Mines and Metals Engineering GmbH MME. Mines & Metals Engineering GmbH

Transcription

1 Mines and Metals Engineering GmbH MME

2 MME GmbH is officially established and registered company in Düsseldorf, Germany since 1996 to provide engineering services for mining and metals industries worldwide

3 MME GmbH can provide consultancy and support, development in projects from feasibility study guiding customers from concept to commissioning to realize their targets with high quality

4 MME GmbH staff are specialists of steel industries with excellent experience and high profile careers in different fields The well established exposure in the field of management, engineering, construction, commissioning in steel plants worldwide gives guarantee of final product quality.

5 MME fields: Iron Mines Industries Iron Making Industries Direct Reduction Steel Making Industries Pelletizing plant Rolling Mills

6 MME has a wide range of activities: feasibility studies engineering development and services management for EPC project execution start up and commissioning of plants maintenance and spare parts management systems and automation implementation training and technical assistance services project financing

7 MME is connected and supported by leading companies and well known experts in different fields to provide to the Customer best expectations We are your partner to develop processes from Mines, Iron & Steelmaking, through Secondary Metallurgy up to Continuous Casting and Rolling Mill

8 Company with Global Presence Head Quarter Germany, Düsseldorf EUROPE Germany MME Germany Headquarters MINES & METALS ENGINEERING GmbH Tersteegen-Str. 3 D Düsseldorf GERMANY info@mme-co.de MME TRADING SHANGHAI Co., Ltd. Room West Nanjing Road Jing an District, Shanghai P.R. CHINA info.shanghai@mme-co.de MINES & METALS ENGINEERING Tehran Fourt Alley South South Piroozan St. Hormozan St. Shahrak Gharb Tehran / IRAN info@mme-co.ir ASIA Iran India China

9 Project consultancy Spare Parts Design Headquarters GERMANY - DUSSELDORF Plannning & Cost control Business Administration Basic Design DRI Project management Commissioning & Service Training Basic Design & Detailed Design MSP

10 Spare Parts Project consultancy Project management Iranian Branch IRAN - TEHRAN Plannning & Cost control Basic & Detailed Design DRI Commissioning & Service Training Basic & Detailed Design MSP

11 Spare Parts Chinese Branch CHINA - SHANGHAI Project management Basic Design & Detailed Design MSP Far East Purchasing dept.

12 INDIA - DEHLI engineering CANADA - MONTREAL consultancy

13 MME GmbH innovation is the passion Looking to the future

14 Is the Direct Reduction Technology invented and patented by Mines and Metals Engineering GmbH

15 The technology of tomorrow

16 The PERED Direct Reduction Process converts iron oxides, in the form of pellets or lump ore, to highly reduced product suitable for steel making.. HOT DRI Iron Oxide Pellets Cold DRI HBI

17 The technology improves direct reduced iron process for making DRI To economize energy resources To create a flexible technology for producing direct reduced iron

18 LOWER CAPITAL COST WATER CONSUMPTION MAINTENANCE COSTS ENERGY CONSUMPTION

19 TO USE LUMP ORE UP TO 50% FLEXIBILITY END PRODUCT HDRI / CDRI / HBI TO USE HIGH SULPHUR ORE TO USE LOCAL MATERIAL

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21 Introduction to PERED Background The steel world propose various technologies for producing high metalized DRI The MME process has been invented and developed by the experts having rich experience in every field of Direct Reduction process, which has ensured that all the flows of other processes are taken care in this process and provides the optimum and efficient results

22 The reduction of iron oxide in direct reduction process is accomplished by the following reducing agents carbon monoxide (CO) hydrogen (H₂) Fe (Oxide) + CO and/or H₂ ==> Fe (Metal) + CO₂ and H₂O

23 PERED technology for DRI production Is an improved energy efficient technology Is created flexibility to work with different raw material and different energy sources Is reducing the overall cost

24 Where we innovated Scrubbers Compressors

25 MME innovation and review on main equipment starts from VERTICAL SHAFT FURNACE PERED Vertical Shaft Furnace is unique of its kind Designed to improve the solid & gas flow patterns to improvise the reaction being taken place Designed to have higher production rate / volume of reduction zone.

