P C T COATING SOLUTIONS

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2 P C T COATING SOLUTIONS PCT Coating Solutions is a premier PVD coating facility located in Santa Fe Springs, CA. We offer a wide-range of coatings for various industries including: Automotive, Medical, Cutting Tools, Dies & Punches and Food. We have invested heavily on quality management systems to help assure that our high-quality standards are continuously met. At PCT Coating Solutions, we base our company s success on our long-standing commitment to satisfy our customers needs. We utilize the latest technology and equipment, through our three coating chambers to deliver coating requests quickly and efficiently. In addition, we will be introducing our new DLC coatings, coming Spring M I S S I O N Our mission is to satisfy and fulfill the needs of our customers, by using the latest technology, providing high-quality products and excellent service. V I S I O N Become the leader and most preferred PVD coating facility that delivers high-quality products in a short lead-time. 2 Phone: (562) Fax: (562)

3 I N D U S T R I E S Automotive Cutting Tools Dies & Punches Food Medical A P P L I C A T I O N S Tooling Cutting Tools Forming Applications Component Wear Parts C O A T I N G S TiN - Z-Power - ZircoPlus - TiCN - Exxtral Plus - Exxtral Silver - Exxtral Rose Exxtral Black - Sistral - WC/C - Variantic - Varianta Supral - CrN/CrCN - Duplex Treatment 3

4 Quality Control At PCT Coating Solutions we have a Quality Policy in place, which ensures us that our quality standards are met throughout all phases of operation. We strongly believe that consistent high-quality PVD coatings, result in product reliability and customer loyalty. We place particular emphasis on obtaining client satisfaction by: Responding promptly and accurately to customer inquiries and orders A constant pursuit of quality, value and reliability in the products and services the Company supplies to its customers TiCN Exxtral Plus Ensuring that management and staff are fully trained, to meet requirements of the business and customers Constantly striving to meet and exceed customer expectations Working closely with customers and suppliers to establish the highest-quality standards Z-Power -4 Sistral

5 TA B LE OF CONTENTS PROPERTIES & APPLICATIONS 6-7 PVD COATING INDUSTRIES 8-9 TiN 10 Z-POWER 10 ZIRCO PLUS 11 TiCN 12 EXXTRAL PLUS 12 EXXTRAL SILVER 13 EXXTRAL ROSE 14 EXXTRAL BLACK 14 SISTRAL 15 WC/C 15 VARIANTIC 16 VARIANTA SUPRAL 16 CrN/CrCN 17 Silver-Exx Varianta Supral Zirco Plus DUPLEX TREATMENT 17 EDGE CUT 18-19

6 * DLC Coatings coming Spring 2017, contact us to learn more. PVD Coatings TiN Z-Power ZircoPlus TiCN Coating Material Titanium Nitride Zirconium Nitride Zirconium Carbo-Nitride Titanium Carbo-Nitride TiN ZrN ZrCN TiCN (ML) Micro-hardness HV 0.05 Friction Coefficient Against Steel (Dry) Coating Thickness* (µm) Thermal Threshold 500 C 900 F 600 C 1100 F 600 C 1100 F 400 C 750 F of the Coating Gold Pale Gold Pale Yellow, Rose Blue Gray Key characteristics Standard, all-purpose coating, biocompatible Good wear and corrosion, biocompatible Low friction high corrosion, biocompatible High hardness, good wear, enhanced toughness Primary Applications For use on cutting tools that are used for machining Iron(Fe) alloys and steels Low-chemical reactivity against iron and steel Metal forming Plastic molding Ideal for machining aluminum, brass, nickel, fiberglass, nylon and most polymer materials Corrosion and adhesion resistant properties Forming and punching - reduced cold re-welding Medical applications - biocompatible & corrosion resistant For use on carbide cutting tools, HSS and other materials below 450 C/842 F Ideal for Aluminum Alloys with high Silicon(Si) content Averts light metals from welding together Excellent for non-ferrous applications Applied to HSS cutting tools for high speed machining of steels Ideal for interupted cutting operations of steels Helps maintain the sharp edges and corners on the cutting tool Excellent for metal forming (stainless steel) 6 Phone: (562) Fax: (562)

