Corporate Profile ISO 9001:2008 CERTIFIED. Super Group of Industries

Size: px

Start display at page:

Download "Corporate Profile ISO 9001:2008 CERTIFIED. Super Group of Industries"

Lucinda Atkinson
5 years ago
Views:

2 Background Promoted by S.Shah & J. Shah ( Super ) Group in 1961 Involved primarily in non-ferrous castings applications in Electrical Fittings in Power Sector & Exd Enclosures, Lightings, Engineering, Textile and Machine Tools industries.

3 Background Superkino Equip. P. Ltd. (Office) Neela Plastic Bldg., 2 nd Floor, Sonawala X Road No.2, Goregaon(East), Mumbai INDIA. T.No Facsimile URL: sales@skino.in 230 SQ Meter RCC. No of Employee: 6 Superkino Equip. P. Ltd. ( Machining) A1/284, G.I.D.C,, Round Canteen Road, Umergaon, Dist. Valsad, Gujarat. INDIA Facsimile SQ Meter RCC No of Employee: 25 Superkino Eqp Pvt Ltd.( Foundry) A-1, 284-1, G.I.D.C, Round Canteen Road Umergaon Dist: Valsad,Gujarat, Pincode INDIA. Tel: SQ Meter North Light Shed No Of Employee: 40

PROVIDING VISIBILITY IN MOST DIFFICULT TYPES OF WATER ONE CAN COME ACROSS. REVENUE OF 70 MILLION INR.

4 Our Vision ALUMINUM CASTING SOLUTION PROVIDER FOR CUSTOMER ACROSS THE GLOBE TONNAGE PER MONTH 30 TO 50. IN READY FOR USE CASTING OR PRODUCT THEREOF. TRANSFORMER ACCESSORIES FOR MARKET ACROSS THE GLOBE. PROVIDING VISIBILITY IN MOST DIFFICULT TYPES OF WATER ONE CAN COME ACROSS. REVENUE OF 70 MILLION INR. ANNUAL GROWTH RATE OF 40%,YOY FROM FY 2006 & 40% EXPORT TO EUROPE IN FY GROWTH IS THE KEY WORD

MitsuSeiki HR3 HMC, BMV 45 VMC Twin Pallets, 2 TURNING

5 Plant & Machinery Corporate Profile STATE OF ART CNC MACHINES Makino MCB 1210, 4 Axis Twin Pallet HMC, MitsuSeiki HR3 HMC, BMV 45 VMC Twin Pallets, 2 TURNING CENTER CMM FARO ARM GAUGE, SPECTRO ANALYZER ISO 9001:2008 CERTIFIED

6 Corporate Profile STATE OF ART CNC MACHINES HMC,VMC, TURNING CENTER CMM FARO ARM GAUGE, SPECTRO ANALYZER ISO 9001:2008 CERTIFIED

7 Range of Manufacturing Alternator End Shield MANIFOLD FOR HIGH PRESSURE PUMP 30 BAR Pump Body For High Pressure Pump 70 Bar Filter Elbow VALVE BODY 17 BAR

8 Parts for Power Sector Industries 145 KV Circuit Breaker Housing 42 Kg 420 KV Tank Helium Leak Tested 32 Kg Carter Helium Leak Tested 32 Kg Cover Helium Leak Tested 16 Kg Drive End Housing 16 kg

