The. Expert in Thermal Spray Coatings. Protection against high temperature, wear, corrosion, erosion, and oxidation

Transcription

1 The Expert in Thermal Spray Coatings Protection against high temperature, wear, corrosion, erosion, and oxidation Powder Flame Spray Coating HVOF Spray Coating Plasma Spray Coating Rokide Spray Coating Wire Spray Coating Special Welding

2 Greeting Whanghae Precision offers thermal spray coating technology that improves wear-resistance, corrosion-resistance, and heat-resistance on the surface, and machining services, based on premier technology and know-how accumulated for 25 years. We can assure you that we can provide top quality and satisfactory services to our customers, in view of world top class and state-of-the art machine facilities and highly skilled personnel. Whanghae Precision is committed to making our utmost efforts to develop and grow into a world top tier company specializing in special processes up to our reputation through constant technology development and service quality improvement for the customers, who need coating technology, based on reasonable prices and quality via our superb technology and service competitiveness. Thank you. Organization and Function The Expert In Thermal Spray Coatings. Protection against high temperature, wear, corrosion, erosion and oxidation General Affairs, Financial Affairs, and Accounting COO SMO Domestic/Foreign Sales & Process Technology CEO Production, Material Management, Equipment Technology & Preservation PEO QMO Quality Assurance, Process Inspection, Technology Development

3 History Jul Aug May Apr Feb Jun Dec Dec Established Hwanghae (former CERMETCO). Started coating service. Received an order from POSCO and started related business. Started the manufacture of electricity, electric cable, and steel wire related parts. (LS Cable, KISWIRE Limited, and Kukdong Electric Wire etc) Started the manufacture of the parts related with petrochemical industry. Started power plant maintenance business. Changed firm name to Hwanghae Precision. Started business with USA CTS (Cincinnati Thermal Spray) coating company. Strong Points The Expert In Thermal Spray Coatings. Protection against high temperature, wear, corrosion, erosion and oxidation We can provide premier technologies and know-howw built up for 25 years in various fields including electric cable & wire, cement, petrochemical, pump, paper & pulp, steel, and power plant industries. We are equipped with world top class state-of-the art machine facilities, highly skilled workers, and engineers. As a company offering more stable prices, good quality products and quick services, thanks to various ample coating materials and prime products that we produce, we are well-known in Japan, the U.S., Europe, and Asian markets, as well as in Korea.

4 Capabilities Thermal Spray Coatings Thermal spray coating is a surface treatment method to form coating film after melting the thermal spray material using combustion energy (oxygen, hydrogen, acetylene, and propane) or electric energy and moving the melted particles to the parent material. >Thermal spray material The materials for thermal spray coating are metal, nonmetal, cermet, ceramic, carbide, plastic, and their composite and the coating may be performed using the material same with the parent material to grow the parent material. The materials for thermal spray coating consist of wire and powder depending upon the shape and the thermal spray coating device shall be used to meet the materials. >Specific features Film formation is possible on all kinds of materials (metallic, nonmetallic, ceramic, and organic materials) The kinds of the materials for thermal spray coating is diverse (metal, alloy, ceramic, plastic, and complex material) Various different kinds of film may be formed. The coating is not limited to the size of the product. Film formation speed is very high. Field work is easy. Deformation of parent material is small. Working process is simple. Powder Flame Spraying Process Powder spray is the method to coat with powder material using oxygen and fuel gas as the heat source. Acetylene is mostly used as the fuel gas and oxygen, propylene, and propane is also used depending upon the device used. >Specific Features About 0.51mm of thin coating thickness is suitable. Surface hardening for steel or cast iron The temperature of the flame is about 3,100 and the dispersion speed of melted particles is 50 60m/sec. Excellent performance even in the cases of thermal spray coating of ceramics including Aluminum oxide, Chromuim oxide, and Alumina-Titania composite powder Frequent use for hard facing

5 Capabilities HVOF Spraying Process The HVOF(High Velocity Oxygen Fuel) thermal spray coating is classified into DJ Hybrid System using gas and WokaStar/WokaJet System using liquid fuel, depending upon the fuel to be used. In case of gas type DJ system, oxygen is uses as the primary gas and propane and hydrogen is used as the secondary gas, the temperature of the flame is about 3,100, the dispersion speed of melted particles is as high as 2,100m/sec; adhesion strength is high and porosity is low. As the deposition efficiency is highly excellent, the loss of thermal spray coating material may be minimized. ( 0.7% of porosity and 12,000 16,000psi of adhesion strength) This device is especially suitable for thermal spraying coating with metallic powder such as tungsten carbide and chrome carbide and the most excellent coating may be obtained compared with any of other thermal spray coating device. Plasma Spraying Process In case of plasma spraying, the gas is ionized into electrons, neutrons, and protons to form plasma using high- when the ionized plasma combines again, and the frequency electric arc, 16,500 of high temperature is generated coating material forms coating film by the 650m/sec of dispersion speed. >Specific Features The temperature of the flame is at least 16,500 and the dispersion speed of melted particles is as high as 650m/sec. Thermal energy is concentrated and the sustainability of arc is favorable. For the most reliable deposition for thermal spray coating, metal, nonmetallic carbide, oxide, boride, nitride, and cilicide may be used to organic plastic and glass, Higher quality of coating may be obtained compared with oxygen-acetylene method, all kinds of materials may be used in coating, and oxidation is low. This is the method to get the highest quality among the ceramic coating devices. The properties values such as adhesion strength, elasticity coefficient, and rupture coefficient of coating layer are high.

