F-Class F-CLASS FABRICATED METAL SEATED BALL VALVES

Transcription

1 F-Class

2 F-Class Valve NPS ½ to NPS 6 (DN15 to DN150) -58ºF/ -50ºC to 1100ºF/593ºC Class 150, 300 and 600 Extremely Fast Delivery (Including Exotic Materials)

3 what makes this valve different?

4 TRADITIONAL BALL VALVE DESIGNS Combine Use ASME the two B16.34 ASME Code Code to calculate requirements the minimum into wall one bolting thickness common requirements part Therefore, ASME Only wetted minimum ASME only the areas minimum wetted wall need thickness areas bolting to be need to be corrosion expensive requirements resistant material (red) (pink)

5 PATENTED DESIGN Our patented design separates the two requirements of ASME B16.34 Core components (Designed to meet minimum wall thickness requirements) Bolting containment components (Designed to meet minimum bolting requirements)

6 PATENTED DESIGN CORE COMPONENTS (MADE TO ORDER) BOLTING CONTAINMENT (STOCK PARTS) ALWAYS WC6 (F11) SUITABLE MATERIAL FOR PROCESS MORE EXPENSIVE MATERIAL PAINTED TO RESIST EXTERNAL ENVIRONMENT/GALVANIC CORROSION INEXPENSIVE TO MANUFACTURE

7 WHAT IS THE ADVANTAGE? Common body/bonnet plate for Class 150, 300 and 600 CLASS 150/ 300 CLASS 600 6pcs, 3/8 through holes (NPS 2 Valve) 4pcs, 5/8 through holes (NPS 2 Valve)

8 WHAT IS THE ADVANTAGE? Horseshoe plates are the same for Horseshoe Plates have both single and dual packing dual bolting patterns configurations 3/8 through holes (red) 5/8 through holes (blue)

9 WHAT IS THE ADVANTAGE? Common internals for Class 150, 300 and 600 BASED SAME ON CLASS OUR 600 SHAFT M-CLASS DIAMETER LINE

10 WHAT IS THE ADVANTAGE? Only four components are manufactured for each application BODY FLANGES BONNET (Single/Dual Packing Bonnet) MOSTLY LATHE WORK MINIMAL MILLING WORK MOSTLY LATHE WORK MINIMAL MILLING WORK LATHE WORK ONLY

11 HOW DOES THAT HELP YOU? GOSCO All All bolting ONLY internal containment manufactures components components four are core common components are (Class common GOSCO GOSCO stocks all internal components 150, stocks 300, for (Class 600 all any bolting and valve 150, M-CLASS) configuration containment 300, and 600) components COMPETITIVE FAST DELIVERY PRICING

12 TWO VERSIONS AVAILABLE Ready to go PREMIUM COMPETITIVE PRICE NEXT DAY SHIPPING LIMITED OPTIONS/SIZES & HIGHER PRICE FAST DELIVERY MULTIPLE OPTIONS

13 READY TO GO 17-4pH Shaft Body/Bonnet/Flange Options: Class 600, 316SS Single Packing NPS ½ to 2 Full Port Bi-directional Sealing Temperatures to 1000ºF/537ºC Arcuate Cut Ball Boronized Inconel 718 Ball and Seats

14 PREMIUM Inconel 718 Shaft Body/Flange/Bonnet Options: Class 150, 300 and 600 Unlimited Materials Dual Shaft Packing NPS ½ to 6 Full or Standard Port Bi-directional Sealing Temperatures to 1100ºF/593ºC Arcuate Cut or Vari V Ball Boronized Inconel 718 Ball and Seats

15 VALVE FEATURES Superior Trim Hardening Seat/Spring Design Arcuate Cut/Vari-V Ball Dual Shaft Packing Bi-directional Sealing

16 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SPRING/SEAT DESIGN Bent Bracket Tripod Mount BALL DESIGN Standard Seats Scalloped Seats SHAFT SEALING Standard Ball Arcuate Cut & Vari-V Ball EXOTIC ALLOYS Single Packing Dual Packing BALL/SEAT SEALING Limited Any available LEAD TIMES Uni-directional Bi-directional