7 PROPERTIES AND APPLICATIONS OF OUR PVD COATINGS Exxtral Plus Aluminum Titanium Nitride AlTiN (stacked) Exxtral Silver Aluminum Titanium Chromium Nitride Exxtral Rose Aluminum Titanium Carbo-Nitride Exxtral Black Aluminum Chrominum Nitride AlTiCrN AlTiCN AlCrN Sistral WC/C Variantic Aluminum Titanium Nitride (w/additions) AlTiN (nanostructured) Tungsten Carbide- Carbon Titanium Aluminum Carbo-Nitride Varianta Supral Titanium Aluminium Carbo-Nitride a-c : MeTiAlCN TiAlCN (ML) CrN CrCN Chromium Nitride Carbo-Nitride CrN CrCN < C 1470 F 800 C 1470 F 800 C 1470 F 1100 C 2012 F 900 C 1650 F 400 C 750 F 800 C 1470 F 800 C 1470 F 600 C 1100 F Anthracite, Dark Gray Silver Rose Slate Gray Anthracite (Black) Dark Gray Copper, Old Rose Anthracite (Black) Silver-Gray High hardness very good oxidation High hardness and oxidation High hardness and elasticity, low friction, high oxidation High heat hardness, wear and oxidation Extreme wear and oxidation at high temperatures High lubricity, low tendency for adhesive wear Low friction, high oxidation High hardness, very good oxidation low friction Low stress/good adhesion, high toughness and corrosion Machining of hardened steel work pieces For use on carbide end mills High speed operations, semi-dry or dry machining Metal cutting tasks where other coatings reach their limits of thermal and mechanical load For use on carbide cutting tools for machining titanium, inconel, stainless steels and cast iron Machining abrasive and gummy materials CrN surface reduces the cold welding tencency Excellent for stainless steel and nickel-based high temperature alloys Hard and copy milling Interrupted cutting operations Lubricated, semi-dry or dry machining Roughing (stocking) with specially adapted Exxtral Rose coating (up to 7μm) Intended for use on high temperature applications Increased adhesion and advanced oxidation Excellent for cutting steels and high speeds, dry or semi-dry machining Best choice for cutting under extreme conditions (hard, abrasive materials, high speed, dry cutting) Machining of hardened steel (>54 HRc) Inconel machining Helps maintain high cutting forces and tool life Precision components Punching & forming, minimal lubrication or dry Plastic injection & molding Moving parts, dry Coating for a wide range of carbide, cermet and HSS and other steelsmachining under dry as well as wet conditions Excellent for drilling in steel Drawing, stamping, punching, forming tools for processing of high and low alloy steel Coating for a wide range of carbide, cermet and high speed steel tooling Machining of cast iron and nickelbased high temperature alloys High speed operations, semi-dry or dry machining Excellent for drilling operations in steel (up to 45 HRC) Machining copper and other nonferrous materials Metal forming Plastic molding (improved demolding) Aluminum and magnesium die casting *Depends on size of tools; for micro tools thiner coatings. 7

8 PVD COATING INDUSTRIES Automotive The Automotive industry is increasing its demand for advanced PVD coatings that can help reduce friction and wear. At PCT Coating Solutions, we specialize in PVD coatings that are ideally designed to reduce energy losses in valve train components and engine bearings. In addition, our coatings are suitable for aluminum, titanium and magnesium components. Furthermore, our premium coatings comply with the most recent economical and ecological automotive industry requirements. Cutting Tools PCT Coating Solutions offers a variety of PVD coatings for the cutting tool industry. In 2004, Precision Cutting Tools, Inc. integrated PCT Coating Solutions as their in-house coating facility, to better compliment their cutting tools. Precision Cutting Tools, Inc. has over 50 years experience in the cutting tool industry. We use the most up-to-date Cathodic arc deposition technology, to provide our customers with high-quality coatings that are specifically engineered to help achieve your machining objectives. Cutting Tools End Mills Drills Routers Chamfer Mills Specials Cutting Tools - PVD Coatings Benefits Low-thermal conductivity Low coefficient of friction Excellent wear Increased speeds and feeds Advanced oxidation Biocompatible (medical) PVD Coating Applications Aluminum Alloys Steel Alloys Heat-Resistant Alloys Hardened Tool Steels Stainless Steels (Austenitic, Ferritic, Martensitic) Titanium Inconel, Monel etc. 8 Phone: (562) Fax: (562)