6 Capabilities Rokide Spraying Process In case of Rokide Spray Coating, oxygen and acetylene burns in the specially designed chamber, rod type ceramic material is fed and melt by the 3,100 of temperature and expanding flame, the melted particles are sprayed at high speed by the expansion of the gases and compressed air, and dense ceramic coating film is formed. The dispersion speed of melted particles is 170m/sec. >Specific features This is the only ceramic coating device in rod type rather than power type. The facility is significantly simple compared with plasmaa spraying facility. Carrying is convenient for easy field work. Thicker coating is possible compared with plasma spraying type (max. 2.0mm). The length of the rod is limited and continuous work is impossible. Wire Spraying Process Flame Spray Wire Process is also known as Metallizing and wire-type material is used with oxygen-fuel gas (acetylene and propane) as the heat source. In this method, wire type material is sent to the nozzle of the gun by the air turbine (14E Gun) driven by air and 5K Gun driven by an electric motor, is melt by the flame of oxygen-fuel gas, and is sprayed to the parent material to form a coating layer. >Specific features Generated energy is efficiently used. High-efficiency and high-quality coating effect Coating thickness: 0.7mm 2.5mm Particle velocity: 150m/sec Temperature of flame: 3,100

7 Capabilities Hard Facing & Overlay Welding >Specific features The operation efficiency is improved with extension of the lifetime of the equipment. As high-priced parts may be restored at low costs, the equipment may be reasonably managed and the cost may significantly be saved. As the lifetime of effective dimensions of the parts is extended in maximum, the frequency of repair may be redu ced. Diverse functions of overlaying may be shown with selection of the welding material that is suitable to the conditi on of use.

8 Applications and Products Wire & Cable Industry >Drawing Machine: This is also called the drawing machine for cables and wires and is used in drawing rod and wire. The company manufactures and repairs capstan, capstan ring, corn drum, and other accessories including guide roller and ceramic disc. Rod Break-down Drawing Machine, Wire Drawing Machine, Medium Drawing Machine, Fine Drawing Machine. Capstans & Capstan Rings

9 Applications and Products Wire & Cable Industry Guide Rollers

10 Applications and Products Petrochemical Industry Application to Plunger, Pump/Valve Parts (Mechanical seal, Impeller, Sleeve etc), Turbine, Rotor shaft of Centrifugal Compressor/Pump, Impeller /Blade, Rod of Compressor/Pump, Plunger, Gate Valve, Ball Valve, Gate Seal, Butterfly Valve, Pump Casing and Sleeve, Inner Wall of Blower Casing, Boiler Tube, Thermowell, and Mixing Screw etc. Shaft Sleeve & Bearing Impeller & Casing Wear Ring High Pressure Plunger Thermo Well

11 Applications and Products Chemical Industry Air Jet-Mill for Chemical Industry Cement Industry Application to Mechanical Seal, Sleeve, Burner Tip, Dipper Coating for Cement Preheat Tower, Impeller Blade, Boiler Tube, Thermowell, Kiln Support Roll, Pinion Shaft, Calender Roll, and Cone Crusher. Mechanical Seal Buner Tip & Sleeve Thermo Well

12 Applications and Products Power Plant Industry Application to Generator Turbine Blade, Valve of Coal Transport Line and Elbow Pump Impeller & Valve, Guide Vane, Compressor Blade, Turbine Blade, Bucket, Combustion Liner, Boiler Tube, Turbine Rotor Shaft, Combustor Basket, and Latch Guide Tube etc. High Pressure Plunger Steel Industry Application to Annealing Roll, Roller Guide Upcoiler, Cradle Roll, Tension Reel, Pay off Mandrel, Briddle Roll, Tension Roll Wringer Roll, End Seal Plate, Boiler Tube, Pinch Roll, Furnace Roll, Continuous Cast Molding, Top Roll, Sink Roll, Table Roll, Oxygen Lance Pipe, and Bearing Chock etc. Plunger Tip

13 Applications and Products Paper & Pulp Industry Raw Material Mixing Screw, Roller Guide, Tension Reel, HydroFoil Blade, Paper Trimming Knife, Coater Blade, Winder Drum, Draw Roll, Suction Roll, Roll Bender, Spreader Bar, Boiler Tube, Restoration and Growth of Bobbin Bearing, and Various Parts for Pump Mixer for Paper Industry (HVOF Processing) Other Industries Overlay of abraded parts of corrosion resistant, heat automobile, and semiconductor Industries etc. resistant, and electric insulation parts for airplane,

14 Head Office: 657-3, Dosa-ri, Tongjin-eup, Gimpo-si, Gyeonggi-do, Korea Factory: 657-4, Dosa-ri, Tongjin-eup, Gimpo-si, Gyeonggi-do, Korea Tel: ~3, 6340 Fax: