Thermocouple temperature sensor omnigrad T -TSC 310

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1 Technical information TI 255T/02/en Thermocouple temperature sensor omnigrad T -TSC 310 Probe in direct contact with the process Insulation in mineral oxide Extension cable in glass fibre TSC 310 is a thermometer sensor with thermocouple suitable for all applications that require a direct measurement of temperature. It is usually mounted on tubes or tanks by means of slip-on compression fitting which can be provided with the sensor on request. The special configuration of the sensors enables a less invasive detection of the process temperature. The sensor is supplied with insulation in mineral oxide while the probe is available in different diameters and materials. The use of K and J thermocouples enables to measure relatively high temperatures (750 C for J thermocouples and 1100 C for K models). The extension cable enables to convey the signal to the measuring instrumentation. Features and benefits Different types of thermocouples: J (iron - constantane) K (chromium nickel - nickel) According to DIN EN and ANSI MC 96.1 standards Flexible insert thanks to the insulation in mineral oxide (MgO) Probes available in several diameters Oversheath in SS 316 and Inconel 600 Customisable immersion length Insulated or grounded hot junction, selectable within the sales structure Extension cable available in several lengths Compression junction with different threads

2 Areas of application Suitable for several applications in the chemical, primary and energy industries. TSC 310 is employed for all systems that require a direct and less invasive measurement of temperature, without the use of a protection thermowell. Therefore, this sensor is particularly suitable for applications in which the process pressure is not particularly high. Function and system design Measuring principle A thermocouple is constituted by two homogeneous but different metal conductors, whose ends are welded without additional material. This type of junction is usually called hot junction or measuring junction. If the other end is closed (cold junction or reference junction), it is possible to generate an electric circuit. If the hot welded junction reaches a temperature T 1 that differs from the one of the cold junction T 2, a power force (f.e.m.) is generated within the circuit (known as "Seeback" effect). By measuring the difference in the electric potential between T 1 and T 2 and knowing the temperature of the cold junction, it is possible to calculate the value measured by the hot junction. f.e.m. = C(T 1 - T 2 ) It is important to make sure that the cold junction maintains a constant temperature and that can be easily measured, because it is one of the values required to determine T 1. Thermocouples can be connected in two ways: directly to the instrument that measures the power force or to the measuring instrument by means of extension or compensation connection cables. The extension cable is constituted by conductors with the same materials of the thermocouple ones, while the compensation cable has different conductors as compared to the thermocouple, although these generate the same power (they are generally used to reduce costs). TSC310_G_mp_05_en_01 Equipment architecture TSC 310 is a sensor constituted by a cable in mineral oxide that can contain one or two J or K thermocouples and an extension cable. The diameter of the cable in MgO can vary like the coating material. The mineral insulated insert is connected to the extension cable by means of a connection cup (welded or chamfered to the stem of the insert), which is filled with resin and coated with a cable protection spring to prevent the extension cable from the deteriorating where it is exposed to stresses. For more information on the types of inserts and extension cables, see chapter "Structure of components". NL L Ø TSC310_G_dd_05_xx_01 Fig. 1: Basic dimensions of TSC 310 Material The wetted part can be supplied in SS 316 or Inconel 600. The extension cable is in glass fibre coated by an enclosure in twinned plated copper. Weight From 0.3 to 0.5 Kg for standard options. 2 Endress+Hauser

3 Electronics The sales structure of TSC 310 does not include a housing suitable to contain the head transmitter. Sensors are generally connected to a conversion board or a DIN rail transmitter. The required type of output signal can be attained by selecting an appropriate DIN rail transmitter. Endress+Hauser supplies state of the art transmitters (series itemp ) with 2-wire technology and 4 20 ma output signal, HART (TMT 122) or PCP (TMT 121). All transmitters can be easily programmed with a personal computer and freeware software like ReadWin For further and more detailed information on transmitters, see the related documentation (see chapter "Additional documentation at the end of this document). 110 Fig. 2: Dimensions of TMT 121 and TMT 122 transmitters 96 TMT122_G_dd_06_xx_02 Performance Operating conditions Maximum process pressure Probes are tested, in accordance with standard IEC 1515, at a pressure of 2.5 Mpa (25 bar) at 20 C. Maximum process temperature The maximum process temperature varies according to the type of thermocouple (see paragraph "Measurement range") and the coating of the stem: insert coated in SS C insert coated in Inconel C. Maximum temperature of the compression fitting The compression fitting (SS 304) is able to withstand a temperature of 400 C. Maximum temperature of the extension cable The extension cable is able to withstand a maximum operating temperature of 400 C. The area where the insert in MgO and the extension cable are connected is able to withstand a maximum temperature of 180 C. Accuracy Standard tolerance values for thermocouples are defined in standard DIN EN (that corresponds to the former DIN 43710) or ANSI MC The TSC 310 sensor generally employes thermocouples with a Class 2 tolerance (IEC 584-2) or standard class (ANSI MC 96.1). Sensors with a Class 1 tolerance or special can also be ordered using the special option in the sales structure (see chapter "Ordering information"). The section here below lists the tolerance values specified in the above-mentioned standard. Endress+Hauser 3