9 Dies and Punches PCT Coating Solutions offers advanced PVD coatings for die castings and punch tools. We specialize in PVD coatings that are ideally designed help reduce abrasion and wear, for longer part and tool life. In addition, our coatings minimize the need for expensive lubricants and tool cleaning, resulting in longterm cost savings. Dies & Punches - PVD Coatings Benefits High Hardness Increased Wear Resistance Enhanced Performance Improved Surface Quality Longer Part Life Short Lead Time Medical PCT Coating Solutions specializes in PVD coatings that are biocompatible and suitable for medical devices and instruments. Our coatings provide advanced wear and corrosion. They are engineered to withstand sterilization procedures and internal human body conditions. In addition, our coatings minimize friction and improve lubricity, resulting in sharper cutting edges (instruments) and in increased protection to the bone/tissue (devices). Furthermore, our coatings are aesthetically appealing, making them easy to identify. Medical - PVD Coatings Benefits Biocompatible Low Friction Enhanced Corrosion Resistance Improved Performance Aesthetically Pleasing Food The Food industry is increasing its demand for advanced PVD coatings. At PCT Coating Solutions, we offer PVD coatings that are non-toxic and industry approved for contact with consumable substances. Furthermore, our premium coatings provide increased wear and a longer component/ part lifetime. 9

10 TiN Titanium Nitride Ι TiN Gold Microhardness (HV 0.05) 2300 Friction coeff. against steel (dry) 0.6 Max. temperature of operation 500 C / 900 F 1-4 [μm] Multilayer TiN Coating TiN PVD coating is commonly applied to cutting tools that are used for machining Iron(Fe) alloys and steels. One of the most unique properties of TiN is its low-chemical reactivity against iron and steel. This attribute helps reduce the overall tool wear that is commonly caused by adhesion between the tool and the metal being machined. In addition, TiN coating consists of high hardness, high toughness and low-thermal conductivity levels; making it ideal for high speed machining of iron and steels. High toughness High adhesive strength Low-thermal conductivity Low coefficient of friction Increased speeds and feeds Excellent wear Biocompatible (medical) Iron Alloys Steels (Carbon, Mild, Stainless, HSS) and other Ferrous materials Z-Power Zirconium Nitride Ι ZrN Pale Gold Microhardness (HV 0.05) 2800 Friction coeff. against steel (dry) 0.5 Max. temperature of operation 600 C / 1100 F 1-4 [μm] Multilayer Z-Power Coating Z-Power coating is a PVD coating specifically intended for use on carbide cutting tools, HSS and other steels. In addition Z-Power coating is ideal for machining Aluminum, Brass, Nickel and their alloys. It has excellent corrosion and adhesion resistant properties; which are ideal for Aluminum applications. Furthermore, Z-Power helps minimize build-up on the cutting edge, producing a smoother finish on the part. High toughness Low coefficient of friction Excellent wear Improved corrosion Biocompatible (for medical instruments) Aluminum Alloys Brass Nickel Fiberglass and Non-Ferrous materials 10 Phone: (562) Fax: (562)

11 ZircoPlus Zirconium Carbo-Nitride ZrCN Pale Yellow, Rose Microhardness (HV 0.05) 3100 Friction coeff. against steel (dry) 0.5 Max. temperature of operation 600 C / 1100 F 1-4 [μm] Multilayer ZircoPlus Coating ZircoPlus is a PVD coating specifically intended for use on carbide cutting tools, HSS and other materials below 450 C/842 F. In addition, ZircoPlus coating is ideal for machining Aluminum Alloys with high Silicon(Si) content. Its chemical composition, ZrCN, averts light metals from welding together; which is excellent for non-ferrous applications. Futhermore, ZircoPlus has both, higher hardness and wear levels than the standard (ZrN) coatings. High toughness Low coefficient of friction Excellent wear Improved corrosion Biocompatible (for medical instruments) Aluminum Alloys 8% Si Gray Cast Iron Ductile Iron Fiberglass Inconel Nylon Polymer Materials and Non-Ferrous materials 11

12 TiCN Titanium Carbo-Nitride Ι TiCN (ML) Blue-Gray Microhardness (HV 0.05) 3500 Friction coeff. against steel (dry) 0.2 Max. temperature of operation 400 C / 750 F 1-4 [μm] Multilayer TiCN Coating TiCN is a PVD coating that is often applied to HSS cutting tools that are used for high speed machining of steels. TiCN features high hardness and a low coefficient of friction; properties ideal for interrupted cutting operations of steels. In addition, TiCN offers enhanced abrasive wear which helps maintain the sharp edges/corners on the cutting tool for maximum performance. High hardness High adhesive strength Low-thermal conductivity Low coefficient of friction Increased speeds and feeds Excellent wear Steels (Carbon, Mild, Stainless, HSS) and other Ferrous materials Exxtral Plus Aluminum Titanium Nitride Ι AITiN (stacked) Anthracite, Dark Grey Microhardness (HV 0.05) 3300 Friction coeff. against steel (dry) 0.7 Max. temperature of operation 800 C / 1470 F 2-5 [μm] Multilayer Exxtral Plus Coating Exxtral Plus is a PVD coating designed for use on carbide cutting tools, HSS and other steels below 450 C. In addition, Exxtral Plus is ideal for high performance machining of hardened materials. Its chemical composition makes it high in hardness, a property necessary for cutting difficult-to-machine materials. Furthermore, Exxtral Plus coating is corrosion resistant at increased temperatures of up to 1470º F; temperatures significantly higher than that of TiN. High hardness High oxidation Suitable for dry and semidry machining Low-thermal conductivity Increased speeds and feeds Excellent wear Steels (Carbon, Mild, Stainless, HSS) Inconel Titanium and other Ferrous materials 12 Phone: (562) Fax: (562)

