Composite C TPC 26 THRU 4/0 WL SAE AS22759/89 N/Weight Composite C SP ALLOY 26 THRU 20 WM SAE AS22759/90 N/Weight Composite C NP ALLOY 26 THRU 20 WN SAE AS22759/91 L/Weight Composite C SPC 26 THRU 10 WP SAE AS22759/92 L/Weight Composite C NPC 26 THRU 10 WR Phone: Fax:

24 Quality is not expensive. It is Priceless. Mil spec Insulation Voltage Temp Conductor AWG range Cable Designator SAE AS22759/180 L/Weight Composite C TPC 26 THRU 10 DB SAE AS22759/181 L/Weight Composite C SP ALLOY 26 THRU 20 DC SAE AS22759/182 N/Weight Composite C NP ALLOY 26 THRU 20 DE SAE AS22759/183 N/Weight Composite C SPC 8 THRU 4/0 DF SAE AS22759/184 N/Weight Composite C NPC 8 THRU 4/0 DG SAE AS22759/185 N/Weight Composite C TPC 8 THRU 4/0 DH SAE AS22759/186 N/Weight Composite C SPC 26 THRU 4/0 DJ SAE AS22759/187 N/Weight Composite C NPC 26 THRU 4/0 DK SAE AS22759/188 N/Weight Composite C TPC 26 THRU 4/0 DL SAE AS22759/189 N/Weight Composite C SP ALLOY 26 THRU 20 DM SAE AS22759/190 N/Weight Composite C NP ALLOY 26 THRU 20 DN SAE AS22759/191 L/Weight Composite C SPC 26 THRU 10 DP SAE AS22759/192 L/Weight Composite C NPC 26 THRU 10 DR Phone: Fax:

25 SAE AS22759/1 M22759 M22759/1 is first covered with polytetrafluoroethylene () tape and coated fiberglass tape, then a coated fiberglass braid and finished with a resin making it extra abrasion resistant. Ideal for applications where wire must operate in extremely harsh environments, under vibration and open flame exposure. MIL-SC WIRE Conductor: Silver Plated Copper Insulation: tape and coated Fiberglass tape/ Fiberglass braid / resin finish Temp. Rating: 200ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: EA Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/1-22-* WM22759/01-22-* 22 19X M22759/1-20-* WM22759/01-20-* 20 19X M22759/1-18-* WM22759/01-18-* 18 19X M22759/1-16-* WM22759/01-16-* 16 19X M22759/1-14-* WM22759/01-14-* 14 19X M22759/1-12-* WM22759/01-12-* 12 37X M22759/1-10-* WM22759/01-10-* 10 37X M22759/1-8-* WM22759/01-*8-* 8 133X M22759/1-6-* WM22759/01-*6-* 6 133X M22759/1-4-* WM22759/01-*4-* 4 133X M22759/1-2-* WM22759/01-*2-* 2 5X M22759/1-1-* WM22759/01-*1-* 1 817X M22759/1-1/0-* WM22759/01-*01-* 1/0 1045X M22759/1-2/0-* WM22759/01-*02-* 2/0 1330X M22759/1-3/0-* WM22759/01-*03-* 3/0 15X M22759/1-4/0-* WM22759/01-*04-* 4/0 2109X

26 MIL-SC WIRE M22759 SAE AS22759/2 M22759/2 is first covered with polytetrafluoroethylene () tape and coated fiberglass tape, then a coated fiberglass braid and finished with a resin making it extra abrasion resistant. Ideal for applications where wire must operate in extremely harsh environments, under vibration and open flame exposure. Conductor: Nickel Plated Copper Insulation: tape and coated fiberglass tape/ Fiberglass braid / resin finish Temp. Rating: 260ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: E Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/2-22-* WM22759/02-22-* 22 19X M22759/2-20-* WM22759/02-20-* 20 19X M22759/2-18-* WM22759/02-18-* 18 19X M22759/2-16-* WM22759/02-16-* 16 19X M22759/2-14-* WM22759/02-14-* 14 19X M22759/2-12-* WM22759/02-12-* 12 37X M22759/2-10-* WM22759/02-10-* 10 37X M22759/2-8-* WM22759/02-*8-* 8 133X M22759/2-6-* WM22759/02-*6-* 6 133X M22759/2-4-* WM22759/02-*4-* 4 133X M22759/2-2-* WM22759/02-*2-* 2 5X M22759/2-1-* WM22759/02-*1-* 1 817X M22759/2-1/0-* WM22759/02-*01-* 1/0 1045X M22759/2-2/0-* WM22759/02-*02-* 2/0 1330X M22759/2-3/0-* WM22759/02-*03-* 3/0 15X M22759/2-4/0-* WM22759/02-*04-* 4/0 2109X

27 SAE AS22759/3 M22759 M22759/3 is a first covered with polytetrafluoroethylene () tape and coated fiberglass tape, then a coated fiberglass braid and finished with a fused jacket. Ideal for applications where wire must operate in extremely harsh environments, under vibration and open flame exposure. MIL-SC WIRE Conductor: Nickel Plated Copper Insulation: tape and coated fiberglass tape/ Fiberglass braid Jacket: Fused Temp. Rating: 260ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: RA Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/3-22-* WM22759/03-22-* 22 19X M22759/3-20-* WM22759/03-20-* 20 19X M22759/3-18-* WM22759/03-18-* 18 19X M22759/3-16-* WM22759/03-16-* 16 19X M22759/3-14-* WM22759/03-14-* 14 19X M22759/3-12-* WM22759/03-12-* 12 37X M22759/3-10-* WM22759/03-10-* 10 37X M22759/3-8-* WM22759/03-*8-* 8 133X M22759/3-6-* WM22759/03-*6-* 6 133X M22759/3-4-* WM22759/03-*4-* 4 133X M22759/3-2-* WM22759/03-*2-* 2 5X M22759/3-1-* WM22759/03-*1-* 1 817X M22759/3-1/0-* WM22759/03-*01-* 1/0 1045X M22759/3-2/0-* WM22759/03-*02-* 2/0 1330X

28 MIL-SC WIRE M22759 SAE AS22759/4 M22759/4 is first covered with polytetrafluoroethylene () tape and coated fiberglass tape, then a coated fiberglass braid and finished with an extruded fluorinated ethylene propylene (FEP) jacket on size 4 AWG and larger. Ideal for applications where wire must operate in extremely harsh environments, under vibration and open flame exposure. Conductor: Silver Plated Copper Insulation: tape and coated fiberglass tape/ Fiberglass braid Jacket: Extruded FEP (4AWG and larger) Temp. Rating: 200ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: RB Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/4-22-* WM22759/04-22-* 22 19X M22759/4-20-* WM22759/04-20-* 20 19X M22759/4-18-* WM22759/04-18-* 18 19X M22759/4-16-* WM22759/04-16-* 16 19X M22759/4-14-* WM22759/04-14-* 14 19X M22759/4-12-* WM22759/04-12-* 12 37X M22759/4-10-* WM22759/04-10-* 10 37X M22759/4-8-* WM22759/04-*8-* 8 133X M22759/4-6-* WM22759/04-*6-* 6 133X M22759/4-4-* WM22759/04-*4-* 4 133X M22759/4-2-* WM22759/04-*2-* 2 5X M22759/4-1-* WM22759/04-*1-* 1 817X M22759/4-1/0-* WM22759/04-*01-* 1/0 1045X M22759/4-2/0-* WM22759/04-*02-* 2/0 1330X SAE AS22759/5 M22759/5 is insulated with extruded polytetrafluoroethylene () reinforced with abrasion resistant mineral fillers. This provides excellent mechanical strength. Commonly used where extra abrasion resistance and good flexibility are required. Conductor: Silver Plated Copper Insulation: Mineral Filled Extruded Temp. Rating: 200ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: VA Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/5-24-* WM22759/05-24-* 24 19X M22759/5-22-* WM22759/05-22-* 22 19X M22759/5-20-* WM22759/05-20-* 20 19X M22759/5-18-* WM22759/05-18-* 18 19X M22759/5-16-* WM22759/05-16-* 16 19X M22759/5-14-* WM22759/05-14-* 14 19X M22759/5-12-* WM22759/05-12-* 12 19X M22759/5-10-* WM22759/05-10-* 10 37X M22759/5-8-* WM22759/05-*8-* 8 133X M22759/5-6-* WM22759/05-*6-* 6 133X M22759/5-4-* WM22759/05-*4-* 4 133X

29 SAE AS22759/6 M22759 M22759/6 is insulated with extruded polytetrafluoroethylene () reinforced with abrasion resistant mineral fillers. This provides excellent mechanical strength. Commonly used where extra abrasion resistance and good flexibility are required. Conductor: Nickel Plated Copper Insulation: Mineral Filled Extruded Temp. Rating: 260ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: WA MIL-SC WIRE Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/6-24-* WM22759/06-24-* 24 19X M22759/6-22-* WM22759/06-22-* 22 19X M22759/6-20-* WM22759/06-20-* 20 19X M22759/6-18-* WM22759/06-18-* 18 19X M22759/6-16-* WM22759/06-16-* 16 19X M22759/6-14-* WM22759/06-14-* 14 19X M22759/6-12-* WM22759/06-12-* 12 19X M22759/6-10-* WM22759/06-10-* 10 37X M22759/6-8-* WM22759/06-*8-* 8 133X M22759/6-6-* WM22759/06-*6-* 6 133X M22759/6-4-* WM22759/06-*4-* 4 133X SAE AS22759/7 M22759/7 is insulated with extruded polytetrafluoroethylene () reinforced with abrasion resistant mineral fillers. This provides excellent mechanical strength. Commonly used where extra abrasion resistance and good flexibility are required. Conductor: Silver Plated Copper Insulation: Mineral Filled Extruded Temp. Rating: 200ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: SA Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/7-24-* WM22759/07-24-* 24 19X M22759/7-22-* WM22759/07-22-* 22 19X M22759/7-20-* WM22759/07-20-* 20 19X M22759/7-18-* WM22759/07-18-* 18 19X M22759/7-16-* WM22759/07-16-* 16 19X M22759/7-14-* WM22759/07-14-* 14 19X M22759/7-12-* WM22759/07-12-* 12 19X M22759/7-10-* WM22759/07-10-* 10 37X M22759/7-8-* WM22759/07-*8-* 8 133X M22759/7-6-* WM22759/07-*6-* 6 133X M22759/7-4-* WM22759/07-*4-* 4 133X

30 MIL-SC WIRE M22759 SAE AS22759/8 M22759/8 is insulated with extruded polytetrafluoroethylene () reinforced with abrasion resistant mineral fillers. This provides excellent mechanical strength. Commonly used where extra abrasion resistance and good flexibility are required. Conductor: Nickel Plated Copper Insulation: Mineral Filled Extruded Temp. Rating: 260ºC Voltage Rating: 600 Volts R.M.S. M27500 Type: TA Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/8-24-* WM22759/08-24-* 24 19X M22759/8-22-* WM22759/08-22-* 22 19X M22759/8-20-* WM22759/08-20-* 20 19X M22759/8-18-* WM22759/08-18-* 18 19X M22759/8-16-* WM22759/08-16-* 16 19X M22759/8-14-* WM22759/08-14-* 14 19X M22759/8-12-* WM22759/08-12-* 12 19X M22759/8-10-* WM22759/08-10-* 10 37X M22759/8-8-* WM22759/08-*8-* 8 133X M22759/8-6-* WM22759/08-*6-* 6 133X M22759/8-4-* WM22759/08-*4-* 4 133X SAE AS22759/9 M22759/9 is insulated with extruded polytetrafluoroethylene (). Commonly used in aircraft engines and wherever abrasion resistance is required. Conductor: Silver Plated Copper Insulation: Extruded Temp. Rating: 200º C Voltage Rating: 1000 Volts R.M.S. M27500 Type: LE Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/9-28-* WM22759/09-28-* 28 7X M22759/9-26-* WM22759/09-26-* 26 19X M22759/9-24-* WM22759/09-24-* 24 19X M22759/9-22-* WM22759/09-22-* 22 19X M22759/9-20-* WM22759/09-20-* 20 19X M22759/9-18-* WM22759/09-18-* 18 19X M22759/9-16-* WM22759/09-16-* 16 19X M22759/9-14-* WM22759/09-14-* 14 19X M22759/9-12-* WM22759/09-12-* 12 19X M22759/9-10-* WM22759/09-10-* 10 37X M22759/9-8-* WM22759/09-*8-* 8 133X

31 SAE AS22759/10 M22759 M22759/10 is insulated with extruded polytetrafluoroethylene (). Commonly used in aircraft engines and wherever abrasion resistance is required. Conductor: Nickel Plated Copper Insulation: Extruded Temp. Rating: 260º C Voltage Rating: 1000 Volts R.M.S. M27500 Type: LH MIL-SC WIRE Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/10-28-* WM22759/10-28-* 28 7X M22759/10-26-* WM22759/10-26-* 26 19X M22759/10-24-* WM22759/10-24-* 24 19X M22759/10-22-* WM22759/10-22-* 22 19X M22759/10-20-* WM22759/10-20-* 20 19X M22759/10-18-* WM22759/10-18-* 18 19X M22759/10-16-* WM22759/10-16-* 16 19X M22759/10-14-* WM22759/10-14-* 14 19X M22759/10-12-* WM22759/10-12-* 12 19X M22759/10-10-* WM22759/10-10-* 10 37X M22759/10-8-* WM22759/10-*8-* 8 133X SAE AS22759/11 M22759/11 is insulated with extruded polytetrafluoroethylene (). Commonly used in aircraft engines and wherever abrasion resistance is required. Conductor: Silver Plated Copper Insulation: Extruded Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: RC Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/11-28-* WM22759/11-28-* 28 7X M22759/11-26-* WM22759/11-26-* 26 19X M22759/11-24-* WM22759/11-24-* 24 19X M22759/11-22-* WM22759/11-22-* 22 19X M22759/11-20-* WM22759/11-20-* 20 19X M22759/11-18-* WM22759/11-18-* 18 19X M22759/11-16-* WM22759/11-16-* 16 19X M22759/11-14-* WM22759/11-14-* 14 19X M22759/11-12-* WM22759/11-12-* 12 19X M22759/11-10-* WM22759/11-10-* 10 37X M22759/11-8-* WM22759/11-*8-* 8 133X

32 MIL-SC WIRE M22759 SAE AS22759/12 M22759/12 is insulated with extruded polytetrafluoroethylene (). Commonly used in aircraft engines and wherever abrasion resistance is required. Conductor: Nickel Plated Copper Insulation: Extruded Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: RE Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/12-28-* WM22759/12-28-* 28 7X M22759/12-26-* WM22759/12-26-* 26 19X M22759/12-24-* WM22759/12-24-* 24 19X M22759/12-22-* WM22759/12-22-* 22 19X M22759/12-20-* WM22759/12-20-* 20 19X M22759/12-18-* WM22759/12-18-* 18 19X M22759/12-16-* WM22759/12-16-* 16 19X M22759/12-14-* WM22759/12-14-* 14 19X M22759/12-12-* WM22759/12-12-* 12 19X M22759/12-10-* WM22759/12-10-* 10 37X M22759/12-8-* WM22759/12-*8-* 8 133X SAE AS22759/13 M22759/13 has fluorinated ethylene propylene (FEP) insulation with a clear polyvinylidene fluoride (PVDF) jacket. Commonly used in aerospace applications where resistance to high temperature and high reliability are required. Conductor: Tin Plated Copper Insulation: FEP Jacket: PVDF Temp. Rating: 135º C Voltage Rating: 600 Volts R.M.S. M27500 Type: CA Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/13-24-* WM22759/13-24-* 24 19X M22759/13-22-* WM22759/13-22-* 22 19X M22759/13-20-* WM22759/13-20-* 20 19X M22759/13-18-* WM22759/13-18-* 18 19X M22759/13-16-* WM22759/13-16-* 16 19X M22759/13-14-* WM22759/13-14-* 14 19X M22759/13-12-* WM22759/13-12-* 12 37X M22759/13-10-* WM22759/13-10-* 10 37X

33 SAE AS22759/16 M22759 M22759/16 is a general purpose hook-up wire insulated with a single layer of extruded ethylene-tetrafluoroethylene (ETFE). Commonly used in MIL-Spec and Aerospace applications. Conductor: Tin Plated Copper Insulation: Extruded ETFE Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: TE MIL-SC WIRE Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/16-24-* WM22759/16-24-* 24 19X M22759/16-22-* WM22759/16-22-* 22 19X M22759/16-20-* WM22759/16-20-* 20 19X M22759/16-18-* WM22759/16-18-* 18 19X M22759/16-16-* WM22759/16-16-* 16 19X M22759/16-14-* WM22759/16-14-* 14 19X M22759/16-12-* WM22759/16-12-* 12 37X M22759/16-10-* WM22759/16-10-* 10 37X M22759/16-8-* WM22759/16-*8-* 8 133X M22759/16-6-* WM22759/16-*6-* 6 133X M22759/16-4-* WM22759/16-*4-* 4 133X M22759/16-2-* WM22759/16-*2-* 2 5X M22759/16-1-* WM22759/16-*1-* 1 817X M22759/16-1/0-* WM22759/16-*01-* 1/0 1045X M22759/16-2/0-* WM22759/16-*02-* 2/0 1330X SAE AS22759/18 M22759/18 wires have thin wall extruded ethylene-tetrafluoroethylene (ETFE) insulation for aerospace and other applications requiring lightweight, tight diameter tolerances, and enhanced mechanical toughness. The ETFE insulation also provides exceptional resistance to chemicals. Conductor: Tin Plated Copper Insulation: Extruded ETFE Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: TG Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/18-26-* WM22759/18-26-* 26 19X M22759/18-24-* WM22759/18-24-* 24 19X M22759/18-22-* WM22759/18-22-* 22 19X M22759/18-20-* WM22759/18-20-* 20 19X M22759/18-18-* WM22759/18-18-* 18 19X M22759/18-16-* WM22759/18-16-* 16 19X M22759/18-14-* WM22759/18-14-* 14 19X M22759/18-12-* WM22759/18-12-* 12 37X M22759/18-10-* WM22759/18-10-* 10 37X

34 MIL-SC WIRE M22759 SAE AS22759/19 M22759/19 wires have thin wall extruded ethylene-tetrafluoroethylene (ETFE) insulation for aerospace and other applications requiring lightweight, tight diameter tolerances, and enhanced mechanical toughness. The ETFE insulation also provides exceptional resistance to chemicals. Conductor: Silver Plated High Strength Copper Alloy Insulation: Extruded ETFE Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: TH Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/19-26-* WM22759/19-26-* 26 19X M22759/19-24-* WM22759/19-24-* 24 19X M22759/19-22-* WM22759/19-22-* 22 19X M22759/19-20-* WM22759/19-20-* 20 19X SAE AS22759/29 M22759/29 wire has an extruded polytetrafluoroethylene () insulation with a polyimide hard coat for increased cut-through and abrasion resistance. Commonly used in Mil-Spec and Aerospace applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. Conductor: Nickel Plated Copper Insulation: Extruded / Polyimide Coat Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: JC Mil-Spec Part WireMasters Part AWG Stranding Min Max (lbs/1000ft) M22759/29-28-* WM22759/29-28-* 28 7X M22759/29-26-* WM22759/29-26-* 26 19X M22759/29-24-* WM22759/29-24-* 24 19X M22759/29-22-* WM22759/29-22-* 22 19X M22759/29-20-* WM22759/29-20-* 20 19X M22759/29-18-* WM22759/29-18-* 18 19X M22759/29-16-* WM22759/29-16-* 16 19X M22759/29-14-* WM22759/29-14-* 14 19X M22759/29-12-* WM22759/29-12-* 12 19X M22759/29-10-* WM22759/29-10-* 10 37X

35 SAE AS22759/32 M22759 M22759/32 is a lightweight, high temperature airframe and avionics wire insulated with a single layer of cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. MIL-SC WIRE Conductor: Tin Plated Copper Insulation: Cross-linked modified ETFE Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SB Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/32-30-* WM22759/32-30-* 30 7X M22759/32-28-* WM22759/32-28-* 28 7X M22759/32-26-* WM22759/32-26-* 26 19X M22759/32-24-* WM22759/32-24-* 24 19X M22759/32-22-* WM22759/32-22-* 22 19X M22759/32-20-* WM22759/32-20-* 20 19X M22759/32-18-* WM22759/32-18-* 18 19X M22759/32-16-* WM22759/32-16-* 16 19X M22759/32-14-* WM22759/32-14-* 14 19X M22759/32-12-* WM22759/32-12-* 12 37X SAE AS22759/33 M22759/33 is a lightweight, high temperature airframe and avionics wire insulated with a single layer of cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. Conductor: Silver Plated High Strength Copper Alloy Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SC Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/33-30-* WM22759/33-30-* 30 7X M22759/33-28-* WM22759/33-28-* 28 7X M22759/33-26-* WM22759/33-26-* 26 19X M22759/33-24-* WM22759/33-24-* 24 19X M22759/33-22-* WM22759/33-22-* 22 19X M22759/33-20-* WM22759/33-20-* 20 19X

36 MIL-SC WIRE M22759 SAE AS22759/34 M22759/34 is a normal weight, high temperature airframe and avionics wire insulated with a dual layer of cross-linked, modified ethylene-tetrafluoroethylene (ETFE). The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. Sizes 2 and larger have a dark green, aromatic polyimide braid with a color code designator of 5D. Conductor: Tin Plated Copper Insulation: Cross-linked modified ETFE Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SD Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/34-24-* WM22759/34-24-* 24 19X M22759/34-22-* WM22759/34-22-* 22 19X M22759/34-20-* WM22759/34-20-* 20 19X M22759/34-18-* WM22759/34-18-* 18 19X M22759/34-16-* WM22759/34-16-* 16 19X M22759/34-14-* WM22759/34-14-* 14 19X M22759/34-12-* WM22759/34-12-* 12 37X M22759/34-10-* WM22759/34-10-* 10 37X M22759/34-8-* WM22759/34-*8-* 8 133X M22759/34-6-* WM22759/34-*6-* 6 133X M22759/34-4-* WM22759/34-*4-* 4 133X M22759/34-2-* WM22759/34-*2-* 2 5X M22759/34-1-* WM22759/34-*1-* 1 817X M22759/34-1/0-* WM22759/34-*01-* 1/0 1045X M22759/34-2/0-* WM22759/34-*02-* 2/0 1330X SAE AS22759/35 M22759/35 is a normal weight, high temperature airframe and avionics wire insulated with a dual layer cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. Conductor: Silver Plated High Strength Copper Alloy Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SE Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/35-26-* WM22759/35-26-* 26 19X M22759/35-24-* WM22759/35-24-* 24 19X M22759/35-22-* WM22759/35-22-* 22 19X M22759/35-20-* WM22759/35-20-* 20 19X

37 SAE AS22759/41 M22759 M22759/41 is a normal weight, high temperature airframe and avionics wire insulated with a dual layer cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. It exhibits high resistance to flame, chemical attack, radiation, and soldering iron contact. The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. Sizes 2 and larger have a dark green, aromatic polyimide braid with a color code designator of 5D. MIL-SC WIRE Conductor: Nickel Plated Copper Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SM Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/41-26-* WM22759/41-26-* 26 19X M22759/41-24-* WM22759/41-24-* 24 19X M22759/41-22-* WM22759/41-22-* 22 19X M22759/41-20-* WM22759/41-20-* 20 19X M22759/41-18-* WM22759/41-18-* 18 19X M22759/41-16-* WM22759/41-16-* 16 19X M22759/41-14-* WM22759/41-14-* 14 19X M22759/41-12-* WM22759/41-12-* 12 37X M22759/41-10-* WM22759/41-10-* 10 37X M22759/41-8-* WM22759/41-*8-* 8 133X M22759/41-6-* WM22759/41-*6-* 6 133X M22759/41-4-* WM22759/41-*4-* 4 133X M22759/41-2-* WM22759/41-*2-* 2 5X M22759/41-1-* WM22759/41-*1-* 1 817X M22759/41-1/0-* WM22759/41-*01-* 1/0 1045X M22759/41-2/0-* WM22759/41-*02-* 2/0 1330X SAE AS22759/42 M22759/42 is a normal weight, high temperature airframe and avionics wire insulated with a dual layer cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. It exhibits high resistance to flame, chemical attack, radiation, and soldering iron contact. The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. The high strength conductor improves the flex life and break strength of the wire. Conductor: Nickel Plated High Strength Copper Alloy Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SN Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/42-26-* WM22759/42-26-* 26 19X M22759/42-24-* WM22759/42-24-* 24 19X M22759/42-22-* WM22759/42-22-* 22 19X M22759/42-20-* WM22759/42-20-* 20 19X

38 MIL-SC WIRE M22759 SAE AS22759/43 M22759/43 is a normal weight, high temperature airframe and avionics wire insulated with a dual layer cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. It exhibits high resistance to flame, chemical attack, radiation, and soldering iron contact. The dual insulation provides superior cut-through and abrasion resistance making it ideal for use in Mil-Spec and Aerospace applications. Sizes 2 and larger have a dark green, aromatic polyimide braid with a color code designator of 5D. Conductor: Silver Plated Copper Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SP Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/43-26-* WM22759/43-26-* 26 19X M22759/43-24-* WM22759/43-24-* 24 19X M22759/43-22-* WM22759/43-22-* 22 19X M22759/43-20-* WM22759/43-20-* 20 19X M22759/43-18-* WM22759/43-18-* 18 19X M22759/43-16-* WM22759/43-16-* 16 19X M22759/43-14-* WM22759/43-14-* 14 19X M22759/43-12-* WM22759/43-12-* 12 37X M22759/43-10-* WM22759/43-10-* 10 37X M22759/43-8-* WM22759/43-*8-* 8 133X M22759/43-6-* WM22759/43-*6-* 6 133X M22759/43-4-* WM22759/43-*4-* 4 133X M22759/43-2-* WM22759/43-*2-* 2 5X M22759/43-1-* WM22759/43-*1-* 1 817X M22759/43-1/0-* WM22759/43-*01-* 1/0 1045X M22759/43-2/0-* WM22759/43-*02-* 2/0 1330X SAE AS22759/44 M22759/44 is a lightweight, high temperature airframe and avionics wire insulated with a single layer of cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. Commonly used in Mil-Spec and Aerospace applications where lightweight, excellent mechanical toughness, and resistance to chemicals are required. Conductor: Silver Plated Copper Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SR Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/44-28-* WM22759/44-28-* 28 7X M22759/44-26-* WM22759/44-26-* 26 19X M22759/44-24-* WM22759/44-24-* 24 19X M22759/44-22-* WM22759/44-22-* 22 19X M22759/44-20-* WM22759/44-20-* 20 19X M22759/44-18-* WM22759/44-18-* 18 19X M22759/44-16-* WM22759/44-16-* 16 19X M22759/44-14-* WM22759/44-14-* 14 19X M22759/44-12-* WM22759/44-12-* 12 37X

39 SAE AS22759/45 M22759 M22759/45 is a lightweight, high temperature airframe and avionics wire insulated with a single layer of cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. Commonly used in Mil-Spec and Aerospace applications where lightweight, excellent mechanical toughness, and resistance to chemicals are required. MIL-SC WIRE Conductor: Nickel Plated Copper Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: SS Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/45-28-* WM22759/45-28-* 28 7X M22759/45-26-* WM22759/45-26-* 26 19X M22759/45-24-* WM22759/45-24-* 24 19X M22759/45-22-* WM22759/45-22-* 22 19X M22759/45-20-* WM22759/45-20-* 20 19X M22759/45-18-* WM22759/45-18-* 18 19X M22759/45-16-* WM22759/45-16-* 16 19X M22759/45-14-* WM22759/45-14-* 14 19X M22759/45-12-* WM22759/45-12-* 12 37X SAE AS22759/46 M22759/46 is a lightweight, high temperature airframe and avionics wire insulated with a single layer of cross-linked, modified ethylene-tetrafluoroethylene (ETFE) insulation. Commonly used in Mil-Spec and Aerospace applications where lightweight, excellent mechanical toughness, and resistance to chemicals are required. Conductor: Nickel Plated High Strength Copper Alloy Insulation: Cross-linked modified ETFE Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: ST Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/46-28-* WM22759/46-28-* 28 7X M22759/46-26-* WM22759/46-26-* 26 19X M22759/46-24-* WM22759/46-24-* 24 19X M22759/46-22-* WM22759/46-22-* 22 19X M22759/46-20-* WM22759/46-20-* 20 19X