4 : Type of thermocouple Class Deviation Tolerance (DIN EN 60584) Class Deviation Cable colours (DIN EN 60584) J (Fe-CuNi) 2 +/-2.5 C ( C) +/ t o( C) 1 +/-1.5 C ( C) +/ t o( C) + black - white K (NiCr-Ni) 2 +/-2.5 C ( C) +/ t o( C) 1 +/-1.5 C ( C) +/ t o( C) + green - white Type of thermocouple Tolerance (ANSI MC 96.1) Class Deviation Class Deviation Cable colours (ANSI MC 96.1) J (Fe-CuNi) Standard +/-2.2 C ( C) +/-0.75%o( C) Special +/-1.1 C ( C) +/-0.4%o( C) + black - red K (NiCr-Ni) Standard +/-2.2 C ( C) +/-0.75%o( C) Special +/-1.1 C ( C) +/-0.4%o( C) + yellow - red Measurement range The measurement range defined in standard DIN EN is: thermocouple type J thermocouple type K The measurament range defined in standard ANSI MC 96.1 is: thermocouple type J thermocouple type K C C C C Response time Tests performed in water at 0.4 m/s (in accordance with DIN EN 60751; temperature step from 23 to 33 C): Diameter 3 mm Diameter 6 mm Type of hot junction t 50 t 90 t 50 t 90 grounded 0.8 s 2 s 2 s 5 s insulated 1 s 2.5 s 2.5 s 7 s Insulation Self heating The insulation resistance of the cable in MgO used for the probe is compliant with the requirements of norm 1515: at 25 C, test at 500 Vdc > 1 G at 500 C, test at 500 Vdc > 5 M Null. Installation Omnigrad T TSC 310 can be installed on pipes or tanks using the compression fitting available in different threads ranging from 1/8 to 1/2", NPT and G, which enable to adjust the immersion length of the sensor. The sleeve, available only in the metal version (due to the high temperatures) 4 Endress+Hauser

5 should be replaced if the sensor is repositioned. In this case, it is necessary to contact E+H Customer Service. To further protect the probe, it is also possible to use the TSC 310 (Ø 6 mm) sensor with a thermowell (TW 251) fitted with a built-in compression fitting (see chapter "Supplementary documentation" for information on the code of the related technical information). If the sensor is installed on tubes with a small diameter, the axis of the pipe must always be reached and exceeded, when is possible, on the side of the probe (see fig.3). The reference junction is often maintained at 0 C so that the measurement of the difference in power between the junctions is more immediate and accurate. To do so, it is necessary to cool the reference junction in special sealed vassels containing distilled water at 0 C (melting ice). This prevents measuring errors originating from the compensation of the power force, when the temperature of the cold junction is not constant.. TSC310_G_id_05_en_01 Fig. 3: Installation of the TSC 310 Extension cable " System components The extension cable is substantially an extension of the thermometer circuit that connects the measurement point (hot junction) to the reference point, which in some cases can be placed at dozens or hundreds of meters from one another. The cable is constituted by two conductors with the same material of the thermocouple. The metal wires (with a section of 0.5 mm 2 ) of the extension cable are flexible, insulated with glass fibre and placed in an external enclosure made of twinned plated copper (Ø 4.6 mm). The colour of the extension cables change in accordance with standards; in the sale structure is possible to chose between ANSI MC 96.1 and IEC versions. The extension cable is available in standard lengths although it can also be supplied in the lengths required by the customer by using the special options (see chapter "Ordering information"). Attention! The extension cable coating is not suitable for ambient with high humidity. Probe TSC310_G_gd_11_xx_01 The probe is constituted by a cable in MgO containing one or two thermocouples. The insert can be supplied in several diameters and sheath. The diameter of the cable in mineral oxide varies according to the number of thermocouples it contains and the diameter of the related conductors. The insulation in mineral oxide enables the probe to be flexible. The bending radius can be greater or equal to three times the diameter of the probe (R J3d) (see fig.4). The type of thermocouple, the diameter of the cable, the sheath material and the immersion length can be selected among the available options. Upon customer's request, it is also possible to change them using the special option (see chapter "Ordering information"). Fig. 4: Maximum bending radius of the cable in MgO Endress+Hauser 5