13 Exxtral Silver Aluminum Titanium Chrominum-Nitride Ι AITiCrN Silver Microhardness (HV 0.05) 3300 Friction coeff. against steel (dry) 0.4 Max. temperature of operation 800 C / 1470 F 2-4 [μm] Multilayer Exxtral Silver Coating Exxtral Silver is a PVD coating specifically intended for use on carbide cutting tools and the machining of abrasive and gummy materials. Its chemical composition consists of a smooth CrN surface which reduces the cold welding tendency. In addition, the Exxtral Silver coating has both, high hardness and oxidation levels; making it ideal for cutting adhesive materials. High toughness Low coefficient of friction Excellent wear Advanced oxidation Titanium Inconel Stainless Steels Cast Iron High Silicon Aluminum 13

14 Exxtral Rose Aluminum Titanium Carbo-Nitride Ι AITiCN Rose Microhardness (HV 0.05) 3000 Friction coeff. against steel (dry) 0.2 Max. temperature of operation 800 C / 1470 F 2-4 [μm] Multilayer Exxtral Rose Coating Exxtral Rose coating is high in hardness and thermal. Exxtral Rose is an extremely smooth TiAlCN-based multilayer coating that provides low friction; excellent properties for machining Stainless Steels and Nickel-Based Alloys. Low coefficient of friction High oxidation Resistant to chemical attack Low thermal conduction coefficient High elevated-temperature hardness Stainless Steels Nickel-Based Alloys Exxtral Black Aluminum Chromium-Nitride Ι AlCrN Slate Gray Microhardness (HV 0.05) 3200 Friction coeff. against steel (dry) 0.45 Max. temperature of operation 1100 C / 2012 F 2-5 [μm] Single Exxtral Black Coating Exxtral Black is a PVD coating specifically intended for use on high temperature applications. Its chemical composition provides increased adhesion and advanced oxidation. Exxtral Black is excellent for cutting steels at high speeds (dry/ semi-dry machining). It provides excellent wear and helps improve chip evacuation. High heat hardness Excellent wear Advanced oxidation Increased productivity Stainless Steels Carbon Steels Alloy Steels Cast Iron and their alloys 14 Phone: (562) Fax: (562)

15 Sistral Aluminum Titanium Nitride Ι AITiN (nanostructured) (w/additions) Anthracite (Black) Microhardness (HV 0.05) 3500 Friction coeff. against steel (dry) 0.7 Max. temperature of operation 900 C / 1650 F 1-4 [μm] Multilayer Sistral Coating Sistral is a PVD coating ideal for dry and high-speed cutting applications of hardened steel (>54HRc). Its nanostructure composition provides both high heat and oxidation. Furthermore, Sistral helps maintain high cutting forces and a longer tool life. High heat hardness Excellent thermal stability Increased wear Improved corrosion Reduced tendency of cracks Stainless Steels Carbon Steels Inconel Titanium Cast Materials Hardened Tool Steels WC/C Tungsten Carbide-Carbon Ι a-c : Me Dark Gray Microhardness (HV 0.05) Friction coeff. against steel (dry) Max. temperature of operation 400 C / 750 F 1-2 [μm] a - C : Me WC/C Coating WC/C is a PVD coating that is often applied to tool, components and wear parts. In addition, its low friction and adhesion properties which are ideal for sliding/moving parts. Its unique chemical composition, creates high lubricity which is excellent for dry or low-lubricant operations. Furthermore, our WC/C coating can be used in high temperature conditions in the cutting tool industry. High lubricity Reduces friction Excellent wear Tools Precision Components Forming & Punching Wear Parts Injection Molds 15