40 MIL-SC WIRE M22759 SAE AS22759/80 M22759/80 wires are lightweight, high-performance aerospace hook-up wires insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, lightweight, and high break strength. Conductor: Tin Plated Copper Insulation: /polyimide/ tape, covered with tape Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WB Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/80-26-* WM22759/80-26-* 26 19X M22759/80-24-* WM22759/80-24-* 24 19X M22759/80-22-* WM22759/80-22-* 22 19X M22759/80-20-* WM22759/80-20-* 20 19X M22759/80-18-* WM22759/80-18-* 18 19X M22759/80-16-* WM22759/80-16-* 16 19X M22759/80-14-* WM22759/80-14-* 14 19X M22759/80-12-* WM22759/80-12-* 12 37X M22759/80-10-* WM22759/80-10-* 10 37X SAE AS22759/81 M22759/81 wires are lightweight, high-performance aerospace hook-up wires insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, lightweight, and high break strength. Conductor: Silver Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WC Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/81-26-* WM22759/81-26-* 26 19X M22759/81-24-* WM22759/81-24-* 24 19X M22759/81-22-* WM22759/81-22-* 22 19X M22759/81-20-* WM22759/81-20-* 20 19X

41 SAE AS22759/82 M22759 M22759/82 wires are lightweight, high-performance aerospace hook-up wires insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, lightweight, and high break strength. MIL-SC WIRE Conductor: Nickel Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WE Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/82-26-* WM22759/82-26-* 26 19X M22759/82-24-* WM22759/82-24-* 24 19X M22759/82-22-* WM22759/82-22-* 22 19X M22759/82-20-* WM22759/82-20-* 20 19X SAE AS22759/83 M22759/83 wires are large size, high-performance aerospace hook-up wires insulated with four layers of polytetrafluoroethylene () tape and / polyimide/ tape, with an outer layer of polyamide braid for superior abrasion resistance. The preferred color of the polyimide braid is dark green with the color designator 5D. White is an acceptable alternate with a color designator 9. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. Conductor: Insulation: Temp. Rating: Voltage Rating: 600 Volts R.M.S. M27500 Type: WF Silver Plated Copper 4 layers of /polyimide/ tape Covered with Polyamide Braid 200º C Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/83-8-* WM22759/83-*8-* 8 133X M22759/83-6-* WM22759/83-*6-* 6 133X M22759/83-4-* WM22759/83-*4-* 4 133X M22759/83-2-* WM22759/83-*2-* 2 5X M22759/83-1-* WM22759/83-*1-* 1 817X M22759/83-1/0-* WM22759/83-*01-* 1/0 1045X M22759/83-2/0-* WM22759/83-*02-* 2/0 1330X M22759/83-3/0-* WM22759/83-*03-* 3/0 15X M22759/83-4/0-* WM22759/83-*04-* 4/0 2109X

42 MIL-SC WIRE M22759 SAE AS22759/84 M22759/84 wires are large size, high-performance aerospace hook-up wires insulated with four layers of polytetrafluoroethylene () tape and / polyimide/ tape, with an outer layer of polyamide braid for superior abrasion resistance. The preferred color of the polyimide braid is dark green with the color designator 5D. White is an acceptable alternate with a color designator 9. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. Conductor: Insulation: Temp. Rating: Voltage Rating: 600 Volts R.M.S. M27500 Type: WG Nickel Plated Copper 4 layers of /polyimide/ tape Covered with Polyamide Braid 260º C Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/84-8-* WM22759/84-*8-* 8 133X M22759/84-6-* WM22759/84-*6-* 6 133X M22759/84-4-* WM22759/84-*4-* 4 133X M22759/84-2-* WM22759/84-*2-* 2 5X M22759/84-1-* WM22759/84-*1-* 1 817X M22759/84-1/0-* WM22759/84-*01-* 1/0 1045X M22759/84-2/0-* WM22759/84-*02-* 2/0 1330X M22759/84-3/0-* WM22759/84-*03-* 3/0 15X M22759/84-4/0-* WM22759/84-*04-* 4/0 2109X SAE AS22759/85 M22759/85 wires are large size, high-performance aerospace hook-up wires insulated with four layers of polytetrafluoroethylene () tape and / polyimide/ tape, with an outer layer of polyamide braid for superior abrasion resistance. The preferred color of the polyimide braid is dark green with the color designator 5D. White is an acceptable alternate with a color designator 9. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. Conductor: Insulation: Temp. Rating: Voltage Rating: 600 Volts R.M.S. M27500 Type: WH Tin Plated Copper 4 layers of /polyimide/ tape Covered with Polyamide Braid 150º C Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/85-8-* WM22759/85-*8-* 8 133X M22759/85-6-* WM22759/85-*6-* 6 133X M22759/85-4-* WM22759/85-*4-* 4 133X M22759/85-2-* WM22759/85-*2-* 2 5X M22759/85-1-* WM22759/85-*1-* 1 817X M22759/85-1/0-* WM22759/85-*01-* 1/0 1045X M22759/85-2/0-* WM22759/85-*02-* 2/0 1330X M22759/85-3/0-* WM22759/85-*03-* 3/0 15X M22759/85-4/0-* WM22759/85-*04-* 4/0 2109X

43 SAE AS22759/86 M22759 M22759/86 wires are normal weight, high- performance aerospace hook-up wires insulated with two layers of polytetrafluoroethylene () tape and / polyimide/ tape for gauges 26-10, three for gauges 8-6, and four for gauges 4-4/0. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. MIL-SC WIRE Conductor: Silver Plated Copper Insulation: /polyimide/ tape and tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WJ Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/86-26-* WM22759/86-26-* 26 19X M22759/86-24-* WM22759/86-24-* 24 19X M22759/86-22-* WM22759/86-22-* 22 19X M22759/86-20-* WM22759/86-20-* 20 19X M22759/86-18-* WM22759/86-18-* 18 19X M22759/86-16-* WM22759/86-16-* 16 19X M22759/86-14-* WM22759/86-14-* 14 19X M22759/86-12-* WM22759/86-12-* 12 37X M22759/86-10-* WM22759/86-10-* 10 37X M22759/86-8-* WM22759/86-*8-* 8 133X M22759/86-6-* WM22759/86-*6-* 6 133X M22759/86-4-* WM22759/86-*4-* 4 133X M22759/86-2-* WM22759/86-*2-* 2 5X M22759/86-1-* WM22759/86-*1-* 1 817X M22759/86-01-* WM22759/86-*01-* 1/0 1045X M22759/86-02-* WM22759/86-*02-* 2/0 1330X M22759/86-03-* WM22759/86-*03-* 3/0 15X M22759/86-04-* WM22759/86-*04-* 4/0 2,109X

44 MIL-SC WIRE M22759 SAE AS22759/87 M22759/87 wires are normal weight, high- performance aerospace hook-up wires insulated with two layers of polytetrafluoroethylene () tape and / polyimide/ tape for gauges 26-10, three for gauges 8-6, and four for gauges 4-4/0. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. Conductor: Nickel Plated Copper Insulation: /polyimide/ tape and tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WK Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/87-26-* WM22759/87-26-* 26 19X M22759/87-24-* WM22759/87-24-* 24 19X M22759/87-22-* WM22759/87-22-* 22 19X M22759/87-20-* WM22759/87-20-* 20 19X M22759/87-18-* WM22759/87-18-* 18 19X M22759/87-16-* WM22759/87-16-* 16 19X M22759/87-14-* WM22759/87-14-* 14 19X M22759/87-12-* WM22759/87-12-* 12 37X M22759/87-10-* WM22759/87-10-* 10 37X M22759/87-8-* WM22759/87-*8-* 8 133X M22759/87-6-* WM22759/87-*6-* 6 133X M22759/87-4-* WM22759/87-*4-* 4 133X M22759/87-2-* WM22759/87-*2-* 2 5X M22759/87-1-* WM22759/87-*1-* 1 817X M22759/87-01-* WM22759/87-*01-* 1/0 1045X M22759/87-02-* WM22759/87-*02-* 2/0 1330X M22759/87-03-* WM22759/87-*03-* 3/0 15X M22759/87-04-* WM22759/87-*04-* 4/0 2,109X

45 SAE AS22759/88 M22759 M22759/88 wires are normal weight, high performance aerospace hook-up wires insulated with two layers of polytetrafluoroethylene () tape and / polyimide/ tape for gauges 26-10, three for gauges 8-6, and four for gauges 4-4/0. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. MIL-SC WIRE Conductor: Tin Plated Copper Insulation: /polyimide/ tape and tape Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WL Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/88-26-* WM22759/88-26-* 26 19X M22759/88-24-* WM22759/88-24-* 24 19X M22759/88-22-* WM22759/88-22-* 22 19X M22759/88-20-* WM22759/88-20-* 20 19X M22759/88-18-* WM22759/88-18-* 18 19X M22759/88-16-* WM22759/88-16-* 16 19X M22759/88-14-* WM22759/88-14-* 14 19X M22759/88-12-* WM22759/88-12-* 12 37X M22759/88-10-* WM22759/88-10-* 10 37X M22759/88-8-* WM22759/88-*8-* 8 133X M22759/88-6-* WM22759/88-*6-* 6 133X M22759/88-4-* WM22759/88-*4-* 4 133X M22759/88-2-* WM22759/88-*2-* 2 5X M22759/88-1-* WM22759/88-*1-* 1 817X M22759/88-01-* WM22759/88-*01-* 1/0 1045X M22759/88-02-* WM22759/88-*02-* 2/0 1330X M22759/88-03-* WM22759/88-*03-* 3/0 15X M22759/88-04-* WM22759/88-*04-* 4/0 2,109X

46 MIL-SC WIRE M22759 SAE AS22759/89 M22759/89 wires lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength. Conductor: Silver Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WM Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/89-26-* WM22759/89-26-* 26 19X M22759/89-24-* WM22759/89-24-* 24 19X M22759/89-22-* WM22759/89-22-* 22 19X M22759/89-20-* WM22759/89-20-* 20 19X SAE AS22759/90 M22759/90 wires lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength. Conductor: Nickel Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WN Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/90-26-* WM22759/90-26-* 26 19X M22759/90-24-* WM22759/90-24-* 24 19X M22759/90-22-* WM22759/90-22-* 22 19X M22759/90-20-* WM22759/90-20-* 20 19X

47 SAE AS22759/91 M22759 M22759/91 wires are lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability and lightweight. MIL-SC WIRE Conductor: Silver Plated Copper Insulation: /polyimide/ tape, covered with tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WP Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/91-26-* WM22759/91-26-* 26 19X M22759/91-24-* WM22759/91-24-* 24 19X M22759/91-22-* WM22759/91-22-* 22 19X M22759/91-20-* WM22759/91-20-* 20 19X M22759/91-18-* WM22759/91-18-* 18 19X M22759/91-16-* WM22759/91-16-* 16 19X M22759/91-14-* WM22759/91-14-* 14 19X M22759/91-12-* WM22759/91-12-* 12 37X M22759/91-10-* WM22759/91-10-* 10 37X SAE AS22759/92 M22759/92 wires are lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape. These wires are designed for aerospace and other applications requiring excellent thermal stability and lightweight. Conductor: Nickel Plated Copper Insulation: /polyimide/ tape, covered with tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: WR Mil-Spec Part WireMasters Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/92-26-* WM22759/92-26-* 26 19X M22759/92-24-* WM22759/92-24-* 24 19X M22759/92-22-* WM22759/92-22-* 22 19X M22759/92-20-* WM22759/92-20-* 20 19X M22759/92-18-* WM22759/92-18-* 18 19X M22759/92-16-* WM22759/92-16-* 16 19X M22759/92-14-* WM22759/92-14-* 14 19X M22759/92-12-* WM22759/92-12-* 12 37X M22759/92-10-* WM22759/92-10-* 10 37X

48 M22759 SAE AS22759/180 MILSC WIRE M22759/180 wires are lightweight, high-performance aerospace hook-up wires insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability, lightweight, and high break strength. Conductor: Tin Plated Copper Insulation: /polyimide/ tape, covered with tape Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DB Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x M22759/ * 18 19x M22759/ * 16 19x M22759/ * 14 19x M22759/ * 12 37x M22759/ * 10 37x SAE AS22759/181 M22759/181 wires are lightweight, high-performance aerospace hook-up wires insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability, lightweight, and high break strength. Conductor: Silver Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DC Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x

49 SAE AS22759/182 M22759 M22759/82 wires are lightweight, high-performance aerospace hook-up wires insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability, lightweight, and high break strength. Conductor: Nickel Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DE MILSC WIRE Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x SAE AS22759/183 M22759/83 wires are large size, high-performance aerospace hook-up wires insulated with four layers of polytetrafluoroethylene () tape and / polyimide/ tape, with an outer layer of polyamide braid for superior abrasion resistance. The preferred color of the polyimide braid is dark green with the color designator 5D. White is an acceptable alternate with a color designator 9. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. Conductor: Silver Plated Copper Insulation: 4 layers of /polyimide/ tape Covered with Polyamide Braid Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DF Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/183-2-* 2 5x M22759/183-1-* 1 817x M22759/183-1/0-* 1/0 1045x M22759/183-2/0-* 2/0 1330x M22759/183-3/0-* 3/0 15x M22759/183-4/0-* 4/0 2109x

50 M22759 SAE AS22759/184 MILSC WIRE M22759/184 wires are large size, high-performance aerospace hook-up wires insulated with four layers of polytetrafluoroethylene () tape and / polyimide/ tape, with an outer layer of polyamide braid for superior abrasion resistance. The preferred color of the polyimide braid is dark green with the color designator 5D. White is an acceptable alternate with a color designator 9. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. Conductor: Insulation: Temp. Rating: Voltage Rating: 600 Volts R.M.S. M27500 Type: DG Nickel Plated Copper 4 layers of /polyimide/ tape Covered with Polyamide Braid 260º C Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/184-2-* 2 5x M22759/184-1-* 1 817x M22759/184-1/0-* 1/0 1045x M22759/184-2/0-* 2/0 1330x M22759/184-3/0-* 3/0 15x M22759/184-4/0-* 4/0 2109x SAE AS22759/185 M22759/185 wires are large size, high-performance aerospace hook-up wires insulated with four layers of polytetrafluoroethylene () tape and / polyimide/ tape, with an outer layer of polyamide braid for superior abrasion resistance. The preferred color of the polyimide braid is dark green with the color designator 5D. White is an acceptable alternate with a color designator 9. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance. Conductor: Insulation: Temp. Rating: Voltage Rating: 600 Volts R.M.S. M27500 Type: DH Tin Plated Copper 4 layers of /polyimide/ tape Covered with Polyamide Braid 150º C Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/185-2-* 2 5x M22759/185-1-* 1 817x M22759/185-1/0-* 1/0 1045x M22759/185-2/0-* 2/0 1330x M22759/185-3/0-* 3/0 15x M22759/185-4/0-* 4/0 2109x

51 SAE AS22759/186 M22759 M22759/186 wires are normal weight, high- performance aerospace hook-up wires insulated with two layers of polytetrafluoroethylene () tape and / polyimide/ tape for gauges 26-10, three for gauges 8-6, and four for gauges 4-4/0. The edges of the outer insulation have been fused to create a seamless taped insulation. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. Conductor: Silver Plated Copper Insulation: /polyimide/ tape and tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DJ Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x M22759/ * 18 19x M22759/ * 16 19x M22759/ * 14 19x M22759/ * 12 37x M22759/ * 10 37x M22759/186-8-* 8 133x M22759/186-6-* 6 133x M22759/186-4-* 4 133x M22759/186-2-* 2 5x M22759/186-1-* 1 817x M22759/ * 1/0 1,045x M22759/ * 2/0 1,330x M22759/ * 3/0 1,5x M22759/ * 4/0 2,109x MILSC WIRE 45

52 M22759 SAE AS22759/187 MILSC WIRE M22759/187 wires are normal weight, high- performance aerospace hook-up wires insulated with two layers of polytetrafluoroethylene () tape and / polyimide/ tape for gauges 26-10, three for gauges 8-6, and four for gauges 4-4/0. The edges of the outer insulation have been fused to create a seamless taped insulation. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. Conductor: Nickel Plated Copper Insulation: /polyimide/ tape and tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DK Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x M22759/ * 18 19x M22759/ * 16 19x M22759/ * 14 19x M22759/ * 12 37x M22759/ * 10 37x M22759/187-8-* 8 133x M22759/187-6-* 6 133x M22759/187-4-* 4 133x M22759/187-2-* 2 5x M22759/187-1-* 1 817x M22759/ * 1/0 1,045x M22759/ * 2/0 1,330x M22759/ * 3/0 1,5x M22759/ * 4/0 2,109x

53 SAE AS22759/188 M22759 M22759/188 wires are normal weight, high performance aerospace hook-up wires insulated with two layers of polytetrafluoroethylene () tape and / polyimide/ tape for gauges 26-10, three for gauges 8-6, and four for gauges 4-4/0. The edges of the outer insulation have been fused to create a seamless taped insulation. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance. Conductor: Tin Plated Copper Insulation: /polyimide/ tape and tape Temp. Rating: 150º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DL Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x M22759/ * 18 19x M22759/ * 16 19x M22759/ * 14 19x M22759/ * 12 37x M22759/ * 10 37x M22759/188-8-* 8 133x M22759/188-6-* 6 133x M22759/188-4-* 4 133x M22759/188-2-* 2 5x M22759/188-1-* 1 817x M22759/ * 1/0 1,045x M22759/ * 2/0 1,330x M22759/ * 3/0 1,5x M22759/ * 4/0 2,109x SAE AS22759/189 MILSC WIRE M22759/189 wires lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength. Conductor: Silver Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DM Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x

54 M22759 SAE AS22759/190 MILSC WIRE M22759/190 wires lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength. Conductor: Nickel Plated High Strength Copper Alloy Insulation: /polyimide/ tape, covered with tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DN Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x SAE AS22759/191 M22759/191 wires are lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability and lightweight. Conductor: Silver Plated Copper Insulation: /polyimide/ tape, covered with tape Temp. Rating: 200º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DP Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x M22759/ * 18 19x M22759/ * 16 19x M22759/ * 14 19x M22759/ * 12 37x M22759/ * 10 37x

55 SAE AS22759/192 M22759 M22759/192 wires are lightweight, high-performance aerospace hook-up wires are insulated with a layer of polytetrafluoroethylene ()/polyimide/ tape, covered with tape that has been fused to create a seamless outer covering. These wires are designed for aerospace and other applications requiring excellent thermal stability and lightweight. Conductor: Nickel Plated Copper Insulation: /polyimide/ tape, covered with tape Temp. Rating: 260º C Voltage Rating: 600 Volts R.M.S. M27500 Type: DR Mil-Spec Part AWG Stranding Ohms/1000ft Min Max (lbs/1000ft) M22759/ * 26 19x M22759/ * 24 19x M22759/ * 22 19x M22759/ * 20 19x M22759/ * 18 19x M22759/ * 16 19x M22759/ * 14 19x M22759/ * 12 37x M22759/ * 10 37x MILSC WIRE 49

56 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

57 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

58 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

59 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

60 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

61 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

62 MIL-SC WIRE * = Color: See Page 121 Phone: Fax:

63 MIL-SC WIRE Quality is not expensive Phone: Fax: * = Color: See Page 121

64 M27500 Cable (NEMA WC27500) M27500 cable products are composed of mil spec inner conductors, single or double shields and single or double jackets. This mil spec cable is ideal for use in aircraft and ground support equipment due to its ability to operate in a broad range of temperatures. In addition to being a defense and aerospace cable, this high performance, mil spec cable is used in a wide range of general purpose electrical applications. How to build Cables: Step 1: Choose correct color identification method and shield coverage. (See Table A on pg. 51) Step 2: Choose conductor AWG. Step 3: Choose inner conductor type, find the appropriate cable designator for that specific mil spec wire. (See Table B on pg. 52) For example use the SB cable designator for M22759/32 wire. Step 4: Determine number of conductors Step 5: Use Table C on pg. 53 to determine Shield Type. Step 6: Use Table D on pg. 53 to determine Jacket Type. Step 7: Compose your part number like the examplee below using the designators from the previous steps. Step 8: Contact WireMasters with your part number and place an order. MIL-SC CABLE Cable Designation Mil-spec Number M27500 ID method for wire and shield coverage (Table A on pg. 51) Conductor AWG 20 Base Wire Spec. (Table B on pg. 52) SB No. of Conductors 3 Shield Type (Table C on pg. 53) T Jacket Material (Table D on pg Your WireMasters account executive can advise you on proper selections and commonly available configurations of these cables. Phone: Fax:

65 M27500 Cable (NEMA WC27500) Identification Method for Wire and Shield Coverage MIL-SC CABLE Table A: Color Identification Method for Wire and Shield Coverage Shield Coverage MIL DTL Terminology Color Identification Method 85% 90% C Preferred method Table A 1 Colored Stripes on White Wire Stripe Color per Table A 1 A D Optional Method A Table A 1 Solid Color Wires Colors per Table A 1 B E Optional Method B Table A 3 Band Marking (wire number) per table A 4 on Solid Colors (by AWG) per Table A 3 F H Preferred Method Table A 2 Colored Stripes on White Wire Stripe Color per Table A 2 G J Optional Method A Table A 2 Solid Color Wires per Table A 2 K M Optional Method C Table A 3 Number Marking on Solid Color Wires (by AWG) per Table A 3 L N Optional Method D Number Marking on White Wires P R Optional Method B Table A 4 Band Marks per Table A 4 on Colored Stripes (by AWG) per Table A 3 S T Optional Method B Table A 4 Band Marks per Table A 4 on White Wires U V For Color Codes Specified by the Procuring Activity Table A 1: Color Coding Preferred Method Colors are stripes on white insulation (wire #1 has no stripe). Optional Method A Colors are solid insulation color. Wires have a lighter base color stripe White Blue Orange Green Red Black Yellow Violet Gray Brown Blue/ Blue Orange/ Orange Table A 2: Color Coding Preferred Method Colors are stripes on white insulation (wire #5 has no stripe), for wires Wires color pairs first color indicates insulation, with a stripe of the second color. Optional Method A Colors are solid insulation color. Wires color pairs first color indicates insulation, with a stripe of the second color. Either Method A Color of the wire in a one conductor cable is white Red Blue Yellow Green White Black Brown Orange Violet Gray Red/ White Blue/ White Green/ Green Yellow/ White Table A 3: Color Coding Optional Method B wire insulation color is based on AWG, with color bands per Table D for wire number Optional Method C wire insulation color is based on AWG with printed numbers designating wire number. AWG Color AWG Color AWG Color AWG Color 26 Black 18 White 10 Brown 2 Red 24 Blue 16 Blue 8 Red 1 White 22 Green 14 Green 6 Blue 1/0 Blue 20 Red 12 Yellow 4 Yellow 2/0 Green Red/ Red Green/ White Black/ Black Black/ White Table A 4: Band Configuration Optional Method B band groups as shown below are printed on wire to indicate wire number. WireNumber Band Configuration WireNumber Band Configuration 1 None 8 1 wide, 1 narrow 2 2 narrow 9 1 wide, 2 narrow 3 3 narrow 10 1 wide, 3 narrow 4 4 narrow 11 1 wide, 4 narrow 5 5 narrow 12 1 wide, 5 narrow 6 6 narrow 13 2 wide, 1 narrow 7 7 narrow 14 2 wide, 2 narrow 15 2 wide, 3 narrow 51 Phone: Fax:

66 M27500 Cable (NEMA WC27500) Base Wire Specification Table B: Base Wire Specification By Symbol Sequence By Specification cat Sequence A SAE AS5086/1 NK SAE AS81381/21 SAE AS22759/1 EA SAE AS22759/85 WH AA SAE AS5086/5 NL SAE AS81381/22 SAE AS22759/2 E SAE AS22759/86 WJ AB SAE AS5086/6 P SAE AS5086/4 SAE AS22759/3 RA SAE AS22759/87 WK AD SAE AS5086/7 RA SAE AS22759/3 SAE AS22759/4 RB SAE AS22759/88 WL B SAE AS5086/2 RB SAE AS22759/4 SAE AS22759/5 VA SAE AS22759/89 WM C SAE AS5086/3 RC SAE AS22759/11 SAE AS22759/6 WA SAE AS22759/90 WN CA SAE AS22759/13 RE SAE AS22759/12 SAE AS22759/7 SA SAE AS22759/91 WP CB SAE AS22759/14 SA SAE AS22759/7 SAE AS22759/8 TA SAE AS22759/92 WR CC SAE AS22759/15 SB SAE AS22759/32 SAE AS22759/9 LE SAE AS25038/1 JA E SAE AS22759/2 SC SAE AS22759/33 SAE AS22759/10 LH SAE AS25038/3 JF EA SAE AS22759/1 SD SAE AS22759/34 SAE AS22759/11 RC SAE AS5086/1 A F SAE AS8777, MS SE SAE AS22759/35 SAE AS22759/12 RE SAE AS5086/2 B H SAE AS8777, MS SM SAE AS22759/41 SAE AS22759/13 CA SAE AS5086/3 C JA SAE AS25038/1 SN SAE AS22759/42 SAE AS22759/14 CB SAE AS5086/4 P JB SAE AS22759/28 SP SAE AS22759/43 SAE AS22759/15 CC SAE AS5086/5 AA JC SAE AS22759/29 SR SAE AS22759/44 SAE AS22759/16 TE SAE AS5086/6 AB JD SAE AS22759/30 SS SAE AS22759/45 SAE AS22759/17 TF SAE AS5086/7 AD JE SAE AS22759/31 ST SAE AS22759/46 SAE AS22759/18 TG SAE AS81044/5 MD JF SAE AS25038/3 TA SAE AS22759/8 SAE AS22759/19 TH SAE AS81044/6 ME LE SAE AS22759/9 TE SAE AS22759/16 SAE AS22759/20 TK SAE AS81044/7 MF LH SAE AS22759/10 TF SAE AS22759/17 SAE AS22759/21 TL SAE AS81044/8 MG MD SAE AS81044/5 TG SAE AS22759/18 SAE AS22759/22 TM SAE AS81044/9 MH ME SAE AS81044/6 TH SAE AS22759/19 SAE AS22759/23 TN SAE AS81044/10 MJ MF SAE AS81044/7 TK SAE AS22759/20 SAE AS22759/28 JB SAE AS81044/11 MK MG SAE AS81044/8 TL SAE AS22759/21 SAE AS22759/29 JC SAE AS81044/12 ML MH SAE AS81044/9 TM SAE AS22759/22 SAE AS22759/30 JD SAE AS81044/13 MM MJ SAE AS81044/10 TN SAE AS22759/23 SAE AS22759/31 JE SAE AS81381/7 MR MK SAE AS81044/11 VA SAE AS22759/5 SAE AS22759/32 SB SAE AS81381/8 MS ML SAE AS81044/12 WA SAE AS22759/6 SAE AS22759/33 SC SAE AS81381/9 MT MM SAE AS81044/13 WB SAE AS22759/80 SAE AS22759/34 SD SAE AS81381/10 MV MR SAE AS81381/7 WC SAE AS22759/81 SAE AS22759/35 SE SAE AS81381/11 MW MS SAE AS81381/8 WE SAE AS22759/82 SAE AS22759/41 SM SAE AS81381/12 MY MT SAE AS81381/9 WF SAE AS22759/83 SAE AS22759/42 SN SAE AS81381/13 NA MV SAE AS81381/10 WG SAE AS22759/84 SAE AS22759/43 SP SAE AS81381/14 NB MW SAE AS81381/11 WH SAE AS22759/85 SAE AS22759/44 SR SAE AS81381/17 NE MY SAE AS81381/12 WJ SAE AS22759/86 SAE AS22759/45 SS SAE AS81381/18 NF NA SAE AS81381/13 WK SAE AS22759/87 SAE AS22759/46 ST SAE AS81381/19 NG NB SAE AS81381/14 WL SAE AS22759/88 SAE AS22759/80 WB SAE AS81381/20 NH NE SAE AS81381/17 WM SAE AS22759/89 SAE AS22759/81 WC SAE AS81381/21 NK NF SAE AS81381/18 WN SAE AS22759/90 SAE AS22759/82 WE SAE AS81381/22 NL NG SAE AS81381/19 WP SAE AS22759/91 SAE AS22759/83 WF SAE AS8777, MS H NH SAE AS81381/20 WR SAE AS22759/92 SAE AS22759/84 WG SAE AS8777, MS F MIL-SC CABLE Phone: Fax:

67 MIL-SC CABLE M27500 Cable (NEMA WC27500) Jacket and Shield Types Table C: Shield Type SINGLE SHIELD DOUBLE SHIELD SHIELD MATERIAL MAXIMUM TEMP Table D: Jacket Type U No Shield T V TPC Round 150 C S W SPC Round 200 C N Y NPC Round 260 C F Z Stainless Steel 400 C C R NPC 27% Round 400 C M K SPC Alloy Round 200 C P L NPC Alloy Round 260 C G A SPC Flat 200 C H B SP High Strength Copper Alloy Flat 200 C * # NPC Flat 260 C J D TPC Flat 150 C E X NP High Strength Copper Alloy Flat 260 C I Q Nickel Chromium Alloy Flat 400 C SINGLE JACKET DOUBLE JACKET JACKET MATERIAL MAXIMUM TEMP No Jacket Extruded White PVC 90 C Extruded Clear Polyamide 105 C White Polyamide Braid Over Polyester Tape 105 C Polyester Braid over Polyester Tape 150 C Extruded Clear FEP 200 C Extruded or Taped White 260 C White Glass Braid Over Tape 260 C Cross linked White Extruded PVDF 150 C Extruded White FEP 200 C Extruded Clear PVDF 125 C Polyimide over FEP wrapped Polyimide tape 200 C Polyimide over FEP wrapped Polyimide tape 200 C Extruded White ETFE 150 C Extruded Clear ETFE 150 C 16 Tape Over Polyamide Braid 200 C Extruded White ECTFE 150 C Extruded Clear ECTFE 150 C Extruded White PFA 260 C Extruded Clear PFA 260 C Polyimide over FEP wrapped Polyimide tape 200 C Extruded, White, Modified XLETFE 200 C White Polymide Tape, FEP 260 C 53 Phone: Fax:

68 MIL-SC CABLE * = Color: See Page 121 Phone: Fax:

69 MIL-SC CABLE 55 Phone: Fax: * = Color: See Page 121

70 MIL-SC CABLE * = Color: See Page 121 Phone: Fax:

71 Quality is not expensive It is Priceless. WireMasters Laser Printable Coaxial Cable

72 M17/RG Low Loss HF-UHF Interconnect Wireless Base Station Interconnect Features & Benefits Meets all MIL-C-17 Requirements Good Shielding Effectiveness Low Passive Intermod (PIM) Readily available at WireMasters, Inc. Uses Standard Connectors COAXIAL CABLE M17/RG s are traditional MIL Spec coax cables that were born years ago. Originally created to support WWII military applications, these cables quickly became the products of choice for commercial wireless applications once they hit the surplus market, and continue to be used today. M17/RG s have been widely adopted for commercial and military applications. Their QPL stature insures a high quality product made to the same spec regardless of the manufacturer. Some of the key characteristics of M17/RG s are: Shielding Effectiveness in the 40 to 60 db range and is acceptable for many lower frequency applications. Phase Stable not the best for phase stability by today s standards but can be optimized by appropriate preconditioning over the temp range of interest. again not the best by today s standards but is usually acceptable at HF frequencies. silver plated outer conductor prevents oxidation of the conductors thereby minimizing attenuation change vs time. Conversely, bare copper outer conductors may oxidize quite rapidly precipitating loss increase which is only significant at frequencies > 500 MHz. Power Handling solid dielectric materials (high thermal conductivity) provides excellent power handling capability. Temperature Range - broad operating temperature range. Mechanical Properties solid dielectric provides superior crush resistance and therefore is well suited for tactical applications. M17 Part M17/113-RG316 M17/84-RG223 M17/60-RG142 M17/75-RG214 M17/127-RG393 Conductor inches SCCS 7/.0067" SC SCCS SC 7/.0296" SC 7/.0312" Dielectric inches Select M17 Coaxial Cables Shields inches 38SC SC:36SC SC: 36SC SC:34SC SC:34SC Jacket inches FEP-IX PVC-IIA FEP-IX PVC-IIA FEP-IX Armor inches Weight lb/ft NA NA NA NA NA Imp. ohms Vp (%) 50 +/ /- 2 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , , , , , Low Passive Intermod (silver plated types) Tactical Field Antenna Feeders Where MIL Spec Pedigree is Required 57 Phone: Fax: * = Color: See Page 121

73 100 Attenuation vs. Frequency (Typical) Attenuation (db per 100 feet) 10 M17/113 RG316 M17/84 RG223 M17/60 RG142 M17/75 RG214 M17/127 RG ,000 1,500 2,000 2,500 3,000 10,000 Frequency (MHz) Frequency (MHz) ,000 1,500 2,000 2,500 3,000 10,000 k1 k2 M17/113 RG M17/84 RG M17/60 RG M17/75 RG M17/127 RG Power (Watts) Power Handling vs. Frequency (Maximum) M17/127 RG393 M17/60 RG142 M17/75 RG214 M17/113 RG316 M17/84 RG223 COAXIAL CABLE ,000 1,500 2,000 2,500 3,000 10,000 Frequency (MHz) Frequency (MHz) ,000 1,500 2,000 2,500 3,000 10,000 M17/127 RG M17/60 RG M17/75 RG M17/113 RG M17/84 RG * = Color: See Page 121 Phone: Fax:

74 M17 Coaxial Cables (MIL-C-17) COAXIAL CABLE INTRODUCTION MIL C 17 is the government specification document used to standardize coaxial cables; it has been in use since the 1940 s. In the many revisions made to MIL C 17 over the years, the familiar RG part numbers were superseded by M17 part numbers during the 1970s. The benefits of these more recent revisions are discussed under the following headlines. The most recent and therefore applicable revision to MIL DTL 17 is Revision H. Pages through 7 contain a complete listing of all current M17 cables. A common abbreviation and equation legends are included on page 68 and page 69contains coaxial cable design equations. BENEFITS IN USING MIL C 17 COAXIAL CABLES Revision E to MIL C 17 was released in 1976 to better define the mechanical and electrical requirements for military coaxial cables. For 50 ohm cables, the most important changes were the addition of swept frequency measurements of both attenuation and structural return loss requirements (VSWR) to 22 different cables. Before this revision there were no VSWR requirements, and attenuation requirements were only given at two or three discrete frequencies. Other significant changes are described in the following paragraphs. ADHESION REQUIREMENTS MIL C 17 specifications now contain the minimum and maximum adhesion requirements of the dielectric core to the center conductor. Prior to revision E, it was possible for a cable to have so little adhesion that the center conductor in shorter cables could be pulled out of the entire assembly during the stripping operation. Or there could be too much adhesion between the core and the conductor, causing the conductor to break before the dielectric core could be stripped off. With Revision E, a definite criterion has been specified. DIMENSIONAL STABILITY Revision E required that all cables be manufactured and tested to a specific maximum shrinkback allowance for the dielectric core and the jacket. Temperature extremes can cause shrinkback of the cable jacket which can create a poor termination. ECCENTRICITY Before Revision E was implemented, eccentricity requirements applied only to polyethylene dielectrics. Now eccentricity requirements have been identified for other kinds of dielectrics (e.g., ). Cables that meet the eccentricity requirement facilitate the reliable assembly of connector parts and provide low VSWR ratios. STRESS CRACK RESISTANCE MIL C 17 now requires a stress crack resistance test on all FEP (fluorinated ethylene propylene) and PFA (perfluoroalkoxy) jacketed cables. This test identifies cables with previously undetected residual stress that could result in jacket cracking. CONTAMINATION Although earlier MIL C 17 specifications allowed the use of some Type I PVC (polyvinylchloride) for jackets, Revision F has completely replaced it with Type II PVC, a non contaminating compound. The plasticizers in Type I PVC can penetrate the braided shield and migrate into the polyethylene dielectric core, causing a large increase in the dielectric loss portion of attenuation, especially at frequencies above 1 GHz. It should be noted that a cable with a type I PVC jacket can affect other cables in close contact, even if the other cables all have Type IIa jackets. ATTENUATION AND STRUCTURAL RETURN LOSS MIL C 17 specifications require that attenuation and structural return loss (VSWR) be completely tested by sweeping 22 different 50 ohm cables over the frequency band for which their use is recommended. Variance in materials or in the manufacturing process can cause periodic discontinuities along a length of coaxial cable which can introduce resonance peaks (spikes). These spikes occur when the discontinuities or changes in electrical characteristics are periodic and at half wave distances. When impedance changes occur periodically, there are frequencies in which all of the reflections are in phase, resulting in a large reflected signal or VSWR that is out of proportion to the normal VSWR of the cables and its connectors. Periodic reflections can also cause substantial increase in attenuation at the resonance peaks. In the past, it was very unusual to detect these narrow band, high attenuation spikes when cables were tested for attenuation using the older MIL C 17D discrete frequency test procedure (generally at 400 MHz and 3 GHz, and also at 10 GHz for RG 214). Now, however, M17/75 RG214 has continuous swept maximum VSWR and attenuation requirements from 50 MHz to 11 GHz. The maximum VSWR is 1.15:1 (23 db SRL) at 100 MHz increasing to a maximum of 1.33:1 (17 db structural return loss) at 11 GHz. The maximum attenuation is 1.7 db/100 feet at 50 MHz increasing to 60 db/100 feet at 11 GHz. Coaxial cables that do not require full band swept frequency performance can be procured under separate part numbers in an unswept version. The specifications sheets for these unswept cables recommend that they not be used above 400 MHz. The user must decide which cables will best suit the situation based on cost, application and potential for system growth and improvements. CABLE DESIGNATIONS Cables that are manufactured to MIL C 17 specifications no longer carry the RG designation. For example, RG 214 has been replaced by M17/75 RG214. In the future, any new cable design will be designated by an M17 part number only. In addition to the M17 number, all cables are marked with the manufacturer s name and government identification number. Cables that are not marked with this information are not qualified and there is no guarantee of their performance. MIL C 17 QPL LISTING Only qualified cables should be used for military contracts. All manufacturers of MIL C 17 cables must obtain qualification approval for their cables. The qualified products are then listed in QPL 17 which is updated periodically throughout the year. Please note that all RG numbered cables have been cancelled from MIL C 17 and only cables with part numbers starting MIL/17 should be used for new military contracts. Since there is no longer any control of RG specifications, many cables on the market with RG designations may be completely different in construction and performance. WireMasters, Inc. supplies MIL C 17 cables which are manufactured in accordance with the original specifications sheet released by the military. SCIAL DESIGNS Although MIL C 17 covers a broad range of cable types, WireMasters can also provide technical assistance in designing specialized cables to meet specific system parameters that cannot be met with existing MIL C 17 cables. Please contact a sales executive for assistance with your specialized need. 59 Phone: Fax: * = Color: See Page 121

75 M17 Part M17/2-RG6 Conductor inches CCS Dielectric inches Shields inches 34SC-34BC Jacket inches PVC-IIA Armor inches Weight lb/ft NA Imp. ohms Vp (%) 75 +/-3 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/6-RG11 TC 7/ BC PVC-IIA NA / , M 17/6-RG12 TC 7/ BC PVC-IIA Alum. Braid / , M17/15-RG22 2-BC7/ TC:34TC PVC-IIA NA / M17/15-RG111 2-BC 7/ TC:34TC PVC-IIA Alum. Braid / , M17/16-RG23 2-BC 7/ : 2 cores BC:34BC.438 x.847 PVC-IIA.650 x.945 NA / , M17/16-RG24 2-BC 7/ : 2 cores BC:34BC.438 x.847 PVC-IIA.650 x.945 Alum. Braid.708 x / , M17/19-RG25 TC 19/ Rubber-E TC-34TC Rubber-IV NA / , M17/21-RG26 TC 19/ Rubber-E TC Rubber-IV Alum. Braid / , M17/22-RG27 TC 19/ Rubber-D TC Rubber-IV Alum. Braid / , M17/ TC 19/ Rubber-D TC Rubber-IV NA / , M17/23-RG28 M17/24-RG34 M17/28-RG58 M17/29-RG59 M17/30-RG62 TC 19/ TC 7/ TC 19/ CCS CCS Rubber-D Air Spaced TC:34GS BC TC BC BC Rubber-IV PVC-IIA PVC-IIA PVC-IIA PVC-IIA NA NA NA NA NA / / / / , , , , , COAXIAL CABLE M17/31-RG63 CCS Air Spaced BC PVC-IIA NA / M17/31-RG79 CCS Air Spaced BC PVC-IIA Alum. Braid / , M17/33-RG64 TC 19/ Rubber-E TC:34TC Rubber-IV NA / , M17/34-RG MW Helix BC PVC-IIA NA / , M17/45-RG108 2:TC 7/ (2 cores) TC PVC-IIA NA / , M17/47-RG114 CCS Air Spaced BC PVC-IIA NA / , M17/52-RG119 BC BC:34BC FG Braid-V NA , M17/52-RG120 BC BC:34BC FG Braid-V Alum Braid , M17/ BC SC:33SC FG Braid-V NA , M17/54-RG122 TC 27/ TC PVC-IIA NA , M17/56-RG130 2: BC 7/ TC PVC-IIA NA / , M17/56-RG131 2:BC 7/ TC PVC-IIA Alum. Braid / , M17/60-RG142 SCCS SC: 36SC FEP-IX NA , * = Color: See Page 121 Phone: Fax:

76 M17 Part M17/62-RG144 Conductor inches SCCS 7/ Dielectric inches Shields inches 34SC Jacket inches FG Braided-V Armor inches Weight lb/ft NA Imp. ohms Vp (%) 75 +/-3 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/64-RG35 BC BC PVC-IIA Alum. Braid / , M17/64-RG164 BC BC PVC-IIA NA / , M17/65-RG165 SC 7/.0315" SC FG Braid-V NA / , M17/65-RG1 SC 7/.0315" SC FG Braid-V Alum. Braid / , M17/67-RG177 BC SC: 34SC PVC-IIA NA / , M17/72-RG211 BC BC FG Braid-V NA / , M17/73-RG212 SC SC:34SC PVC-IIA NA / , M17/74-RG213 BC 7/.0296" BC PVC-IIA NA / , M17/74-RG215 BC 7/.0296" BC PVC-IIA Alum. Braid / , M17/75-RG214 SC 7/.0296" SC:34SC PVC-IIA NA / , COAXIAL CABLE M17/75-RG365 M17/77-RG216 M17/78-RG217 M17/ M17/79-RG218 SC 7/.0296" TC 7/.0159" BC BC BC SC:34SC BC:34BC BC:33BC BC:33BC BC T PVC-IIA PVC-IIA PVC-IIA PVC-IIA NA NA NA NA NA / , , , , , M17/79-RG219 BC BC PVC-IIA Alum. Braid , M17/ BC BC PVC-IIA NA , M17/ BC BC PVC-IIA Alum. Braid , M17/84-RG223 SC SC:36SC PVC-IIA NA , M17/ SC 7/.0312" SC:34SC FG Braid-V NA , M17/ SC 7/.0312" SC:34SC FG Braid-V Alum. Braid , M17/ SC 19/.0254" Taped BC:34SC FG Braid-V NA , M17/90-RG71 CCS Air-space BC:36TC IIIA NA / , M17/92-RG115 SC 7/.0280" Taped SC:34SC FG Braid-V NA / , M17/ SC 7/.0280" Taped SC:34SC FEP-IX NA / , M17/93-RG178 SCCS 7/.0040" SC FEP-IX NA / , M17/ SCCS 7/.0040" SC PFA-XIII NA / , M17/94-RG179 SCCS 7/.0040" SC FEP-IX NA / , Phone: Fax: * = Color: See Page 121

77 M17 Part M17/95-RG180 Conductor inches SCCS 7/.0040" Dielectric inches Shields inches 38SC Jacket inches FEP-IX Armor inches Weight lb/ft NA Imp. ohms Vp (%) 95 +/-5 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/97-RG210 SCCS Air-space 34SC FG Braid-V NA / , M17/100-RG133 BC BC PVC-IIA NA / , M17/109-RG301 HR 7/.0203" HR FEP-IX NA / , M17/110-RG302 SCCS SC FEP-IX NA / , M17/111-RG303 SCCS SC FEP-IX NA / , M17/112-RG304 SCCS SC:34SC FEP-IX NA / , M17/113-RG316 SCCS 7/.0067" SC FEP-IX NA / , M17/116-RG307 SC 19/.0058" Foam SC- PUR-34SC -IIIA NA / , M17/119-RG174 M17/124-RG328 M17/125-RG329 M17/126-RG391 M17/126-RG392 M17/127-RG393 CCS 7/.0063" TC Braid TC19/.0117" TC 7/.0159" TC 7/.0159" SC 7/.0312" Rubber H,J,H Rubber H,J,H C & C & TC TC: 33GS:30TC 30TC:33GS:30TC TC TC SC:34SC PVC-IIA Neoprene Neoprene PVC-IIA PVC-IIA FEP-IX NA NA NA NA Alum. Braid NA / / / / / , , , , , , COAXIAL CABLE M17/128-RG400 M17/129-RG401 M17/ M17/130-RG402 SC 19/.0080" SC SC SCCS SC:36SC BC Tube TC Tube BC Tube FEP-IX NA None NA None NA None NA / / , , , , M17/ SCCS TC Tube None NA / , M17/ SNCCS BC Tube None NA / , M17/ SNCCS TC Tube None NA / , M SCCS BC Tube None NA / , M17/ SCCS TC Tube None NA / , M17/ SNCCS BC Tube None NA / , M17/ SNCCS TC Tube None NA / , M17/ SCCS AL Tube None NA / , M17/ SCCS T Tinned AL Tube None NA / , * = Color: See Page 121 Phone: Fax:

78 M17 Part M17/ Conductor inches SNCCS Dielectric inches Shields inches AL Tube Jacket inches Armor inches Weight lb/ft None NA Imp. ohms Vp (%) 50 +/- 1 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/ SNCCS T Tinned AL Tube None NA / , M17/ SCCS SC Tube None NA / , M17/ SNCCS SC Tube None NA / , M17/ SCCS TC Tube None NA / , M17/ SC TC Tube None NA / , M17/131-RG403 SCCS 7/ SC-FEP-38SC FEP-IX NA , M17/ SCCS 7/ & CPT 38SC FEP-IX NA , M17/133-RG405 SCCS BC Tube None NA / , M17/ SCCS TC Tube None NA / , M17/ SC BC Tube None NA / , COAXIAL CABLE M17/ M17/ M17/ M M SC SNCCS SNCCS SCCS SCCS TC Tube BC Tube TC Tube BC Tube TC Tube None NA None NA None NA None NA None NA / / / / / , , , , , M17/ SC BC Tube None NA / , M17/ SC TC Tube None NA / , M17/ SNCCS BC Tube None NA / , M17/ SNCCS TC Tube None NA / , M17/ SCCS AL Tube 0.0 None NA / , M17/ SCCS Tinned AL Tube None NA / , M17/ SNCCS AL Tube None NA / , M17/ SNCCS Tinned AL Tube None NA / , M17/ SCCS SC Tube None NA / , M17/ SNCCS SC Tube None NA / , M17/ SC TC Tube.0865 NA NA / , M17/ SC SC--36SC IIIA NA , M17/ SC SC--36SC IIIA NA , Phone: Fax: * = Color: See Page 121

79 M17 Part M17/ Conductor inches SC Dielectric inches Shields inches 36SC-XL-36SC Jacket inches XL Armor inches Weight lb/ft NA Imp. ohms Vp (%) Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/ SC SC-XL-36SC XL NA , M17/ SC 7/ SC--33SC PUR NA , M17/ SC 7/ SC--33SC PUR NA , M17/ SC SC--33SC IIIA NA , M17/ SC SC--33SC IIIA NA , M17/ SC SC-XL-33SC XL NA , M17/ SC SC-XL-33SC XL NA , M17/ SCCS 7/ SC PFA-XIII NA / , M17/ SCCS 7/ SC PFA-XIII NA / , M17/ SCCS 7/ SC PFA-XIII NA / , M17/ M17/ M17/ M17/ M17/ SCBeCu 7/ SCCS SCCS SCCS 7/ SCCS 7/ SC CadBr BC Tube TC Tube SC:38SC SC:38SC PFA-XIII NA None NA None NA FEP-IX PVC-IIA NA NA / / / / / , , , , , COAXIAL CABLE M17/ SCCS BC Tube None NA / M17/ SCCS TC Tube None NA / M17/ TC19/ TC PVC-IIA NA / , M17/ BC BC:32BC FG Braid-V NA / , M17/ TC 27/ TC PVC-IIA NA , M17/ SCCS SC:36SC FEP-IX NA , M17/ SC 7/ SC FG Braid-V NA / , M17/ BC SC:34SC PVC-IIA NA / , M17/ BC BC FG Braid-V NA , M17/ BC BC FG Braid-V Alum. Braid / , M17/ SC SC:34SC PVC-IIA NA / , M17/ BC 7/ BC PVC-IIA NA / , M17/ SC 7/ SC:34SC PVC-IIA NA / , * = Color: See Page 121 Phone: Fax:

80 M17 Part M17/ Conductor inches SC 7/ Dielectric inches Shields inches 34SC:34SC Jacket inches T Armor inches Weight lb/ft NA Imp. ohms Vp (%) 50 +/- 2 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/ BC BC:33BC PVC-IIA NA / , M17/ BC BC:33BC PVC-IIA Alum. Braid / , M17/ BC BC PVC-IIA NA / , M17/ SC SC:36SC PVC-IIA NA / , M17/ SC 7/ Taped SC:34SC FG Braid-V NA / , M17/ SC 7/ Taped SC:34SC FEP-IX NA / , M17/ SCCS 7/ SC FEP-IX NA / , M17/ SCCS SC FEP-IX NA / , M17/ SCCS SC:34SC FEP-IX NA , M17/ SCCS 7/ SC FEP-IX NA , COAXIAL CABLE M17/ M17/ M17/ M17/ M17/ CCS 7/ SC 7/ SC 19/ C:SPA 19/ C:SPA 19/ ETFE TC SC:34SC SC:36SC SCBeCu SCBeCu PVC-IIA FEP-IX FEP-IX PFA-XIII P FA,FEP, ETFE,ETCFE NA NA NA NA NA / / , , , , , M17/ SCCS 7/ SC-FEP FEP-IX NA / , M17/ SCCS 7/ SC:34NC Composite.170 Polyester Braid NA / , M17/ SCCS 7/ SC:34NC Composite.123 Polyester Braid NA / , M17/ CCS SC-34BC XL NA / , M17/ TC 7/ BC XL NA / , M17/ TC 7/ BC XL Alum. Braid / , M17/ C:BC 7/ TC:34TC XL NA / , M17/ C:BC 7/ TC:34TC XL Alum. Braid / , M17/ TC 19/ TC XL NA , M17/ CCS BC XL NA / , M17/ CCS Air spaced 34BC XL NA / M17/ C:TC 7/ (each) TC XL NA / , M17/ TC 27/ TC XL NA , Phone: Fax: * = Color: See Page 121

81 M17 Part M17/ Conductor inches SC Dielectric inches Shields inches 34SC:34SC Jacket inches XL Armor inches Weight lb/ft NA Imp. ohms Vp (%) Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/ BC 7/ BC XL NA , M17/ BC 7/ BC XL Alum. Braid , M17/ SC 7/ SC:34SC XL NA , M17/ TC 7/ BC:34BC XL NA / , M17/ BC BC:33BC XL NA , M17/ BC BC:33BC XL NA , M17/ BC BC XL NA , M17/ BC BC XL Alum. Braid , M17/ SC SC:36SC XL NA , M17/ CCS Air Space 34BC:34TC XL NA / M17/ M17/ M17/ M17/ M17/ CCS 7/ TC 19/ TC 27/ SC SC TC TC TC SC:34SC SC:36SC XL XL XL XL XL NA NA NA NA NA , , , , , COAXIAL CABLE M17/ C:SPA 19/ XLETFE TC XLETFE NA / M17/ C:SPA 19/ XLETFE TC XLETFE NA / M17/ C:SPA 19/ XLETFE TC 0.0 XLETFE NA / M17/ C:SPA 19/ XLETFE TC: 38TC XLETFE NA / M17/ C:SPA 19/ XLETFE TC:38TC Mu Metal Interlayer XLETFE NA / M17/ SC LDTFE Helical SPC Tape 38SC:.109 PFA-XIII NA , M17/ SC LDTFE Tape Helical SPC Tape 38SC:.109 PFA-XIII NA , M17/ SC SC Strip-Al Kptn 38SC:.154 FEP-IX NA , M17/ M17/ SC BCCS Air Space SC Strip-Al Kptn 38SC: BC FEP-IX XL NA NA / , , M17/ BCCS BC XL NA / , M17/ BC SC:34SC XL NA , M17/ TC 7/ C & TC XL NA / , * = Color: See Page 121 Phone: Fax:

82 M17 Part M17/ Conductor inches BC 7/ Dielectric inches C & Shields inches 34 TC Jacket inches XL Armor inches Alum. Braid Weight lb/ft Imp. ohms Vp (%) 72 +/-3 63 Cap. pf/ft Max Oper. Volts vrms Temp. Range F , M17/ BC SC:34SC XL NA , M17/ BC 7/ BC XL NA , M17/ SC 7/ SC:34SC XL NA , M17/ BC BC:33BC XL NA , M17/ BC BC XL NA , M17/ BCCS 7/ TC XL NA , M17/ BCCS Air Spaced A BC XL NA / M17/ BCCS Air Spaced A BC XL Alum. Braid / M17/ SCCS BC Tube None NA / , M17/ BC Foam TC: Al Tape XL NA , COAXIAL CABLE M17/ M17/ M17/ M17/ M17/ BC BC BC BC BC Foam Foam Foam Foam Foam TC: Al Tape TC: Al Tape TC: Al Tape TC: Al Tape TC: Al Tape XL XL XL XL XL Alum. Braid NA Alum. Braid NA Alum. Braid , , , , , M17/ BCCAI Foam TC: Al Tape XL NA , M17/ BCCAI Foam TC: Al Tape XL Alum. Braid , M17/ BCCAI Foam TC: Al Tape XL NA , M17/ BCCAI Foam TC: Al Tape XL Alum. Braid , M17/ BCCAI Foam TC: Al Tape XL NA , M17/ BCCAI Foam TC: Al Tape XL Alum. Braid , M17/ BC Tube Foam TC: Al Tape XL NA , M17/ BC Tube Foam TC: Al Tape XL Alum. Braid , M17/ BC Tube Foam TC: Al Tape XL NA , M17/ BC Tube Foam TC: Al Tape XL Alum. Braid , M17/ BC Tube Foam TC: Al Tape XL NA , M17/ BC Tube Foam TC: Al Tape XL Alum. Braid , Phone: Fax: * = Color: See Page 121

83 MIL-C-17 MATERIALS ABBREVIATIONS LEGEND CONDUCTORS & BRAID MATERIALS AL Aluminum BC Bare Copper BeCu Beryllium-Copper Alloy 172 BCCAI Bare Copper Clad Aluminum CCS Bare Copper Clad Steel GS Galvanized Steel HR High Resistance Wire MW Magnet Wire NC Nickel Covered Copper SA Silver Covered Alloy SC Silver Covered Copper SCBeCu Silver Covered Beryllium Copper SCCadBr Silver Covered Cadmium Bronze SCCAl Silver Covered Copper Clad Aluminum SCCS Silver Covered Copper Clad Steel SNCCS Silver Covered Nickel Covered Copper Clad Steel SCS Silver Covered Copper Strip TC Tinned Copper TCCS Tinned Copper Clad Steel DIELECTRIC MATERIALS Solid Low Density Polyethylene Solid Polytetrafluoroethylene LDTFE Low Density Foam Gas Injected Foam FEP Solid Fluorinated Ethylene Propylene CPT Conductive C Conductive Polyethylene (Type A-5 per MIL-C-17) Rubber per MIL-C-17 (obsolete) MGO Magnesium Oxide Solid Polyethylene Solid Polytetrafluoroethylene MY Polyester KP Polyimide ALMY Aluminum-Polyester Laminate ALKP Aluminum-Polyimide Laminate CPC Copper-Polyester-Copper Laminate JACKET MATERIALS E-CTFE Ethylene Chlorotrifluoroethylene Type XI per MIL-C-17 ETFE Ethylene Tetrafluoroethylene Copolymer Type X per MIL-C-17 FEP Fluorinated Ethylene Propylene Type IX per MIN-C-17 FG Braid Fiberglass; Impregnated Type V per MIL-C-17 Clear Polyethylene Type III per MIL-C-17 LS/LT Low Smoke/Low Toxicity (XL) Polyethylene, black HMW Type IIIA per MIL-C-17 PFA Perfluoroalkoxy Type XIII per MIL-C-17 Polytetrafluoroethylene Type VIIA per MIL-C-17 PUR Polyurethane, black Type XII per MIL-C-17 PVC-I Polyvinyl Chloride, black (contaminating) Type 1 per MIL-C-17 PVC-II Polyvinyl Chloride, grey (non-contaminating) Type II per MIL-C-17 PVC-IIA Polyvinyl Chloride, black (non-contaminating) Type IIA per MIL-C-17 Rubber Per MIL-C-17 (obsolete) SIL/DAC Dacron Braid over Silicone Rubber Type VI per MIL-C-17 T Thermo Plastic Elastomer XL Crosslinked Polyolefin Type XIV per MIL-C-17 COAXIAL CABLE COAXIAL CABLE EQUATIONS LEGEND Symbol Definition Units = Attenuation in db/100 feet db/100 feet = Dielectric constant = Reflection coefficient = Electrical length degrees C = capacitance pf/foot L = Inductance uh/foot Zo = Impedance ohms Vp = Velocity of propagation % df = Dissipation factor Td = Time delay ns/foot F = Frequency MHz PTC = Phase temperature coefficient ppm/c T = Change in temperature (t2 t0 t1) C LTH = Length feet = Change in electrical length (t1 to t2) degrees D = dielectric diameter inches d = center conductor diameter inches ds = Braid wire size inches Fbd = Braid factor Symbol Definition Units Fco = Cutoff frequency GHz C = Braid carriers N = Braid ends per carrier t = Flat strip thickness inches w = Flat strip width inches SRL = Return loss db VSWR = Voltage standing wave ratio FWD = Forward power db RFL = Reflected power db MML = Mismatch loss db ME = Match efficiency % k s = 1.0 for solid center conductor = for 7 strand center conductor = 0.97 for 19 strand center conductor log = logarithm to base 10 In = logarithm to base e k 1 = resistive loss constant = dielectric loss constant k 2 * = Color: See Page 121 Phone: Fax:

84 IMDANCE (ohms) Coax Cable Design Equations ELECTRICAL LENGTH (degrees) VELOCITY OF PROPAGATION (%) AND DIELECTRIC CONSTANT PHASE TEMRATURE COEFFICIENT (ppm/c ) TIME DELAY (ns/foot) PHASE STABILITY (degrees) CAPACITANCE (pf/foot) RETURN LOSS (db) COAXIAL CABLE INDUCTANCE (uh/foot) VSWR ATTENUATION (db/100 feet) REFLECTION COEFFICIENT BRAID FACTOR MATCH EFFICIENCY (%) CUTOFF FREQUENCY (GHz) MISMATCH LOSS (db) 69 Phone: Fax: * = Color: See Page 121

85 MasterFlight In-Flight Entertainment What is MasterFlight? MasterFlight is a series of custom cables designed by WireMasters, Inc. for in-flight entertainment (IFE) systems on commercial aircraft. These cables meet or exceed federal and international standards for aviation wire and cable in a variety of applications, including data bus, Ethernet, high-speed transmissions and IFE systems. This product has been released to support the demand for a broader range of entertainment and business options during flight. WireMasters took feedback from manufacturers and engineers about what works well and what doesn t, and created a product that is up to 10% lighter than other products on the market. Two versions of MasterFlight are available, one with a Fluorinated ethylene propylene (FEP) jacket and the other with laser markable Ethylene Tetrafluoroethylene (ETFE) jacket for easy identification. All MasterFlight products are RoHS compliant and meet or exceed flammability standards set by FAR Fig.1 Schematic of most common 24AWG quadraxial version Features & Benefits Low emittance 10% lighter than leading competitor Low attenuation Very flexible ETFE version can be laser marked Easy to terminate for easy identification High bandwidth Industry leading time-delay Low smoke generation performance with minimal signal loss Physical Characteristics MasterFlight Q/24*100 Leading Competitor Primary Insulation Cellular Fluoropolymer Low Density Jacket Material FEP or ETFE(Laser Markable!) FEP Inner Braid Coverage 90% 90% Outer Braid Coverage 90% 85% Weight (lb/1000ft) 22 lbs 24.5 lbs 10% Lighter! IFE/DATABUS CABLE Phone: Fax:

86 IFE/DATABUS CABLE 71 Phone: Fax:

87 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

88 HEAT SHRINKABLE TUBING 73 Phone: Fax: * = Color: See Page 121

89 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

90 HEAT SHRINKABLE TUBING 75 Phone: Fax: * = Color: See Page 121

91 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

92 HEAT SHRINKABLE TUBING 77 Phone: Fax: * = Color: See Page 121

93 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

94 HEAT SHRINKABLE TUBING 79 Phone: Fax: * = Color: See Page 121

95 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

96 HEAT SHRINKABLE TUBING 81 Phone: Fax: * = Color: See Page 121

97 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

98 HEAT SHRINKABLE TUBING 83 Phone: Fax: * = Color: See Page 121

99 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

100 HEAT SHRINKABLE TUBING 85 Phone: Fax: * = Color: See Page 121

101 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

102 HEAT SHRINKABLE TUBING 87 Phone: Fax: * = Color: See Page 121

103 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

104 HEAT SHRINKABLE TUBING 89 Phone: Fax: * = Color: See Page 121

105 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

106 HEAT SHRINKABLE TUBING 91 Phone: Fax: * = Color: See Page 121

107 * = Color: See Page 121 Phone: Fax: HEAT SHRINKABLE TUBING

108 Extruded Teflon Tubing Quality is not expensive Phone: Fax: * = Color: See Page 121

109 Extruded Teflon Tubing * = Color: See Page 121 Phone: Fax:

110 Extruded Teflon Tubing Quality is not expensive Phone: Fax: * = Color: SeePage 121

111 LACING TA * = Color: See Page 121 Phone: Fax:

112 LACING TA 97 Phone: Fax: * = Color: SeePage 121

113 LACING TA * = Color: See Page 121 Phone: Fax:

114 LACING TA 99 Phone: Fax: * = Color: SeePage 121

115 Expandable Sleeving * = Color: See Page 121 Phone: Fax:

116 Expandable Sleeving 101 Phone: Fax: * = Color: SeePage 121

117 *Available Colors: white with black tracer (WT) or black with white tracer (BK) Expandable Sleeving * = Color: See Page 121 Phone: Fax:

118 Expandable Sleeving 103 Phone: Fax: * = Color: SeePage 121

119 Expandable Sleeving * = Color: See Page 121 Phone: Fax:

120 Expandable Sleeving 105 Phone: Fax: * = Color: SeePage 121

121 Expandable Sleeving * = Color: See Page 121 Phone: Fax:

122 METAL BRAID 107 Phone: Fax: * = Color: SeePage 121

123 METAL BRAID * = Color: See Page 121 Phone: Fax:

124 METAL BRAID 109 Phone: Fax: * = Color: SeePage 121

125 METAL BRAID * = Color: See Page 121 Phone: Fax:

126 METAL BRAID 111 Phone: Fax: * = Color: SeePage 121

127 METAL BRAID * = Color: See Page 121 Phone: Fax:

128 METAL BRAID 113 Phone: Fax: * = Color: SeePage 121

129 Glossary of Terms A Abrasion Resistance A measure of ability of a wire, wire covering or material to resist surface wear or damage by mechanical means. Accelerated Aging Test Test of insulation to measure its compliance with temperature ratings. Alternating Current (AC) An electric current that continually reverses its direction giving a definite plus and minus wave form at fixed intervals. AL/MY Acronym for Aluminum Mylar. A laminated aluminum and polyester tape used for shielding wires. Ampere The unit expressing the rate of flow of an electrical current. Anti Oxident A substance which prevents or slows down oxygen decomposition of a material. Anti Ozonant A substance which prevents or slows down material degradation due to ozone reaction. ASTM American Society for Testing and Materials AWG American Wire Gauge. The standard system used for designating wire diameter. Also referred to as the Brown and Sharpe (B&S) wire gauge. AWM Underwriters Laboratories designation for Appliance Wiring Material. B Balanced Line A cable having two conductors which carry voltages opposite in polarity but equal in magnitude with respect to ground. Bare Conductor A conductor not covered with insulating material. Baud Unit of data transmission speed. One Baud is one bit per second. Binder Spirally served tape or thread used for holding assembled cable components in place. Bond Strength Amount of adhesion between bonded surfaces. Braid Woven bare metallic or tinned copper wire used as shielding for wires and cables. Braid Angle The angle between the axis of the cable and axis of the braid. Braid Ends The number of wires used on one carrier on a braider. Breakdown Voltage The voltage at which the insulation between two conductors will break down or arc over. B & S Gauge Brown and Sharpe Gauge, a wire diameter standard which ultimately led to the American Wire Gauge standard. Bunched Stranding A group of strands twisted together in a random manner in the same direction and done in one operation with no regard to geometric position of the strands. C C (Celsius). A temperature rating system where water freezes at zero degrees and boils at one hundred degrees. Cable A combination of conductors insulated from one another (multiple conductor cable). Cable Core The portion of an insulated cable under the protective covering or coverings. Cable Filler The material used in multiple conductor cables to occupy the interstices in a cable to make the finished cable round. Cabling Twisting together two or more insulted conductors by machine to form a cable. Cabling Factor Used in formulas for calculating the overall diameter of cable. D=fd where D=cable diameter, f=factor, and d=diameter of one conductor. Capacitance The ability of a cable to hold an electric charge. Its value is usually stated in Picofarads/foot. Circular Mil Area (CMA) The square of a conductor diameter in mils, of thousandths of an inch. Example a 30 AWG conductor has a diameter of 10 mils and a CMA of 100. Used to determine conductor sizes. Characteristic Impedance Characteristic impedance of a cable is the ratio of an applied voltage and current. The value is expressed in Ohms. Phone: Fax:

130 Chlorinated Polyurethane (C) A synthetic rubber jacketing compound. Chlorosulfonated Polyethylene (CS) A synthetic rubber jacketing compound manufactured by DuPont under trade name of Hypalon. Circular Mils The diameter of the wire in thousandths of an inch (mils) squared. That is, it is the area of a circle 0.001" in diameter. (1 cmil = 0.507E 3sqmm) Cold Blend Test Test to measure a cable's ability to withstand cold temperature. Color Code A color system for wire or circuit identification by use of solid colors, stripes or surface operating Compound An insulating or jacketing material. Concentric Strand A wire that consists of a central wire or core surrounded by one or more layers of spiral laid wires. Concentricity In a wire or cable, the measurement of the location of the center of the conductor with respect to the geometric center of the insulation. Expressed in percent. Constantan An alloy used in making thermocouples wires. An alloy of copper, nickel manganese and iron. Continuity Check A test performed on finished wire or cable to determine if electrical current can flow continuously. Copper The most widely used electrical conductor in wires and cables. Some of the common types of electrical coppers and copper alloys are: Electrolytic tough pitch copper (ETPC) has a minimum copper content of 99.9%. Annealed conductivity averages with a minimum. Commonly used for wire and bus bars. Silver bearing copper with 99.9% copper content provides nearly the same electrical conductivity as the ETP copper but offers a higher softening point, greater resistance to creep and higher strength at elevated temperatures. Oxygen free high conductivity copper (OFHC) has 99.5% minimum copper content with an average annealed conductivity of 101%. Copper Covered Steel Wire A wire having a steel core and an outer covering of copper. Corona A luminous discharge due to ionization of the gas surrounding a conductor. Corona Resistance The ability of an insulation to withstand a voltage without corona. Coverage The calculated percentage of braid shield that covers the underlying cable core. CS 95 Phelps Dodge High Performance Conductors trade name for extra high strength copper alloy. Crosstalk Signal interference between nearby conductors caused by the pickup of stray energy. CSA Canadian Standards Association Current Carrying Capacity The maximum current a conductor can carry without heating beyond a safe limit. Cut Through Resistance Resistance of insulation material to penetration by test blade under conditions of pressure, temperature, etc. Cycle The complete sequence including reversal of the flow of alternating electric current. D db Loss The loss of a signal in a conductor expressed in decibels. Decibel (db) Unit of express differences of power level. Denier A term borrowed from the textile industry for sizing yarns. Denier is defined as the weight in grams of 9,000 yards of yarn. Dielectric Constant The ratio of an insulations ability to hold a charge with respect to air. Expressed as a unit less number (i.e. 2.1). Dielectric Strength The voltage which an insulating material can withstand before breakdown occurs, usually expressed as a voltage gradient (such as volts per mil). Dielectric Test Test applying a voltage higher than the rated voltage for a specified time. Direct Current (DC) An electric current that flows in only one direction. Direction of Lay The lateral direction in which the conductors of a cable are wound. Double Shield Two shields, one over the other, used to improve the shield effectiveness. 115 Phone: Fax:

131 Drain Wire In a cable, an insulated wire laid over the component or components, usually under aluminized Mylar and used for a ground connection. Drawing In the manufacture of wire, pulling the metal through a die or series of dies for reduction of diameter to a specified size. Durometer A measuring device used to denote the hardness of plastic. For most flexible plastics, the A or D scale is used. E Elastomer A material which at room temperature stretches under low stress to at least twice its length and snaps back to original length upon release of stress. Elongation The fractional increase in length of a material stressed in tension. Ends The number of wires or threads on a braider carrier. Etch A process, using either chemicals or plasma which roughens the surface of a wire to assist in bonding to or making the wire. Extrusion Method of forming plastic, rubber or elastomer material to apply insulation or jackets to a conductor or cable. F Farad Unit of Capacitance. For wire and cable a lesser unit of picofarads is used. One picofarad is one thousand millionths of a Farad. Fatigue Resistance Resistance to metal crystallization which leads to conductors of wires breaking from flexing. FEP Fluorinated Ethylene Propylene Fiber A thread of threadlike structure such as glass yarn. Flame Resistance Ability of the material to extinguish flame once the source of heat is removed. Flat Braid A woven braid which is rolled flat at time of manufacture to a specific width depending upon construction. It is used as a ground strap. Flat Cable Any cable with two smooth or corrugated but essentially flat surfaces. Flat Conductor Cable A cable with a plurality of flat conductors. Flex Life The number of cycles that a cable can withstand before failure when bent around a specific radius. Foamed Plastics Resins in flexible or rigid sponge formed with the cells closed or interconnected. Foamed insulations provide low dielectric contestants and weight savings. G Gigahertz A unit of frequency equal to one billion Hertz. Gold Used primarily as a coating or plating material because of its electrical properties. GRND Ground abbreviated. Ground An electrical term meaning to connect to the earth. H Heat Shock Test to determine stability of a material by sudden exposure to a high temperature for a short period of time. Henry Unit of inductance. For wire and cable usually millihenries are specified. A millihenry is 1000th of a Henry. Hertz (Hz) A term for replacing cycles per second as the unit of measure for frequency. High Strength Alloy Conductor A conductor which shows a maximum 20% increase in resistance and a minimum of a 70% increase in breaking strength over the equivalent construction in pure copper while exhibiting a minimum elongation of 5% in 10 inches. High Voltage Generally considered to be a wire or cable with an operating voltage of over 600 volts. Phone: Fax:

132 Hi Pot A test designed to determine the highest potential that can be applied to conductor without breaking through the insulation. Hybrid Cable Cable containing a mixture of conductors and fiber optics. I Impact Strength Test for ascertaining the punishment a cable configuration can withstand without physical or electrical breakdown, by impacting with a given weight, dropped a given distance in a controlled environment. Inductance Measured in henries. A property of an electric current by which an electromotive force is induced in it by a variation of current either in the circuit itself or in a neighboring circuit. IPCEA Insulated Power and Cable Engineers Association Iron Constantan A combination of metals used in thermocouples, thermocouple wires and thermocouple lead wires. Constantan is an alloy of copper, nickel, manganese and iron. The iron wire is positive, the constantan is negative. Irradiation The process of cross linking the insulation. J Jacket A covering extruded over a cable core or shield. K Kapton DuPont Company registered trademark for Polyimide film. Kilovolt 1,000 volts Kilowatt 1,000 watts KYNAR Registered trademark of Penwalt Corporation. Polyvinylidene fluoride (PVF2) is rated at 135 C. L Lacquer Finish A finish applied over braided wire or cable for protection against fraying, wicking, moisture, absorption, abrasion, etc. Lay The twist of a cable. It is measured as the length along the cable of one turn of a conductor. Limpness The ability of a cable to lay flat or conform to a bend. Litz wire Wire made from a number of fine, separately insulated strands specially braided or woven together for reduced skin effect and hence lower resistance to high frequency currents for lower RF losses. The name is Litzendraht wire, German for bundled wire. Low Noise Cable Cable configuration specially constructed to eliminate spurious electrical disturbances caused by capacitance changes or self generated triboelectric noise. M Marker Tape A tape laid parallel to the conductors under the jacket in a cable, imprinted with manufacturer's name and/or specification to which the cable is made. MCM Thousand circular mils. Mfd Microfarad, one millionth of a farad. Microfarad One millionth of a farad. MIL Military specification for wire. Mil 0.001" (1/1000 inch) one 1000th of an inch. A unit used in measuring diameter of wire or thickness of an insulation over a conductor. Multi 1000 volts 1000 volts 117 Phone: Fax:

133 N NEC National Electric Code, which covers the use of wire and cable in many applications. NEMA National Electric Manufacturers Association Nylon The generic name for synthetic fiber forming polyamides. Available in two forms for wires and cables: as yarn for wire serving and braid; as an extrusion material (primary for jackets). O OD Outside Diameter Ohm Unit of electrical resistance. Resistance of a circuit in which a potential difference of one volt produces a current of one ampere. P Percent Plating Quantity of plating on a conductor expressed as percentage by weight; thus, for the same percentage, as the conductor diameter increases, so does the thickness of the plating. Picks Per Inch The number of times the carriers in a braid cross over each other in the same direction along the longitudinal axis for each inch of length. Planetary Cabler A cabling machine whose payoff spools are mounted in rotating cradles that hold the axis of the spool in a fixed direction as the spools are revolved about one another so the wire will not kink as it is twisted. Polyethylene A thermoplastic material with a low dielectric constant. Usually used for coaxial cables. May be "foamed" to yield a dielectric constant between 1.4 and 1.6. Polypropylene (PU) A plastic, it is similar to polyethylene but stiffer. Polyurethane This plastic usually used as a jacketing material and offers good abrasion and is very flexible. Not normally used for insulation. Polyvinyl Chloride (PVC) A general thermoplastic material composed of polymers of vinyl chloride. PVC is widely used for primary wire insulation or jacketing. Primary Insulation An insulation material, applied over a conductor. Polytetrafluoroethylene PVC Polyvinyl chloride Q Quad A four conductor cable. R Red Plague A powdery brown red oxide of silver formed with water or rocket fuel fumes. It is highly conductive and can flake off and cause shorts in electrical equipment. Ribbon Cable Flat cable with conductors that have been individually insulated together and "glued together". RG/U RG is the military designation for coaxial cable. The "U" stands for universal. S Semiconducting Jacket A jacket having a sufficiently low resistance so that its outer surface can be kept at substantially ground potential by a grounded conductor placed under the jacket. Serving A wrapping applied over the core of a cable or over a wire. Servings may be in the form of filaments, fibers, yarn, tape, etc. Often referred to as a binder. Sheath The protective covering applied to cables. Also referred to as jacket. Shield A metallic layer placed around an insulated conductor or group of conductors to prevent electrostatic or electromagnetic interference between the enclosed wires and external fields. This shield can be braided or served wires, foil wrap, foil backed tape, a metallic tube, or conductive material. Phone: Fax:

134 Shield Coverage The amount of optical coverage, usually expressed percentage. For most cables the value runs between 85% and 90%. Silver Silver is similar to gold in corrosion resistance. It costs less than other precious metals. It is very soft when fully annealed but work hardens during fabrication. It provides very good conductivity and solderability. It is widely used as plating or coating. Solid Conductor A conductor consisting of a single wire. SPC Silver plated copper Spark Test A test pre formed on wire and cable to determine the amount of pin holes or defects in the insulation. Specific Gravity The density (mass per unit volume) of any material divided by that of water at a standard temperature. Most insulations range in values of.9 to 1.9. Strand One of the wires, or groups of wires, of any stranded conductor. Stranded Conductor A conductor composed of a group of wires, or of any combination of groups of wires. (Note: The wires in a stranded conductor are usually twisted or braided together.) Strip To remove insulation from a wire. Surface Resistively The resistance of a material between two opposite sides of a unit square of its surface. Surface resistively may vary widely with the conditions of measurement. T Teflon FEP Registered trademark of DuPont Company. Fluorinated ethylene propylene (FEP). A 200 C rated Fluoropolymer that can be used for insulation and jacket applications. Teflon PFA Registered trademark of the DuPont Company. Perfluoroalkoxy (PFA). A 250 C rated Fluoropolymer that can be used for insulation and jacket applications. Teflon TFE Registered trademark of the DuPont Company. Tetrafluoroethylene (TFE). A 260 C rated Fluoropolymer that can be used for insulation and jacket applications. Tefzel Registered trademark of the DuPont Company. Ethylene tetrafluoroethylene (ETFE) is a 150 C rated Fluoropolymer that can be used for insulation and jacket applications. Temperature Rating The maximum temperature at which the insulating material may be used in continuous operation with a loss of 50% of its original properties. Tensile Flex Trademark for Phelps Dodge Alloy. 135 high strength copper alloy. Tinsel Wire A low voltage, stranded wire where each strand is very thin conductor ribbon spirally wrapped around a textile yarn. Tolerance A specified allowance for deviation from a standard dimension, weight or property. TPC Copper wire that has been coated with a layer of tin or solder to facilitate soldering. Also referred to as Tinned Copper. Twisted Pair A cable composed of two insulated conductors, twisted together without a common covering. U UHF Ultra High Frequency. UL Underwriters Laboratories, Inc. Unbalanced Line A transmission line in which voltages on the two conductors are unequal with respect to ground. An example is coaxial cable. Unidirectional Concentric Stranding A stranding where each successive layer has a different lay length, thereby retaining a circular form without migration of strands from one layer to another. Unidirectional Stranding A term denoting that in a stranded conductor all layers have the same direction of lay. Unilay Strand A conductor constructed with a central core surrounded by more than one layer of helically laid wires, with all layers having a common length and direction of lay. 119 Phone: Fax:

135 V Velocity of Propagation The transmission of speed of an electrical signal down a length of cable compared to speed in free space. This is usually expressed as a percentage. Voltage Drop The amount of voltage loss from original input in a conductor of given size and length. Voltage Rating The highest voltage that may be continuously applied to a wire or cord in conformance with standards or specifications. Volume Resistivity (Specific Insulation Resistance) The electrical resistance between opposite faces of a 1 cm cube of insulating material, commonly expressed in ohm centimeters. W Wall Thickness A term used that expresses the thickness of a layer of applied insulation or jacket. Wire A conductor, either insulated or bare. Wire Gauge A system of numerical designations of wire sizes. See American Wire Gauge (AWG) Y Yield Strength The lowest stress at which a material undergoes deformation. Below this stress, the material is elastic; above it, viscous. Z Z Designation for impedance, expressed on ohms. Phone: Fax:

136 ColorCodes 0=Black 5=Green 1=Brown 6=Blue 2 = Red 7 = Violet 3=Orange8=Gray 4 = Yellow 9 = White 121 Phone: Fax:

137 VALUE ADDED SERVICES Creating a Specialized Product for YOUR Company Laser Marking Cut & Strip Striping Twisting Cut & Marking Tubing Printing In addition to providing the highest quality wire and cable available, WireMasters can create a specialized product just for your company. Laser Marking Services Laser marking is a high quality, durable identification method for use with high performance electrical wires and fiber optics. Able to mark single-core wires and shielded multi-core cables Identifications of up to 96 characters Cable length management from 6 inches to 3277 feet Cable diameter from standard gauge 6 to 26 CUT AND STRIP Get your wire pre cut and ready to use for installation. WireMasters can cut and strip individual wires for you so you don t have to! HEAT SHRINK MARKERS WireMasters has the capability to cut and print heat shrinkable materials such as polyolefin and fluoropolymer. We also design and customize heat shrink tags specifically to meet our customer s needs. PRINTING Print capabilities consist of ink printing the identification of U00 cables per NEMA WC27500; along with this capability we also offer custom ink printing per customer specifications. If ink printing isn t right for the job, we also have laser marking capabilities another great option for your printing needs! STRIPING WireMasters is able to provide in-house striping in a variety of colors for wires up to 8 AWG. TWISTING In-house twisting is available at a maximum of 7 legs & maximum 10 AWG. AS9100 Rev C & ISO 9001:2008 Certified thru BSI Management Systems. -WireMasters, Inc. is a Master Distributor for the following manufacturers: 3M, Draka Fileca, Harbour Industries, Judd, Nexans, PMC, Specialty Cable Corp, Sumitomo, TE Connectivity, Tensolite, Thermax Visit us online: 1788 Northpointe Road Columbia, TN While WireMasters has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable, or current. WireMasters reserves the right to make any modifications to the information contained herein at any time without notification. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notification. Specifications are subject to change without notification. Consult WireMasters for the latest dimensions and design specifications.

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