F O R C E O F T H E R I N G

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1 FORCE OF THE RING 1

2 2

3 JSC RUSPOLYMET THE PRODUCTION OF FULL TECHNOLOGICAL CYCLE: FROM RAW MATERIAL TO END PRODUCTS WE ARE CHANGING TO REMAIN YOUR RELIABLE SUPPLIER FORCE OF THE RING 1

4 2 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER!

5 JSC RUSPOLYMET PRODUCTS Seamless rolled and welded RING BLANKS from lattens and hot-rolled profiles (the dm of rolled blanks: mm, the dm of welded blanks: mm, the dm of blanks made from hot-rolled profiles: mm) DISKS and pierced DISKS (dm up to 1200 mm) flat and weld neck FLANGE BLANKS for stop valves and pipe-lines. Extrusion and forging INGOTS melted in an open arc furnace, with further secondary refining, dm up to 640 mm; the dm of VAM and ESR ingots is up to 360 mm. Plain FORGINGS of circular and variable cross-section (dm up to 650 mm); plain forgings of square cross-section with the square side from 80 mm to 370 mm; cubes, blocks; plates; disks and pierced disks; rings and pierced cylinders (dm up to 1500 mm). BARS AND STRIPS from rapid steels and titanium alloys. SHAPED SECTIONS from carbon and low-alloy steels, for building purposes MECHANICAL TREATMENT of ring blanks (disks) with the dm from 200 mm to 2800 mm and ingots (forgings) with the dm up to 600 mm. FORCE OF THE RING 3

6 4 PRODUCTION OF INGOTS FROM COMPLEX ALLOYS

7 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! Manufacturing process of complex alloys at JSC RUSPOLYMET involves an arc (DSP) and vacuum-induction furnace (ISV) with further refining vacuumarc (VA) or electroslag (ES) remelting in order to get high-quality metal with specified structure and preset level of product s mechanical properties. Titanium alloys Heat-resistant alloys Doped alloys Ingots Cylinder, ESM D = mm L = mm Weight: kg Cylinder, VAM D = mm L = mm Weight: kg FORCE OF THE RING 5

8 6 PRODUCTION OF INGOTS FROM STEELS AND ALLOYS

9 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! In 2011 a new electro-metallurgical complex, which includes steel-making and forging modules, was installed. This equipment makes it possible to produce almost all kinds of steels which are used in ring-rolling manufacture. The project overall production tons of liquid steel per year. Ingots Cylinder, melted at an open arc furnace, with further secondary refining D = mm L = mm Weight: kg Forging, melted at an open arc furnace, with further secondary refining D = mm d = mm L = mm Weight: kg FORCE OF THE RING 7

10 8 PRODUCTION OF FORGINGS FROM STEELS AND ALLOYS

11 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! A new forging module makes it possible to produce forgings from carbon, titanium and heat-resistent steels and alloys. Forgings Smooth shafts of circular cross-section Smooth shafts of variable cross-section Smooth shafts of square cross-section Cubes, blocks Disks and pierced disks Rolled rings Plates Pierced cylinders D = mm L = mm D = mm d = mm L = to 4000 mm А = mm L = mm Side dimensions of blocks are up to 650 mm L = mm D to 1200 mm Н to 250 mm D = mm D = mm d = mm H to 350 mm A to 650 mm h = mm L = mm D = mm d = mm H to 1000 mm FORCE OF THE RING 9

