Data Sheet OCS10-H. Overview
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- Melina Fields
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1 Overview Concept Main permanent equipment Auxiliary permanent equipment Tooling Tool deployment Auxiliary tooling Single bolt clamp connection system IB porch with hub OB termination head with hub Seal with seal retainer Single bolt clamp High Pressure cap (IB and OB) Low Pressure cap (IB and OB) Protection cap (IB and OB) Stroking tool Seal Replacement tool Seal face Cleaning and Inspection tool Torque tool 1 off basket with stroking tool 1 off basket with Seal handling tool Seal face cleaning tool 1 off torque tool Lifting Tool Winch system Note IB = Inboard OB = Outboard Receptacle for tool guidepost Bulls Eye OB Structure IB Structure Backseal receptacle Stroking Tool Interface Stroking Tool Interface Connector Guidepost Guide funnel Interface for Lifting Tool Landing Porch
2 Size and weight Length Width Height Weight IB Structure incl hub without clamp 1140mm 1450mm 1725mm 1514kg OB Structure incl hub without clamp 2190mm 1450mm 1775mm 2034kg Assembly 225kg Landing porch Depending on configuration Operational Capacities Pressure rating 5k 345 bar Max ID seal = 200 mm 10 k 690 bar Max ID seal = 180 mm 15 k 1035 bar Max ID seal = 140 mm Max pressure See graph below Max bending See graph below Combined loading PP MM Given by + PP mmmmmm MM mmmmmm 1 Standard seal ID mm stepped every 5 mm Pressure Bending moment Max pressure [barg] Max bending moment [knm] Seal ID [mm]
3 Installation tooling capacities Stroking capacity 400 kn Bending moment V+ 340 knm V = In the vertical plane lifting tail Bending moment V- 340 knm V = In the vertical plane lower tail Bending moment H 220 knm H = In the horizontal plane Combined loading See chart below operation Torque tool Class 4 Make torque Nm Note Required to fully close clamp Break torque Nm Note Max break out to open clamp Damage torque Nm Note Not to exceed
4 Materials body (std) Inconel 718 Cert. ISO Alternative Inconel 725 Cert. ISO Alternative Inconel 750 Cert. ISO body (std) DNV-OS-F101 F60 (A694 F60) Cert. ISO Alternative DNV-OS-F101 F65 (A694 F65) Cert. ISO Alternative NORSOK M-630 MDS D54 (25Cr) Cert. ISO Alternative NORSOK M-630 MDS D44 (22Cr) Cert. ISO screw (std) ASTM A320 L7 Cert. ISO Alternative ASTM A320 L7M Cert. ISO segment (std) Cert. ISO nuts (std) NES 833 Gr 1 Cert. ISO Seal surface (std) Silver coated Alternative PTFE coated seal face CMn Inconel 625 overlay weld CMn = Carbon steel (F60 and F65) seal face DS No addition i.e. hub base material DS = Duplex Steel (25Cr and 22Cr) Material Cert. Gen. ISO (CoC) unless noted otherwise Increased certification Increased certification (such as ISO ) available on request, upon written agreement and upon availability. Standard documentation After contract award Prior to fabrication and testing After completion Master Document Register Schedule QA Plan HSE Plan Inspection & Test Plan Design & Fabrication Specification GA drawings Design Report FAT procedure Weld procedures & qualifications NDE procedures Surface treatment procedures Material Record Book including FAT report Approval record for non-conformances and site queries Material certificates and traceability Dimensional check report Weight report
5 Codes and code breaks Design Connector ASME VIII Div 1 App 24 Piping ASME B31.8 Code break towards pipeline The connector w/wo pup extensions are as a standard inside the same ASME regime. Structure NORSOK Code break No structure code break Fabrication Pipe welding NORSOK M-601 Code break towards pipeline The same connector code applies for hubs and extension pups including weld to transition joint towards pipeline (transition joint not included in standard scope) Structure NORSOK M-101 Code break No structure code break Welding to pipeline components available on request and upon written agreement General features The system is able to perform a complete tie-in including hub intervention with assistance from a single work class ROV only. All tooling are below 50 kg in water and is handled by the ROV. Prior to tie-in, the outboard structure must be parked by crane operation into a landing porch with or without the assistance of guide wires. The deployment system is able to straighten up misalignment between +/- 10 yaw and -5 to + 15 pitch without any external assistant (only use of ROV operated stroking tools) Three main items are involved 1. an inboard deployment structure 2. an outboard deployment structure 3. an landing porch The inboard structure and the landing porch may be integrated or on separate structures. The outboard structure will be an integrated part of the spool. The clamp can be mounted either to the inboard or outboard according to preference. The clamp location can later be changed subsea if needed. The clamp, hub and seals are of Destec type and make. The clamp is operated with an ISO Torque Tool. An open clamp can be removed and reinstalled subsea, facilitated by a ROV operation for release of the clamp from the structure. The female hub with the seal can be placed either in the Inboard structure or in the Outboard structure. The location of the clamp assembly and the female hub with seal does not need to be on the same side. The inboard and outboard structures can be mounted on over the hub from both inboard and outboard side. The hubs are locked to the respective structures by a high capacity retainer assembly. Rotation of the hubs inside the structure may be allowed or restricted with a prearranged key. The hubs are delivered with a pup for welding towards the pipeline system. If the hub is to be connected to a flexible spool the most common solution is to use a compact flange between the hub pup and the flexible end fitting. The end fitting can be machined with a compact flange profile. The main seal is kept in position by a seal retainer plate. The retainer plate contains an additional elastomeric seal facilitating subsea external back seal test. The back seal test receptacle with connection to the hub seal pocket can be located either on the inboard structure or on the outboard structure, whichever is most practical. The termination has alignment indicators in the end plate facilitating visual confirmation that the termination is sufficiently stroked and aligned to start making up the clamp connector without squeezing on the hub shoulders.
6 The clamp connector make-up is controlled by make-up torque, while opening is controlled by counting turns. Additional clamp connector make-up control is made by inspecting the visual indicator showing the relative position between the clamp segments. The connection system comes with a tool package for all hub and connector operations seal replacement by one tool and seal face inspection and cleaning by another tool. The same cleaning tool is used both inboard and outboard, and with an adapter the same tool is used for several sizes. Docking of the ROV tooling is assisted by an ROV carried removable guide post. The tools are launched in a dedicated tool basket parked near the tie-in area. The tools are carried by the ROV manipulator from the basket to the connector The tools are operated with hydraulic supply through a 4-port stab from the Service skid on the ROV. The outboard structure and inboard structure has receptacles for two stroking tools for pull-in and alignment. One of the stroking tools work as a hydraulic central. The ROV docks to one stroking tool and hydraulic fluid is daisy chained to the next. Coarse guiding is facilitated by interaction between a guide post on the landing porch and a guide funnel on the outboard structure. The guide funnel may slide or be latched axially to the outboard structure by a ROV operated locking device There are two latching positions, one for flexible spools and tool operations and one closer for a rigid spool. If the inboard structure is to be retrieved the outboard structure is stroked back and locked in the rear position. The outboard may remain in this parked position both during retrieval and reinstallation of the inboard structure. The latch is designed to withstand any spring force in the spool. Fine guiding is achieved by interaction between guide bushings on the outboard structure and fine guide pins on the inboard structure. Final guiding is by interaction between the two hubs. face alignment is achieved by interaction between the reaction rods on the inboard and outboard structures. The alignment reaction pads provide alignment capacity in all directions.
7 connector qualifications Field experience Seal ID 40 Seal ID 45 Seal ID 135 Seal ID 135 Seal ID 135 Ca clamp connectors field proven Hydrostatic test bar / psi 0 to bar / 0 to psi -46 C to +121 C / -50 F to +250 F bar / 0 to psi -70 C to +149 C / -94 F to +300 F bar / 0 to psi -30 C to +65 C / -22 F to +149 F 0 to 759 bar / 0 to psi -46 C to +121 C / -50 F to +250 F Hydrostatic test bar / psi Pressure bend test 345 bar / psi 690 bar / psi Pressure bend back seal test 345 bar / psi Make and break test 20 cycles Hydrostatic test after every make 690 bar / psi Test medium cycling: Water Test medium after last cycle: Nitrogen gas 0 to 690 bar / 0 to psi -29 C to +130 C / -20 F to +266 F Inconel 625 A320 L7 LF2 Inconel 718 PTFE 12CrMo9.10 A182 F22 A320 L7M NES833 Inconel 718 PTFE A182 F22 A320 L7 LF2 Inconel 725 PTFE A182 F51 A320 L7M NES833 Inconel 725 PTFE AISI K A320 L7M NES833 Inconel 725 PTFE
8 connector qualifications - continued Seal ID 150 Seal ID 155 Seal ID 245 Seal ID 370 Hydrostatic test 896 bar / psi Make and break test 4 cycles Hydrostatic test after every make 896 bar / psi 0 to bar / 0 to psi -46 C to +121 C / -50 F to +250 F 0 to 345 bar / 0 to psi -46 C to +121 C / -50 F to +250 F 0 to bar / 0 to psi -46 C to +177 C / -50 F to +350 F 0 to bar / 0 to psi -46 C to +177 C / -50 F to +350 F Flange Flange A 182 F51 A182 F22 A320 L7M NES833 Inconel 725 Silver coated A 182 F22 A320 L7 LF2 Inconel 718 PTFE coated BS B Inconel 718 PTFE coated BS B Inconel 718 PTFE coated
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