26 Conclusion PERED technology brings the following advantages Lower capital investment Lower energy & operation costs Lower environment pollution Jumbo module for more than 1 MMTPY Option for hot DRI / HBI Flexibility to use high sulphur ore

27 MEGA MODULE DRI HOT CHARGING OF DRI TO STEEL MAKING HOT DRI TRANSPORT BRIQUETTING OF COLD DRI FINES

28 The continuous rising challenges on the steel market speed up or incentive to develop product to our Clients Innovation is our passion and we develop new design looking always for Customer benefits

29 MME GmbH is your partner to develop the process in the Steel Making, Secondary Metallurgy up to Continuous Casting and Rolling Mills

30 Electric Arc Furnace The market dictated to be flexible, MME gives the right solutions for Electric Arc Furnace - Eccentric Bottom Tap Hole - Current Conductive Electrode arms - Furnace Gantry - Roof Lifting and Swivelling system

31 Ladle Furnace MME designs the Secondary Metallurgy Process to improve the quality as well as productivity of the designed Steel Making Facilities Ladle Furnace features gives - Water cooled roof - Wire feeding for de-oxydation and micro alloying - Automatic lance for temperature measuring and sampling

32 The capability to complete Steel Making facilities is a continuous development in the scope of work of Mines and Metals Engineering GmbH

33 The experience of MME is not limited to the Steel Making Plant but achieves the process and product allowing the production chain through different type of Rolling Mills

34 Mines and Metals Engineering GmbH experience can manage and support the Customer for the auxiliary plant to be installed in a Steel Making, Iron Making and Rolling Mill plants Material Handling System Material Scrap Handling Water Treatement Plants Dedusting Systems Preheating and Drying Systems Refractory Equipment and Management Mobile Equipment definition and co-ordination Compressed Air Plant Fire Fighting Plants and HVAC installations Automation Systems Slag Reconditioning

35 Mines and Metals Engineering GmbH serves the project by use of the most advanced techniques of management. The Quality Management System is always our base for the project execution INPUT FROM CUSTOMER OUTPUT TO CUSTOMER SALES MACROPROCESS PROJECT MANAGEMENT MACROPROCESS SERVICE MACROPROCESS

36 PROJECT MANAGEMENT CUSTOMER REQUIREMENTS NEW PROJECT EXECUTION PURCHASING REVAMPING AND MODIFICATION ENGINEERING CONSULTANCY TECHNICAL ASSISTANCE & SERVICES CUSTOMER SATISFACTION TRAINING SERVICES

37 GENERAL MANAGEMENT QUALITY MANAGEMENT PROJECT MANAGEMENT FINANCE AND ACOOUNTING PERSONNEL SYSTEMS & INFORMATION PLANNING & CONTROL PURCHASING (Service & expediting) Customer Satisfaction CONTRACT & LEGALS TECHNICAL OFFICE

38 MME Germany Headquarters MINES & METALS ENGINEERING GmbH Tersteegen-Str. 10 D Düsseldorf GERMANY tel fax Connection in 10 minutes from Düsseldorf International Airport Connection in 1 hour from Düsseldorf Weeze Airport The combination of excellent experienced and highly motivated team of engineers is our foundation for customer satisfaction MME Iran Branch Office MINES & METALS ENGINEERING Tehran Fourt Alley South South Piroozan St. Hormozan St. Shahrak Gharb Tehran / IRAN tel fax info@mme-co.ir MME China MME TRADING SHANGHAI Co., Ltd. Room West Nanjing Road Jing an District, Shanghai P.R. CHINA tel fax info.shanghai@mme-co.de

