Creativity & performance in Technical Ceramics Kiln Furniture
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- Randall Lynch
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1 Creativity & performance in Technical Ceramics Kiln Furniture Leveraging on its expertise in designing, composing, shaping and firing ceramics, Imerys Ceramics develops kiln furniture solutions for a wide range of technical ceramics manufacturings. These kiln furniture solutions are designed to fit the needs of several industries: car electrical/electronics medical wear parts Our wide range of high quality body compositions (silicon carbide, cordierite, mullite, alumina and zirconia) is a solid cornerstone to the custombuilding of the required kiln furniture properties. Each solution is tailored to your needs thanks to our stateoftheart design office.
2 VALUEADDED PRODUCTS Imerys Ceramics kiln furniture offers a large range of solutions for boxsaggars : traditional with high performances combinaison of lib and ring called combo to increase flexibility and life time with specified insert to maintain pieces in right position during firing and keep the fired dimensions or avoid bending stackable setters with tailored ribs for product positioning CASTED BOX SAGGARS Material: RSiC LIBS AND RING SAGGARS Material: mullite/alumina CASTED OR PRESSED BOX SAGGARS Material: cordierite/mullite PRESSED SETTERS Material: cordierite/mullite or mullite/alumina PRESSED BOX SAGGARS Material: mullite/alumina STACKABLE, COVERED BOX SAGGARS Material: mullite/alumina We have a wide range of standard dimensions of kiln furniture, and we produce all dimensions on request. We can also provide specific formulations as cordierite/spinel of kiln furniture depending on your needs. For all specific inquiries, we are used to work with Non Disclosure Agreements. Imerys Ceramics kiln furniture offers a large range of solutions for batts and beams/props to build your own firing structure. We are extremely sensitive to provide you : low and very low thermal mass very precise and stable geometric dimensions long lifetime high resistance to loading PRESSED OR EXTRUDED BATTS Material: coridierite/mullite or mullite/alumina or alumina TUBS AND PROPS Material: cordierite/mullite or mullite/alumina CASTED BATTS Material: RSiC BEAMS Material: RSiC or NSiC or SiSiC Ask us for all any new specific need related to dimensions. Thanks to the most advanced shaping process, we will provide you a tailormade solution. We are used to work with Non Disclosure Agreements.
3 FULL EXPERTISE Fired parts Our kiln furniture solutions APPLICATIONS MATERIALS TYPICAL PARTS MAXIMUM TEMPERATURE ( C) BUILDING Stoneware Cordierite Chimney tubs & pipes Cordierite Steatite Cordierite RSiC Connectors, fuses, insulating Heating supports Catalyst supports Sparkplugs components Diesel particle filters Cormull C1E it CME it CM1 it LS ELECTRICAL Cormull C1E* it CME* it CM1* it LS* BATTS Cormull C1E it CME it CM1 99 it LS Aptakarb 70* * BOX & RINGSAGGARS * AUTOMOTIVE PUSHER BATTS it CM1 BEAMS SC 90S SC 100RG PROPS LEGS PINS Cormull C1E it CME it CM1 SPACERS Aptamull 84 INSERTS Aptamull 84 * : mullite coated Fired parts Our kiln furniture solutions APPLICATIONS MATERIALS TYPICAL PARTS MAXIMUM TEMPERATURE ( C) BATTS BOX & RINGSAGGARS CATALYST FILTRATION Catalyst carriers & membranes * 99* * * Vitrified bounded abrasives Wheels Zirconium oxide Balls WEAR CHEMICAL BALLISTIC RESISTANCES Zirconium oxide Seals, nozzles, pistons, armours, KILN CONSTRUCTION Mullite Claybonded SiC Mullite Tubes & Rollers Aptakarb 70* GRINDING MEDIA 99 * Aptazirox C4 Molten metal filters Cormull C1E it CM1 it LS Aptakarb 70 FOUDNRY PUSHER BATTS it CM1 BEAMS SC 90S SC 90 S Cormull C1E Cormull C1E PROPS LEGS PINS it CME it CME SPACERS 99 it CM1 it CM1 PINRODS * : alumina coated APPLICATIONS POWDERS CALCINATION ELECTRONICS Fired parts Our kiln furniture solutions MATERIALS LiIon Pigments Electronics Luminescence Various oxides Various materials X Zinc TYPICAL PARTS MLCC Piezo Soft ferrites MAXIMUM TEMPERATURE ( C) SETTERS 99G Aptazirox CF BOX & RINGSAGGARS 99 G8 F3 F3XX it CM1 it LS SC 100 SG 99 Aptazirox C4 99G PUSHER BATTS PROPS LEGS PINS S SPACERS STRUCTURE Butterfly RSiC mullite coated
4 TAILORED SERVICES Multi Layers Ceramic Capacitors (MLCC) fired at 1280 C Problem Avoid bending of the current spaghetti rack systems (mullite) with quite complicated manipulation. Solution Ultralight RSiC Butterfly rack system (Al 2 O 3 engobed) assures stable flatness over service life with connector elements (Aptamull 84) allows easy handling of stackable system MLCC components placed onto Al 2 O 3 or ZrO 2 setters Diesel particle filters (DPF) honeycombs firing at 1450 C Problem Avoid DPF to loose geometric precision. Solution Combination of NSiCbatt with Aptamull 84 feet (LPIM): NSiC batts warrants flatness attached feet allows reduced costs Sparkplugs fired at 1650 C Problem Avoid sparkplugs to bend or loose geometric precision during firing. Solution Use of mullite insert made with Aptamul 84 (LPIM): very precise hole dimensions to maintain vertical the sparkplugs during firing fitted insert dimensions for existing boxsaggars perfect for automatic handling related to loading and unloading of the sparkplugs
5 OUR SOLUTIONS PRODUCT NAME MATERIAL GROUP MAX. SERVICE TEMPERATURE (OXYDING) C THERMAL SHOCK RESISTANCE CREEP RESISTANCE CHEMICAL RESISTANCE SHAPING PROCESS Cormull C1E it CM1 it LS Cordierite / Mullite it CME S Mullite / Aptamull HT 99 99G Extrusion Pressing Casting Extrusion Pressing Pressing Injection Pressing Extrusion Pressing APPARENT DENSITY APPARENT POROSITY MOR 3 points THERMAL EXPANSION COEFFICIENT (1000 C) HIGH TEMPERATURE CREEP CONDITIONS g.cm % at 20 C MPa at 1300 C x106 K (2) (2) (2) THERMAL CONDUCTIVITY at 20 C W / m K SPECIFIC HEAT COEFFICIENT at 20 C J / kg K CHEMICAL COMPOSITION PHASE CONTENT (1) : measured at 1250 C (1250 C/4h/10MPa) (2) : measured at 1700 C (1700 C/10h/no load) mm Al 2 O SiO 2 % traces MgO % Mullite PRODUCT NAME MATERIAL GROUP MAX. SERVICE TEMPERATURE (OXYDING) C THERMAL SHOCK RESISTANCE CREEP RESISTANCE CHEMICAL RESISTANCE SHAPING PROCESS Aptazirox CF ZrO2 Aptazirox C4 Aptakarb 70 SiC claybonded SC 90 S G8 F3 F3XX SiSiC NSiC RSiC Cordierite/Spinel Pressing Pressing Pressing Extrusion Casting Casting Pressing Pressing Pressing APPARENT DENSITY APPARENT POROSITY MOR 3 points MODULUS OF ELASTICITY THERMAL EXPANSION COEFFICIENT (1000 C) HIGH TEMPERATURE CREEP CONDITIONS THERMAL CONDUCTIVITY SPECIFIC HEAT COEFFICIENT CHEMICAL COMPOSITION PHASE CONTENT (1) : measured at 1250 C (1250 C/4h/10MPa) (2) : measured at 1700 C (1700 C/10h/no load) g.cm % < 1, at 20 C MPa at 1300 C GPa x106 K mm (1) (1) (1) at 20 C W / m K at 1200 C at 20 C J / kg K at 1200 C Al 2 O SiO % MgO ZrO Mullite Cordierite Spinel % SiC > 99,0 Si 3 N Oxides 5.0 free Si 18.0
6 Teams dedicated to technical ceramics manufacturing Thanks to a global commercial structure and integrated logistics network, Imerys Ceramics is able to provide a high quality, costeffective and reliable service to its customers, wherever they are in the world. Serving customers worldwide Commercial office Design office Imerys Ceramics 2016
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