12 F u l l p r o d u METALLURGICAL PRODUCTION

13 c t i o n c y c l e RING-ROLLING PRODUCTION QUALITY CONTROL

14 12 RING BLANKS AND DISKS PRODUCTION FOR AIRCRAFT ENGINES AND SPACE-ROCKET INDUSTRIES

15 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! The development and improvement of ring-rolling production has made it possible to improve precision characteristics of ring blanks due to fine positioning at the desk and preventing eccentricity during piercing and punching. New upgraded welding equipment is used to produce welded ring blanks. SEAMLESS ROLLED RING BLANKS AND DISKS D: mm H: mm Weight: kg WELDED RING BLANKS D: mm H: mm Profile cross-section is up to 5500 mm D H STEEL GRADES AND ALLOYS ACCORDING TO RUSSIAN STANDARDS ЭП742-ИД ЭП648-ВИ ЭП718-ИД ЭИ698-ВД ЭИ868 ЭИ787-ВД ЭП708-ВД ЭИ437-Б ЭИ437-БВД ЭИ437-БУВД ЭП202-ВД ВЖ159 32НКД 12Х18Н10Т ЭП517-Ш ЭИ961-Ш ЭИ962-Ш ЭП609-Ш ДИ52-ИД КВК37 КВК26 Вт20 От4 Вт3-1 Вт8 Вт6 Вт25 Вт5-1 АМГ6 В95пч АК4-1 BЖ172 Вт5-1 STEEL GRADES AND ALLOYS ACCORDING TO FOREIGN STANDARDS Alloy 718 Alloy 625 Waspalloy Haynes188 (AMS5662/DMD0424) (AMS5666) (AMS 5707/DMD0426) (AMS5772) Hastelloy X Nimonic PH CRES 347 (AMS5754) (AMS 5661) (AMS5643) (AMS5646) CRES Cr 12,5Cr 6Al-4V (AMS5645) (AMS5612) (AMS5613) (AMS4928) Ti6Al4V 6061 (DMD0776) (AMS4127) FORCE OF THE RING 13

16 14 RING BLANKS AND DISKS PRODUCTION FOR POWER ENGINEERING AND ATOMIC ENGINEERING INDUSTRIES

17 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! The use of profiled ring blanks of JSC RUSPOLYMET considerably facilitates the work of gas turbine engine manufactures, who nowadays, for instance, have to use several dozens of rings connected by means of welding, bolts and flanges in order to make a turbine case. JSC RUSPOLYMET has a license to produce equipment for nuclear plants. SEAMLESS ROLLED RING BLANKS AND DISKS D D: mm H: mm Weight: kg H STEEL GRADES AND ALLOYS ACCORDING TO RUSSIAN STANDARDS ВЖ98 ЭИ811-ВД 32НКД 30ХГСА ВНС-16Ш 10Х 18Н9 СТ20 08Х 18Н 10Т 22К 22К-Ш and others FORCE OF THE RING 15

18 16 RING BLANKS AND DISKS PRODUCTION FOR GENERAL ENGINEERING

19 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! JSC RUSPOLYMET ring products are successfully used by manufactures of equipment and special-purpose machines with ring parts and units, disks, support and turning devices. Ring products and disks meet high requirements to security and safety. Seamless rolled ring blanks and disks D D: mm H: mm Weight: kg H STEEL GRADES AND ALLOYS ACCORDING TO RUSSIAN STANDARDS М1 М2 12Х 18Н 10Т 12Х 18АГ 18Ш 40Х АК4-1 ШХ15СГ 20Х 2Н4А ШХ4 20ХН ст.55 ст.20 45ХН 45ХНМ 38Х2МЮА 38ХН3МФА 45ХН 20Х2Н4А Ст45 20ХН3А 38ХМ 38ХС 12ХМ Ст55 STEEL GRADES AND ALLOYS ACCORDING TO FOREIGN STANDARDS 100Cr6 100CrMo7 18NiCrMo5 42CrMo4 FORCE OF THE RING 17

20 PRODUCTION WITH PRELIMINARY MECHANICAL TREATMENT At customer s request JSC RUSPOLYMET carries out preliminary mechanical or sand blast treatment of rectangular or complex profiled blanks. PRE-TREATMENT OF INGOTS, FORGINGS AND RING BLANKS Types of Max specifications, mm Carrying capacity, machines dm length tons Lathes Lathes with NC ,5 Turning-and-boring lathes, including ones with NC Max outer diameter 2800 mm 18

