Welding Alloys Group. WA Applications. for Sugar Cane

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1 Welding Alloys Group WA Applications for Sugar Cane

2 We ve got your fix! We provide tailored solutions to increase the performance of your equipment u Effect of wear 4 Decreased service life of the wear components Impact of hardfacing on key components (e.g. Mills and Shredders) Specific Electrical Consumption, kwh/t E 1 E 0 E n 0 STAGE 1 ACTUAL OPTIMUM STAGE 2 STAGE 3 T 1 T 2 T 3 Time, h Period 1: time taken to reach the optimum grinding phase. Period 2: period of greatest efficiency, optimum conditions. The longer the process operates under these optimum conditions, the lower the operating cost per ton. Period 3: period of excessive wear, increased cost per ton to produce. Increasing the duration of Period 2 is achieved by applying the right hardfacing solution to the respective key components. Impact of Arcing on mill extraction Brix Days Example: On days 5 and 16, arcing is applied Results: 30% decrease of brix by applying special arcing u Preparation of the grinding roll in order to extend service life TEAR DROP PLUS SIDE Build up: HARDFACE BUF-O Hardfacing Layer: SPATTER PLUS PLUS provides at least 50-60% more service life, when compared to all standard arcing solutions, and extraction rates up to 97-98%

3 WA Consumables The go-to provider of advanced welding consumables tsuitable tthighly Suitable Product designation Process O: Open arc TE: Tubular electrodes Application Hardness as welded (work hardened) Mineral abrasion Impact Metal / Metal friction Corrosion Machinable SPECIFIC SUGAR APPLICATIONS O TE Spatter 61 HRC t t PLUS O Tear drop and Spatter 63 HRC tt tt HARDFACE BUF O Build-Up 250 HB t tt tt HARDFACE UCW O Buffer layer / Rebuilding 180 HB (47 HRC) t tt tt tt GENERAL MAINTENANCE APPLICATIONS GROOVALLOY O Gouging HARDFACE TIC O Hardfacing 57 HRC t tt O Hardfacing 63 HRC tt t CAST NICI O Repairing of cast iron 190 HB t t t t TRI S 312 O Dissimilar welding 260 HB t t tt t HARDFACE AP O Build-up and repair 220 HB (50 HRC) t tt tt tt t WA Group offers copper-coated seamless cored wire, ROBOCANE, that provides great feedability and rust resistance. Rebuilding on side on grinding teeth Rebuilding over base/ Overlay - Laminate WA Machines Picote/Tear Drop Arcing in production (with and without bypass) The go-to provider of automated equipment for wear protection Arcing in the workshop u SMK NG 4 Sugar Mill Kit New Generation Easy to operate Tool-less onsite assembly Increased efficiency through independent twin wire feed system Reproducibility Roll rebuild during service (with/without cane bypass) u TOPCASE Stretch your productivity Semi-automatic welding process All-terrain wire feeder: Outdoor and indoor Less stop and start - High productivity Optimized operability & less defects Easy to use Special sugar Torch 1500 mm Existing MMA power source TOPCASE TOPTORCH 300-4E

4 Sugarcane Harvester Side plates PLUS Cutting disk Roller Cane Loader Kickers Kickers Gear HARDFACE AP-O 3 1 Harvesting Defibration Extraction Station Boiler - Power Generation Cane Receival 2 Shredder disk Anvil Hammer Knife holder Knife Trash plate Gear / Cogwheel HARDFACE AP-O Roll PLUS Fan HardPlate 100 Hardlite 5 A Welding Alloys solution for every step of the process

5 April 2018

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