17 HVOF (HIGH VELOCITY OXYGEN FUEL) Uneven coating (line of sight) Cracks / spalls Coating is porous Internal bore of ball can not be coated

18 BORONIZING

19 BORONIZING Thermo-chemical surface hardening process Boron atoms are diffused into the surface Results in a case layer that is extremely hard, corrosion resistant, and capable of handling high temperature shocks Inconel 718, 200x magnification.0017 solid layer,.0035 partial layer

20 BORONIZING STARTS WITH THE BASE MATERIAL We use Inconel 718 because it is: Designed for high temperature applications Extremely hard Very corrosion resistant Has a high nickel content to prevent stress corrosion cracking

21 then it s all about the preparation of parts There are 6 steps before the trim sets are sent to be borided: 1. Rough machining 2. Stress relieving 3. Finish machining 4. Grinding 5. Four levels of lapping 6. Vacuum testing

22 last it s about the finishing 1) Cleaned to eliminate any residue 2) Boronized using our proprietary boronizing process 3) Finished lapped 4) Vacuum tested

23 COMPETITOR ON COATINGS Method of Application Material Uses HVOF Chromium Carbide General Severe Service, Power, Slurry Mining, Chemical Tungsten Carbide Specialized Severe Service, Mining, Food Processing, Corrosive Chemical Base Metals Any Any Advantages High Strain to Fracture, Erosion- Resistant, Extreme Temperature Erosion- Resistant, Wear- Resistant Disadvantages Some Porosity, Mechanical Bond Some Porosity, Mechanical Bond, Thermal Cycling Can Produce Cracking

24 GOSCO S PROPRIETARY BORONIZING PROCESS to depth No size limit All the advantages, no disadvantages

25 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SEAT/SPRING DESIGN Exposed Nested Wave Spring Exposed Nested Wave Spring BALL DESIGN Standard Seats Scalloped Seats SHAFT SEALING Standard Ball Arcuate Cut & Vari-V Ball EXOTIC ALLOYS Single Packing Dual Packing BALL/SEAT SEALING Limited Any available LEAD TIMES Uni-directional Bi-directional

26 COMPETITORS SEAT/SPRING DESIGN Media Valve gets trapped Belleville locks spring up around the Belleville (Floating ball design)

27 GOSCO S SEAT/SPRING DESIGN Media can get in to the Spring is completely open spring cavity, but also to media escapes just as easily Graphite wedge seal and compression Nested wave spring ring (Downstream of wedge seal) (Secured in the valve flange)

28 GOSCO S SEATS COMPETITORS SEATS Spring pushes against the seat Spring seals against the body Media flows freely around the spring Media compacts around the Belleville Spring pushes against the seat while simultaneously sealing against the body Competitors design opens up the area behind the upstream seat as it seals against the downstream seat.

29 VALVE LOCKS UP However, Back-pressure A gap is with created pushes back-pressure between the ball or back Valve leaks past the seats and reverse the flattens ball flow, and th the spring seats valve fails

30 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SEAT/SPRING DESIGN BALL DESIGN Exposed Nested Wave Spring Arcuate Cut Ball Exposed Nested Wave Spring Arcuate Cut & Vari-V Cut Ball SHAFT SEALING Standard Ball Arcuate Cut & Vari-V Ball EXOTIC ALLOYS Single Packing Dual Packing BALL/SEAT SEALING Limited Any available LEAD TIMES Uni-directional Bi-directional

31 ARCUATE CUT BALL Arcuate Specific Both sides cut profile is ball then is cut have hardened on an the ball in to arcuate the reduce boronizing cut velocities (not process visible in image)

32 STANDARD BALL VS ARCUATE CUT Illustration below shows a ball at 10% open. STANDARD BALL ARCUATE CUT BALL Small opening High velocities Trim damage 3 times larger opening Velocities reduced by 2/3 Less trim damage (Flow is spread out)