6 Process connection TSC 310 is installed on the plant by means of a compression fitting with metal sleeve (resistant to high temperatures) that the sales structure can provide in the most common threads (1/8, 1/4, 3/8, 1/2, both NPT and Gas). ADJGAS_G_dd_09_en_01 ADJNPT_G_dd_09_en_01 Gas threads L NPT threads Gas 1/8 10 mm 1/8 NPT Gas 1/4 15 mm 1/4 NPT Gas 3/8 15 mm 3/8 NPT Gas 1/2 20 mm 1/2 NPT Different threads, if requested by the customer, can be ordered using the special option of the sales structure (see chapter "Ordering information"). Certifications Test report and calibration The sales structure of TSC 310 does not include calibrations; it is possible, however, to order the calibration certificate separately ( Factory and SIT). The "Factory calibration" is carried out in the certified EA (European Accreditation) laboratory of E+H according to an internal procedure. The SIT Calibration" is carried out according to an EA accredited procedure (SIT calibration). There is also a "test report" that consists in a certificate of compliance with the essential requirements of standards. Additional information Maintenance Delivery time The omnigrad T TSC 310 sensor does not require specific maintenance. Small amounts (about 10 units) and standard options can be delivered within 20 working days. 6 Endress+Hauser

7 Ordering information Sales structure TSC310 Type of thermocouple, diameter and sheath AN 1 x TC type J, Ø 2 mm, AISI 316 AP 1 x TC type J, Ø 3 mm, AISI 316 AQ 1 x TC type J, Ø 4.5 mm, AISI 316 AR 1 x TC type J, Ø 6 mm, AISI 316 AT 2 x TC type J, Ø 2 mm, AISI 316 AU 2 x TC type J, Ø 3 mm, AISI 316 AW 2 x TC type J, Ø 4.5 mm, AISI 316 AX 2 x TC type J, Ø 6 mm, AISI 316 BA 1 x TC type K, Ø 1.5 mm, Inconel 600 BB 1 x TC type K, Ø 2 mm, Inconel 600 BC 1 x TC type K, Ø 3 mm, Inconel 600 BD 1 x TC type K, Ø 4.5 mm, Inconel 600 BE 1 x TC type K, Ø 6 mm, Inconel 600 BG 2 x TC type K, Ø 2 mm, Inconel 600 BH 2 x TC type K, Ø 3 mm, Inconel 600 BK 2 x TC type K, Ø 4.5 mm, Inconel 600 BL 2 x TC type K, Ø 6 mm, Inconel 600 BM 1 x TC type K, Ø 1.5 mm, AISI 316 BN 1 x TC type K, Ø 2 mm, AISI 316 BP 1 x TC type K, Ø 3 mm, AISI 316 BQ 1 x TC type K, Ø 4.5 mm, AISI 316 BR 1 x TC type K, Ø 6 mm, AISI 316 BU 2 x TC type K, Ø 3 mm, AISI 316 BW 2 x TC type K, Ø 4.5 mm, AISI 316 BX 2 x TC type K, Ø 6 mm, AISI 316 YY TC, Ø, Material to specify Insertion length NL A 100 mm insertion length NL B 250 mm insertion length NL C 350 mm insert length NL X... mm insertion length to specify Y... mm special insertion length to specify Hot junction type G Hot junction grounded J Hot junction insulated MgO purity and thermocouple tolerance 1 Standard purity, tolerance Class 2 in accordance with IEC Special purity, tolerance class to specify Extension cable 1 TC J, armoured cable, FT20T2H2 type 2 TC K, armoured cable, FT20T2H2 type 9 Extension cable to specify Extension cable length mm extension cable length mm extension cable length mm extension cable length 8 mm extension cable length to specify 9 mm special extension cable length to specify Compression fitting with metall sleeve A Without process connection B 1/8 NPT compression fitting C 1/4 NPT compression fitting D 3/8 NPT compression fitting E 1/2 NPT compression fitting F G 1/8 compression fitting G G 1/4 compression fitting H G 1/8 compression fitting J G 1/2 compression fitting Y Connection to specify TSC310- Complete order code Endress+Hauser 7

8 Supplementary documentation Thermowell for temperature sensors - Omnigrad TW 251 Temperature DIN rail transmitter itemp PCP TMT 121 Temperature DIN rail transmitter itemp HART TMT 122 Thermolab E+H - Calibration certificates for industrial thermometers. RTD and thermocouples TI 245T/02/en TI 087R/09/en TI 090R/09/en TI 236T/02/en Subject to modifications Endress+Hauser Gmbh+Co. Instruments International P.O. Box 2222 D Weil am Rhein Germany Tel. (07621) Tx Fax (07621) info@ii.endress.com TI 255T/02/en/ FM+SGML 6.0

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