21 WE ARE PROUD OF THE PAST, VALUE THE PRESENT AND ARE BUILDING A MIGHTY RUSSIA TOGETHER! PRODUCTION OF FERROALLOYS AND ADDITION ALLOYS Addition alloys and ferroalloys of JSC RUSPOLYMET are produced in a vacuum vessel with aluminothermic methods. Ferrotitanium is made by alloying of titanium wastes and scrap steel in induction furnaces. ADDITION ALLOYS FOR ALLOYING OF TITANIUM ALLOYS V-A (75V-Al res.) Al-Cr-Mo-Si (25Cr-34V-4Si-Al res.) AMBT/AMT (50Mo-8Ti-Al res.) АЦМК (39Mo-20Zr-3Si-Al res.) ADDITION ALLOYS FOR ALLOYING OF HEAT-RESISTANT ALLOYS Nb-Al (85Nb-Al res.) FERROALLOYS FOR ALLOYING OF STEELS Ferromolybdenum (60-65Mo) Ferrotungsten (75-85W) Ferroniobium (55-65Nb) Ferrovanadium (65-80V) Ferrotitanium ФТи70С05, ФТи70С1, ФТи30 BAR AND SHAPED SECTIONS JSC RUSPOLYMET is the major producer of bars and shaped sections in Privolzhsky and Central Federal Districts. The delivery volume is from several tons to 5-6 tons per month. All products are released in accordance with GOSTs and Technical Specifications. STOCK LIST Bars rolled from titanim alloys: mm, mm Bar rolled from carbon steel: mm, mm Semi-finished rolled products from titanium alloys for making special profiles for power industry and engineering - with the cross-section of 80x80 mm, 90x90 mm, 100x100 mm, 125x125 mm. STOCK LIST Equal angle: from 50x5,6 mm to 140x10 mm Channel: 20У, 24У, 20В-1 Beam: 24М FORCE OF THE RING 19

22 TEST CONTROL CERTIFICATION ISO 9001:2008 EN 9100:

23 Official supplier of FSUE UAE Gidravlika Accreditation certificate by Testing Laboratory License to produce equipment for nuclear plants Certificate of Quality Management for supply of components and services: rings US-1, US-3 The unique testing facility of JSC RUSPOLYMET is provided with state-of-the-art equipment of major international manufacturers, which is necessary for all kinds of destructive and non-destructive control. 1. Control and examination of macro and microstructure with optical microscopes. 2. Chemical test (atomic absorption test; determination of nitrogen, hydrogen and oxygen in steels; wet chemistry; atom emission test). 3. Mechanical properties control (hardness HB, HRC; tensile at room and elevated temperature; creep rupture strength; impact bending at low, room and elevated temperature). 4. Dimensions control. 5. Ultrasonic control. 6. Dye penetrant examination. 7. Black-light examination. 8. Magnetic particle test. 9. Fluorescent penetrant examination. 10. Dip etching of end products Complete production diversification has helped JSC RUSPOLYMET come up to a new production level of higher quality. With new technology the enterprise is gaining a competitive edge, opening up reliable prospects for itself and its customers. JSC RUSPOLYMET continues to enhance its equipment, production and processes. WE INTRODUCE STATE-OF-THE-ART INTERNATIONAL SOLUTIONS, CREATE OUR OWN TECHNOLOGIES, ENHANCE PRODUCTION PROCESS TO REMAIN A RELIABLE SUPPLIER. FORCE OF THE RING 21

24 Sales Management: Tel: +7 (83176) Fax: +7 (83176) , Vosstaniya Street, Kulebaky, Nizhniy Novgorod Region, , Russia Tel./fax: +7 (83176) , Hotel «MALENKAYA» 12-a, Vorovskogo Street, Kulebaky Tel.: +7 (83176) Hotel «ZAVODSKAYA» 49, Makarova Street, Kulebaky Tel.: +7 (83176)

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