Current technologies and advances in additive manufacturing. Dr. Ehab Saleh 28/09/2017
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1 Current technologies and advances in additive manufacturing Dr. Ehab Saleh 28/09/2017
2 Content Centre for Additive Manufacturing (CfAM) Hype cycle of technologies and 3D printing Current additive manufacturing technologies Advances in additive manufacturing Conclusion
3 Centre for Additive Manufacturing (CfAM) A group established in 1992 focussing on RP & RT. Started AM research in Over 120 staff and postgrad dedicated to AM research. Currently have vacancies for post-docs and PhD students (10 per year). Research facilities worth over $12 million.
4 Centre for Additive Manufacturing - Equipment Polymer Powder Polymer Jetting Metallic Powder Polymer Filament Nano-scale
5 Centre for Additive Manufacturing Recent Additions JetX Multi-Material (6) printer 250 x 250 x 200 mm envelope Nanoscribe Professional GT < 200 nm feature resolution up to 100x100mm envelope MetalJet multi-material high temperature 4-head system
6 Technologies hype cycle
7 Technologies hype cycle
8 Technologies hype cycle
9 Technologies hype cycle
10 Technologies hype cycle established the challenge
11 Technologies hype cycle established the challenge
12 3D printing hype cycle
13 Current AM technologies Many acronyms : FDM, SLM, SLS, SLA, SPJ, DED, BMD, EBM, EBAM
14 Current AM technologies Many acronyms : FDM, SLM, SLS, SLA, SPJ, DED, BMD, EBM, EBAM
15 Current AM technologies Photopolymerisation
16 Current AM technologies Photopolymerisation Stereolithography (SLA)
17 Current AM technologies Photopolymerisation Stereolithography (SLA) Materials: Photo-curable resins and composites
18 Current AM technologies Powder bed fusion
19 Current AM technologies Powder bed fusion
20 Current AM technologies Powder bed fusion Selective Laser Melting (SLM)
21 Current AM technologies Powder bed fusion Selective Laser Melting (SLM) Materials: Steel, titanium, aluminium, cobalt-chrome and nickel
22 Current AM technologies Powder bed fusion Selective Laser Sintering (SLS)
23 Current AM technologies Powder bed fusion Selective Laser Sintering (SLS) Materials: Polymers Nylon
24 Advances of AM
25 Advances of AM Material Jetting (MJ)
26 Advances of AM Material Jetting (MJ) Fundamentally scalable Droplet on Demand (DoD) Multi-material printing
27 "3D inkjet-printed UV-curable inks for multi-functional electromagnetic applications", Addit. Manuf. 2016, V 13, p Advances of AM Material Jetting (MJ) Inkjet printing of electromagnetic responsive inks UV curable doped-active ink was printed alongside polymeric ink.
28 Advances of AM Material Jetting (MJ) Multifunctional additive manufacturing (MFAM) Dissimilar materials can be deposited alongside each other (metal-polymer).
29 Advances of AM Material Jetting (MJ) Multifunctional additive manufacturing (MFAM) Dissimilar materials can be deposited alongside each other (metal-polymer). Ink solidification requirements can be challenging.
30 Advances of AM Material Jetting (MJ) Multifunctional additive manufacturing (MFAM) Dissimilar materials can be deposited alongside each other (metal-polymer). Ink solidification requirements can be challenging. Recent breakthrough used a single UV energy source to solidify conductive and polymeric inks in a single structure. 3D Inkjet Printing of Electronics Using UV Conversion, 2017, Advanced Materials Technologies,
31 Advances of AM Material Jetting (MJ) Reactive jetting (RJ) Two materials are jetting on top of each other to react and polymerise Epoxies, PDMS, Polyurethane
32 Advances of AM Material Jetting (MJ) Hotmelt jetting (HMJ) Usually waxes are inkjet-printed from a heated reservoir.
33 Advances of AM Material Jetting (MJ) Hotmelt jetting (HMJ) Usually waxes are inkjet-printed from a heated reservoir. "3D inkjet printing of tablets exploiting bespoke complex geometries for controlled and tunable drug release" J Controlled Release. 2017;261:
34 Advances of AM Material Jetting (MJ) High viscosity jetting (HVJ) Up to cp, widens the material selection.. PicoPulse printhead
35 Advances of AM Material Jetting (MJ) High viscosity jetting (HVJ) Up to cp, widens the material selection.. "High Viscosity Jetting of Conductive and Dielectric Pastes for Printed Electronics" Proceedings of SFF Symposium, Austin TX USA (2015), pp PicoPulse printhead
36 Advances of AM Material Jetting (MJ) Inkjet printing and rapid reduction of graphene oxide Graphene oxide is very stable for ink formulation Usually requires high temperatures or various chemicals steps to reduce. GO before reduction After 1 minute of reduction!!
37 Advances of AM Material Jetting (MJ) Inkjet printing and rapid reduction of graphene oxide Graphene oxide is very stable for ink formulation Usually requires high temperatures or various chemicals steps to reduce.
38 Advances of AM Material Jetting (MJ) Inkjet printing and rapid reduction of graphene oxide
39 Advances of AM Material Jetting (MJ) Inkjet printing and rapid reduction of graphene oxide - FET
40 Advances of AM Material Jetting (MJ) Inkjet printing and rapid reduction of graphene oxide suspended Potential application: ultrasound sensing.
41 Advances of AM THz applications 3D printing can provide excellent resolution to facilitate THz applications. Lenses, cavities and various components could be potential targets. "A 3-D Printed Lightweight X-Band Waveguide Filter Based on Spherical Resonators", IEEE Microwave and wireless components letters, Vol. 25, No. 7, July 2015
42 Desktop metal 3D printer Two versions: FDM based to extrude metal-binder paste to produce green parts.
43 Desktop metal 3D printer Two versions: FDM based to extrude metal-binder paste to produce green parts. Binder jetting based, to jet a binder over metal powder to produce green parts.
44 Advances of AM Photopolymerisation Carbon3D CLIP technology - fast Photocentric 3D day light resin - inexpensive Carbon3D Liquid Crystal
45 Conclusions 3D printing is getting there to fulfil the vision that was anticipated during the hype.
46 Questions Ehab Saleh EPSRC 2014 photo competition winner
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