16 Variantic Titanium Aluminum Carbo-Nitride Ι TiAICN (ML) Variantic Coating Copper, Old Rose Microhardness (HV 0.05) 3500 Friction coeff. against steel (dry) 0.2 Max. temperature of operation 800 C / 1470 F 2-5 [μm] Nanolayered Variantic is a PVD coating designed for use on carbide cutting tools, HSS and other steels below 450 C. In addition, Variantic is ideal for high speed machining of hardened steels. Its nanolayered structure consists of a TiCN layer that is high in oxidation, excellent feature for machining at high temperatures (up to (1470 F)). Variantic coating also has a low coefficient of friction; an ideal attribute for a longer tool life. Low coefficient of friction High oxidation Suitable for dry, semi-dry & wet machining High hardness Increased speeds and feeds Excellent wear Steels (Carbon, Mild, Stainless, HSS) and other Ferrous materials Varianta Supral Titanium Aluminum Carbo-Nitride Ι TiAICN (ML) Anthracite (Black) Microhardness (HV 0.05) 3500 Friction coeff. against steel (dry) 0.5 Max. temperature of operation 800 C / 1470 F 2-5 [μm] Multilayer Varianta Supral Coating Varianta Supral is a PVD coating specifically intended for use on carbide cutting tools, HSS and other steels below 45 HRC. In addition, Varianta Supral coating is ideal for dry high-speed machining. Its chemical composition TiAlCN(ML), provides both high heat and oxidation. Furthermore, Varianta Supral provides a low coefficient of friction, reducing tool wear and resulting in a longer tool life. High heat hardness Low coefficient of friction Excellent wear Improved corrosion Increased speeds and feeds Stainless Steels Carbon Steels Hardened Tool Steels Titanium Cast Materials Inconel 16 Phone: (562) Fax: (562)

17 CrN CrCN Chromium Nitride, Carbo-Nitride Ι CrN CrCN CrN CrCN Silver-Gray Silver-Gray Microhardness (HV 0.05) Friction coeff. against steel (dry) Max. temperature of operation 600 C / 1100 F 600 C / 1100 F 2-6 [μm] 2-6 [μm] CrN / CrCN Coating CrN is a PVD coating ideal for operations that require increased abrasion and oxidation. CrN features high hardness and a low coefficient of friction; properties ideal for machining non-ferrous materials, plastic moldings and forming processes. In addition, CrN has a low coefficient of friction against steel, which is excellent for sliding motions with little or no lubrication. Furthermore, its unique chemical composition allows for a thicker coating layer with superior adhesion. High hardness Increased wear Excellent oxidation Low coefficient of friction Machining (copper and nonferrous materials) Plastic Injection Molding Demolding Aluminum Die Casting Forming Duplex Treatment Plasma Nitriding Duplex Treatment / Plasma Nitriding Duplex-Treatment is a combination of plasma nitriding and PVD coating deposition processes. The plasma nitriding augments the surface hardness of the steel, which allows for increased performance of the PVD coating. The Duplex-Treatment gives tools a high polish, without altering the tool s dimensions. Furthermore, Duplex-Treatment is ideal for forming of high strength steel sheets, hobs and dies. Advantages: Increased hardness High wear Excellent adhesion High-polish preserved Increased surface pressure Dimensional accuracy of tools Improved performance Duplex Combinations: Duplex - Variantic Duplex - Exxtral Duplex - TiCN Duplex - CrN 17

18 TM What is TM EdgeCut is a NEW manufacturing process for cutting tools, implemented to provide our customers with superior cutter performance. The EdgeCut process consists of adding a controlled radius on the cutting tool s edge (also known as honing), to create an even and stronger cutting edge. Before After A1 A2 B1 Top Left (A1): Face of a coated endmill, prior to EdgeCut. Bottom Left (B1): Cutting edge of a coated endmill, prior to EdgeCut. B2 Top Right (A2): Face of a coated endmill, after EdgeCut. Bottom Right (B2): Cutting edge of a coated endmill, after EdgeCut. Stronger Edge. Faster Speeds. Longer Life.

19 Manufacturing Innovation How does TM Improve Performance? Why is TM Necessary? An even and stronger cutting edge - Reduces the risk of edge chipping and cracking, resulting in a longer tool life. - Increases coating adhesion, providing excellent chip evacuation and wear. - Dissipates stress and force focus, allowing for increased speeds and feeds. - Provides chatter-free machining, leaving a smooth surface finish on the part. EdgeCut has proven to be a key factor in the success of our cutting tools. Through our extensive testing, cutters with EdgeCut have outperformed tools without any edge preparation. Longer Tool Life Increased Coating Adhesion Higher Speeds & Feeds Benefits of TM Reduced Cycle Time Improved Surface Finish on the part Enhanced Chip Evacuation Stronger Cutting Edge

20 13701 Excelsior Dr, Santa Fe Springs, CA Phone: (562) Fax: (562) DLC Coatings coming Spring 2017, contact us to learn more.

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