33 COMPUTATIONAL FLUID DYNAMICS ANALYSIS (CFD) REGULAR BALL ARCUATE CUT BALL

34 COMPUTATIONAL FLUID DYNAMICS ANALYSIS (CFD) REGULAR BALL ARCUATE CUT

35 VARI-V BALLS TURNDOWN V 90 V BALL 10 V-BALL 60 V-BALL 30 V-BALL LINEAR V FILLER V

36 CUSTOM VARI-V BALLS GOSCO can custom design any profile for your application

37 UNIQUE VARI-V BALL DESIGNS

38 CUSTOM V-BALL CV CURVE Flow requirements for one of our custom V-balls. SLOT WIDTH IS ALMOST AS THIN AS A HUMAN HAIR

39 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SEAT/SPRING DESIGN BALL DESIGN Exposed Nested Wave Spring Standard Ball Exposed Nested Wave Spring Arcuate Cut & Vari-V Cut Ball SHAFT SEALING Single Packing Dual Packing EXOTIC ALLOYS Single Packing Dual Packing BALL/SEAT SEALING Limited Any available LEAD TIMES Uni-directional Bi-directional

40 SINGLE PACKING Our Ready To Go version uses a single live loaded packing design for shaft sealing

41 DUAL PACKING Our PREMIUM version uses a dual packing design for shaft sealing Live loaded upper packing SmartPak lower packing Dual shaft guides

42 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SEAT/SPRING DESIGN BALL DESIGN Exposed Nested Wave Spring Standard Ball Exposed Nested Wave Spring Arcuate Cut & Vari-V Cut Ball SHAFT SEALING Single Packing Dual Packing EXOTIC ALLOYS CF8M/A (316 SS) Any Available BALL/SEAT SEALING Limited Any available LEAD TIMES Uni-directional Bi-directional

43 Alloy options Hastelloy DUPLEX INCONEL Alloy 20 Incoloy Carbon Steel Tantalum Titanium MONEL Super Duplex CUSTOMER SPECIFIED

44 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SEAT/SPRING DESIGN Exposed Nested Wave Spring Exposed Nested Wave Spring BALL DESIGN Standard Ball Arcuate Cut & Vari-V Ball SHAFT SEALING Single Packing Dual Packing EXOTIC ALLOYS Any Available Any Available BALL/SEAT SEALING Bi-directional Sealing Bi-directional Sealing LEAD TIMES Uni-directional Bi-directional

45 COMPETITOR S VALVE

46 UNI DIRECTIONAL SEALING Spring With Seal is upstream is created still exerting between flow force the on downstream the upstream seat seat and ball

47 BACK PRESSURE or REVERSE FLOW However, Back-pressure A gap is with created pushes back-pressure between the ball or back Valve leaks past the seats reverse and the flattens ball flow, and the seats spring valve fails

48 BI-DIRECTIONAL SEALING Valve design is completely symmetrical, and seals bubble tight in both directions Seals with full differential pressure Seals with 1 psi differential pressure Valve can withstand pressure from upstream or downstream

49 Ready To Go VS PREMIUM TRIM HARDENING Boronized Inconel 718 Boronized Inconel 718 SEAT/SPRING DESIGN Exposed Nested Wave Spring Exposed Nested Wave Spring BALL DESIGN Standard Ball Arcuate Cut & Vari-V Ball SHAFT SEALING Single Packing Dual Packing EXOTIC ALLOYS Any Available Any Available BALL/SEAT SEALING Bi-directional Sealing Bi-directional Sealing LEAD TIMES 4-6 Weeks 8-12 Weeks

50 FAST TRACK Expedited machining/assembly/shipping Fee is based on costs incurred Not on time? No Fast Track charge

51 SATISFIED CUSTOMERS

52 OTHER VALVES (M-CLASS/S-CLASS) ON/OFF VARI-V CONTROL CRYOGENIC 3-WAY DIVERTER/ 3-WAY BLOCK & BLEED CUSTOM

53 F-Class Valve NPS ½ to NPS 6 (DN15 to DN150) -58ºF/ -50ºC to 1100ºF/593ºC Class 150, 300 and 600 Extremely Fast Delivery (Including Exotic Materials)

54 F-Class