9 Castings-Process Selection There are several major reasons why aluminum castings have replaced iron castings (and are likely to continue to do so). Weight savings is often the first reason designers look to aluminum. Density of aluminum is about 39% that of gray iron. or conversely, a shape weighing 10lbs in aluminum will weigh about 26lbs in gray iron. In practice, however, substitution of one material for another will not necessarily follow the 1.00 to 2.58 density ratio. Sometimes the aluminum casting must have ribs added, sections made thicker, or inserts used in order for the desired functions to be accomplished. Such changes will reduce the weight savings below that anticipated by following the weight ratio. On the other hand, many casting designs are dictated by the needs of the foundry, often causing heavier designs in iron than are needed to meet the needs of the application. In these cases, the better castability of aluminum enables thinner sections (well ribbed for rigidity), to be used. Weight savings can be increased to as much as 1 to 5 or 1 to 6 compared to iron. While the value of less weight in the finished part is usually well understood, as in the trucking industry where additional payloads are made possible with weight savings on truck parts, sometimes savings are neglected. For example, freight costs to the point of manufacture may be documented, but freight costs of the completed product to the end user may receive scant consideration. Or the savings made when replacement parts are shipped by air may be well understood, but the manufacturing savings made possible by lightweight aluminum are ignored. As an example, an aluminum casting weighing 30lbs can be moved by hand through a machining line, while a 75lb iron casting would call for the use of hoists. Similarly, the light weight of aluminum often makes it possible to do equipment repairs in the field, which would not be possible if gray iron castings were involved. Machining costs of aluminum castings are often the major factor in making aluminum competitive with gray iron. Usually, aluminum sand and permanent mold castings cost more than equivalent iron castings before machining. However, machining costs of aluminum are often substantially less (ranging to 40% less), than the costs of machining equivalent gray iron shapes. As a result, casting plus machining costs of aluminum are often comparable to, or less than, gray iron costs. The better castability of aluminum castings makes possible closer tolerance control and better surface finish, and as a result, less machining stock (often, 50% less), is required. In addition, aluminum alloys have better machinability ratings and can be machined at higher rates with equal tool life than can gray iron castings. Depending on the type of cutting operation, metal removal rates of aluminum castings are two to seven times faster than those of Class 20 gray iron. Considerably less energy is required for machining aluminum than gray iron. Horsepower requirements for removing an equal volume of aluminum are from 1/1 to 1/10 that of gray iron.

10 Castings-Process Differentiation Casting Properties Charts (below) shows the relative ratings of the major aluminum casting methods. A" signifies the highest value or degree of flexibility provided the user of castings. Method Part Cost Tooling Cost Strength, Soundness Accuracy Surface Smoothness Wall Thickness Design Shape Draft Costs and Quality Sand C A B D D D B C Permold B+ B+ A C+ B B B- D Die-Casting A D C- A A A D B Investment D C B A A- A- A+ A

11 ABOUT US Superkino is is a small company practicing a very very simple philosophy- to to deliver complete results to to our our customers. Superkino consistently maintains low-overhead, high-quality and and productivity operations. Superkino neither has has Automatic Match plate Molding Equipment like like 'Hunter', '' Beardsley Piper' or or 'Sinto', nor nor does it it have semi-automatic 'Rotolift' machines. The The availability of of cheap and and skilled/semi-skilled labour in in abundance, in in India and and the the current low low volume do do not not justify automation. Our Our small company, relies on on experience and and skills of of its its key key personnel and and dedicated workforce, for for producing and and maintaining quality castings. At At Superkino, Management takes a direct hands-on approach that that keeps us us directly involved with with every aspect of of the the casting processes. We We have the the equipment, experience and and craftsmanship that that is is bonded by by hard work to to produce as as per per customer orders. This This perhaps is is the the reason why why we we can can satisfy the the off-shore customer needs both in in terms of of quality as as well well as as pricing. For For new new parts, customer drawings provide all all the the information we we need to to produce dies, patterns, jigs, jigs, fixtures and and core core boxes as as needed. We We engineer and and make dies, permanent wood or or aluminum patterns, tools and and core core boxes in-house, to to meet production needs of of the the customer and and keep costs low. low. Superkino maintains its its own own tool-room for for die/pattern manufacturing, repair and and maintenance. The The tool-room is is equipped with with Horizontal CNC Machining Centre, CNC Lathe, Vertical Milling Machine, conventional lathes and and drilling/tapping machines.

12 Product Our Product Our product is your component! We will discuss your requirements, working from a sample to be reproduced, a sketch or fully developed drawings (including CAD files). A casting can represent the nearest net shape for your purpose. Inserts of other suitable metals can be cast in e.g. bushes, screws and nuts. Subsequent machining can be carried out in our own machine shop using conventional and CNC machine tools. We provide additional finishing shot-blasting and powder-coating and heattreatment.

13 Metal At At Superkino, we only use certified ingots, backed by by a certificate of of analysis from the ingot supplier. This certificate is is supplied upon customer request. All alloys are kept separate throughout our manufacturing processes. Because we ensure that all all alloys are segregated at at all all times, we have no no contamination problems. Test bars are poured per customer request and physical and chemical properties of of the alloy checked & are supplied on on request. Aluminum is is melted in in a separate furnace used only for melting aluminum. Our current daily melting capacity for aluminum is is 10,000 pounds. Metal temperature is is very critical at at the time of of pouring the metal. Digital Indicators are used to to determine metal temperature during the melting cycle and to to also determine proper pouring temperature prior to to pouring. The indicators are calibrated annually by by a certified calibration company to to insure accuracy at at all all times. The certificates of of calibration are retained on on file in in our office for customer review.

14 Processes Used GRAVITY (PERM. MOLD) DIE CASTING Gravity die die castings may may have a long long manufacturing tradition behind them, but but they they still still have the the economical and and technical ability to to provide our our customers with with the the high high quality solution for for both simple and and complex cast cast products. This This is is the the viable route for for the the production of of small to to medium volume castings, those runs uneconomical for for the the high high pressure process. Gravity die die castings by by Superkino have many surprising advantages over over their high high pressure competitors castings produced by by the the gravity system, for for instance, can can handle heat heat treatment high-strength aluminium alloys. The The pressure method can't. As As a system, it's it's also also extremely flexible, and, and, for for production economy, initial tooling costs are are far far less less than than those required for for high high pressure castings. The The gravity system is is capable of of consistently turning out out accurate, cleanly defined metal parts in in smooth or or textured surfaces. SAND CASTING --MOLDING Superkino uses traditional molding techniques bench and and floor molding, to to cast cast any any non-ferrous material. Our Our niche is is geared very very much toward low low run run parts that that include from one one to to of of your parts monthly. We We are are ideal for for companies that that have numerous patterns with with a varied monthly mix mix of of alloy and and quantity needs. The The customers' JIT JIT needs fit fit our our foundry. Size Size adaptability, material knowledge, and and production flexibility allow us us to to meet your needs in in a quality casting shipped on on time.

Die Making Our die-design engineers make use of latest in technology for data translation, surfacing, and modeling tools that enable them to obtain and

15 Die Making Our die-design engineers make use of latest in technology for data translation, surfacing, and modeling tools that enable them to obtain and refine part designs from customers. Full integration between SolidWorks and computer-aided manufacturing systems streamlines development of tooling components.

16 Type of Toolings-Permanent Mould (GDC)

17 Quality Systems QUALITY The The laboratory testing facilities like like basic thermal, spectro chemical etc. etc. are are available in in house. The The quality of of the the product is is checked at at each stage in in manufacturing, from core-making, through melting, molding, and and finishing. Documented and and traceable quality systems support all all manufacturing processes and and encourage a close interaction to to achieve the the optimum product. We We work to to ISO ISO 9001:2008. MONITORING & MEASUREMENT OF PROCESSES This This function is is the the primary responsibility of of Quality Assurance for for incoming, and and final final inspection. Production is is responsible for for in in process inspection of of products. Receiving inspection & testing of of all all incoming raw raw materials is is done as as per per Quality Plan. No No material is is issued without inspection & testing. In-process inspection and and in-process parameters verification is is carried out out by by the the operators/supervisor from time time to to time time during production process to to ensure that that respective specifications are are met met as as per per Quality and and Control Plan Plan or or operation sheets. In In case of of non-conforming product resulted during the the process, it it is is recorded and and corrected by by repair/rework or or rejected after inspection. The The Process parameters are are analysed and and corrective & preventive actions as as necessary are are initiated for for effective control of of process. The The quality records of of incoming inspections are are taken into into consideration while carrying out out final final inspection. Final inspection is is done as as per per relevant Quality Plan Plan and and non-conformance observed are are corrected before its its dispatch to to the the customer. We We also also help help customers representative for for customer inspection, whenever agreed in in the the contract review. Inspection and and test test records are are properly maintained and and their retention period and and mode of of disposal is is mentioned on on the the respective file. file.

18 Corporate Profile 800Ø IMPELLER, machined and dynamically balanced, for HOT STENTER machine Product Textile Industry Beam Flange 1000mm Ø Textile Beam 760Ø Impeller HPP 280 Dia ISO 9001:2008 CERTIFIED

19 Electrical Industry Product Luminaires Explosion proof Light Fittings Control Box For Explosion proof Fittings Street Lights

20 Pumps Water & Chemical Engineering and Secondary Automobile Industry Engine Mounting Product Automobile Bell Housing Water Pump Water Pump Parts of Textile Machines Magnetic Drill Stand 1500 mm long Casting for Petrol Pumps

21 Industrial Audio and Plant Communication Systems Product

22 Castings for Flameproof & Explosion proof Electrical Equipments Product Sand Castings Weight up to 300 Kgs Single Piece machined and Pressure Tested up to 17 Kg/cm²

23 Promoters S U P E R G R O U P Mr. Mehul Shah - Mech.. & Metallurgical Engg. Has 29 yrs of exp.. in the Industry. Will act as sole interface with collaborators & customers. Mr. Jayant Shah - Mech.. Engg. by Qualification has 40 years of experience in Mfg.. activities. Mr. Nirmal Shah - Electrical Engg. Has 19 years of Exp. in Office automation activities Mr. Tapan Shah - Looks after commercial & Marketing With 11 years experience in Business. Mr. Shivaji Pawar - Looks after Tool Design & Business Development With 20 years experience in the industry. Our Client Base : Auto Ancillaries Electrical and Transformer Industry Machine Tools Industry Industrial Electronic Industry Textile Machine Manufacturers Engineering Industry

24 Our credentials Key clients in India and Overseas Bhabha Atomic Research Centre Nuclear Power Corporation Of India BOSCH Security Systems Reliance Energy Limited A. T. X. S.a. (France) Leroy Somer( France, Chez Rep.,Noida) Siemens India. Godiva Ltd.(U.K.),IDEX Group USA. Voltamp Transformers (Sultanate Of Oman) ABB Electrical Ind.Co. Ltd. (Saudi Arabia) Federal Transformers Co. LLC (U. A. E.)

25 Quality Policy We aim at : Continually improve the effectiveness of the quality management system Enhancing customer satisfaction Retaining customers and contracts On time delivery Zero defect Trained and dedicated human resources

26 To Summarize Our approach integrates concepts such as: Lean Manufacturing Design of of the whole process Integrated workcells Economical small run size Activity based costing Tool design skills Tool-making capability Superkino offers the complete solution for your non-ferrous component requirements. We supply high quality cast products ready for use in in the shortest practical lead times. We offer a one-stop shop by by machining, finishing and assembling cast components ready for your production line. Let us us provide you with the complete service, saving you the time, frustration and hidden costs of of dealing with a series of of subcontractors. The well motivated and enthusiastic management team has a culture of of customer focus, adherence to to schedule and continuous improvement in in all all areas. We are committed to to providing the very best in in casting service, from initial design concept, through to to supplying correct, fully finished items, on-time --every time!

Manufacturers of Aluminium Gravity Die Castings. Plot: G/11, Five Star MIDC, Kagal-Hathkangle, Kolhapur Maharashtra, India

Manufacturers of Aluminium Gravity Die Castings Office 2791/1, Kothishala road, Datar bole corner, Shivaji peth, Kolhapur 416012 Maharashtra, India Factory Plot: G/11, Five Star MIDC, Kagal-Hathkangle,