39 Project and References

40 THE CONSULTANCY PROJECTS KHOUZESTAN OXIN STEEL WIDE PLATE MILL, Engineering Consultancy and Inspections SKS Steel Making Plant (2.4MMTPY) Management consultancy, Process and Design review on Turn Key Basis MSC Tender & Bid consultancy Hot Strip Mill n.2 (3.5 MMTPY) IDOM Tender Consultancy DRI megamodule 1.8 MMTPY METEC Contract Advisory Service Minimill T/y SBDT tender and bid consultancy for bauxite mine 4 MMTPY

41 THE DRI PROJECTS CSTM PERED (0.3 MTPY) ENGINEERING & EQUIPMENT SUPPLY - WITH SYN GAS FROM COKE OVEN P.R. OF CHINA SHADEGAN PERED (0.8 MTPY) TURN KEY MIYANEH PERED (0.8 MTPY) ENGINEERING & EQUIPMENT SUPPLY NEYIRIZ PERED (0.8 MTPY) ENGINEERING & EQUIPMENT SUPPLY SOUTH KAVEH ( 2 X MMTPY) Consortium partner KSC MODULE REVAMPING (UPTO 1.0 MMTPY)

42 MME OTHER DRI PROJECTS KSC Ahwaz- 3 DRI (MIDREX ) MODULE FROM 1.2 TO 1.6 MMTPY KSC Ahwaz DRI (MIDREX ) PLANT 0.8 MMTPY (TURN-KEY) KSC Ahwaz OXIDE COATING FOR DRI MODULES KSC Ahwaz OXYGEN INJECTION SYSTEM FOR DRI MODULES ENGINEERING KSC - ZAMZAM II (MIDREX ) DRI PLANT MMTPY (TURN-KEY) HOSCO 2X0.825 MMTPY (MIDREX ) DRI PLANTS

43 Mines and Metals Engineering GmbH is not only DRI, other project are in the portfolio and in the refernece Chaharmahal Project 1 x 800,000 T/Y steelmaking plant with slab caster (Engineering, Procurement, Supply, Construction) Turn Key bases Neyriz Project 1 x 800,000 T/Y steelmaking plant with billet caster (Engineering, Procurement, Supply, Construction) Turn Key bases KSC wide slab caster 1 x 1,000,000 T/Y (Engineering, Procurement) SKS Steel Making Plant (2,400,000 T/Y) Consortium Turn Key Basis Ghaenat Continuous Caster for Billets (Engineering, Procurement) Miyaneh Continuous Caster for Billets (Engineering, Procurement)

44 OTHER ACTIVITIES GOL-E-GOHAR POLYCOM PROJECT ENGINEERING KSC Ahwaz - MASTER PLAN PREPARATION FOR 3.2 MMTPY INSIG - PIPE ROLLING MILL TECHNICAL ASSISTANCE MSC - PELLETIZING PLANT TECHNICAL ASSISTANCE GOL-E-GOHAR HEMATITE RECOVERY, FEASIBILITY STUDY (PILOT PLANT TESTING) KSC PELLET PLANT MODIFICATION INSIG NEW STEELMAKING PLANT COMPLETION KSC EAF REVAMPING (Engineering, Automation, Electrode Regulation, Switchgear) KHOUZESTAN OXIN STEEL WIDE PLATE MILL, ENGINEERING AND INSPECTION, CONSULTANCY

45 References KSC DRI Plant 2 x 800,000 T/Y KSC 3 DRI Modules Design development and installation capacity increasing from 1,200,000 T/Y to 1,650,000 T/Y KSC Oxide Coating for DR Modules KSC Slab Casters study, design development and installation increase of product length from 6 to 9 and 12 meters KSC EAF study, design and installation capacity increasing from 500,000 T/Y to 1,250,0000 T/Y MSC Pellet Plant Modification Gol-E-Gohar hematite recovery, feasibility study including laboratory & pilot plant testing INSIG, Pipe rolling mill, technical assistance INSIG, Automation system for new steelmaking plant KSC, Study and development of basic & detail engineering of oxygen injection system for DRI modules KSC, preparation of master plan for capacity increasing from 1.5 Mt/y to 3.4 Mt/y KSC Existing DRI Modules Modification