Wires & Cables for Space Applications

Transcription

1 Wires & Cables for Space Applications Aerospace Business Unit

2 Draka Fileca S.A.S. is part of the Prysmian Group, the world leader in the cable systems industry, listed on the Milan Stock Exchange. With a global presence and a long-term industrial experience, the Group is strongly positioned in high-tech markets and offers the widest possible range of products, services, technologies and know-how Guided by a spirit of conquest and innovation, Draka Fileca supports major aeronautic players worldwide in their most ambitious projects. For over 50 years, the company is continuously developing and manufacturing wiring solutions through technological excellence. Draka Fileca offers a wide portfolio of products and the core competencies of its highly skilled and experienced specialists focus on improving all aspects of the cable performance, such as high temperature resistance, reducing weight and enhancing the communication data rates. DID YOU KNOW? Draka Fileca s Wires and Cables for Aerospace Applications catalog is now available as well. Wires & Cables for Space Applications Directly download the brochure at : Aerospace Business Unit To ensure the highest quality levels, the whole organization is certified under ISO 900, EN 900, ISO 00, OHSAS 800. Moreover, our space products are ESA certified. Draka Fileca is proud member of the following organizations: For more information please visit:

3 SPACE APPLICATIONS OVERVIEW 6 SCC SERIES (Normal Weight) Application examples: - Launch Vehicles - Satellites Construction examples: Single Core, Multi-Core Jacketed, Single Core Shielded & Jacketed, Multi-Core Shielded & Jacketed SCC SERIES (Light Weight) Application examples: - Launch Vehicles - Satellites Construction examples: Single Core, Multi-Core Jacketed, Single Core Shielded & Jacketed, Multi-Core Shielded & Jacketed F A P Application examples: - Satellites - Miscellaneous Space Applications Construction examples: Single Core Shielded & Jacketed, Multi-Core Shielded & Jacketed 6 5 A90 SERIES (WP & WY) Application examples: - Wires for terminations requiring solder-free wrapped connections. Cable families: WY = Insulation: Kynar WP = Insulation: PFA 5 5 E-ESP SERIES Application examples: - Space Applications - Printed Circuits Board Power Supply - Test Benches Construction examples: Single Core 6 OPTICAL FIBER Cable families: RadHard Single Mode and Multi-Mode Cables

4 CHARACTERISTICS: Environmental: Operating Temperatures: -00 C to +00 C(Ambient Temperature + Current Heating). Non-flammable. Very good solderability. Current Rating: The currents shown in the tables for single wires generate a temperature in a vacuum environment. According to ESA/SCC specifications, those current values may be considered up to an ambient temperature of 50 C. Derating factors must be applied for cables and wires in bundles. High resistance to chemical agents, fluids and space radiations. The µm thick layer of silver-plating on the conductor and the shield provide the best protection against the Red Plague phenomenon. Mechanical : The wrapped construction technology allows very thin wall insulation, yielding weight and space savings as well as higher performances. Superior mechanical resistance eliminating handling and installation damage. Good strippability. Electrical: Maximum Operating Voltage : 600 Vac. Insulation Resistance of Core:> 750 MΩ km at 0 C (after 500V min.) APPLICATIONS: Normal weight hook-up wires for use in launch vehicles, satellites and general space applications. STANDARDS/SPECIFICATIONS: ESA/SCC N 90 and ESA/SCC N 90/00. ESA Certificate of Qualification since 979. PACKAGING On plastic spools (flange diameter: 80 or 80 mm). Spools are heat sealed into polyethylene bags with humidity indicator inside. For detailed technical information refer to the product data sheet. Also accessible online with the QR-Code. ESCC SERIES Qualified Single Core: Multi-Cores Jacketed: CONSTRUCTION: Single Core Shielded & Jacketed: Multi- Core Shielded & Jacketed: 5 6 OPTION/INSPECTION LEVEL: The ESA Generic Specification prescribes levels of lot acceptance which, in order of decreasing testing requirements, are designated «B», «B», «B». Should the lowest «standard» level be considered insufficient, then add «B» or «B» to Draka Fileca references. Example : F A90--0-B ORDERING CODE: F A90-X-X-XX-XX-XX AWG of s Space Family Example: F A90---6G-B 5 6 (s): or Alloy Polyimide Top Coat Spiral Shield Polyimide Tape Polyimide Tape + Top Coat Polyimide Tape + PTFE Tape Color Coding: Refer to Page Control Level: B - Optional B - Optional B - By Default G: Jacketed HG: Shielded & Jacketed NORMAL WEIGHT WIRES & CABLES Outer Min. Current Rating (Amp.) Weight F A /00-7 9x0.08 () F A /00-9x0.0 () F A /00-5 9x0. () F A /00-6 9x F A /00-7 9x F A /00-8 9x F A /00-9 9x of Cores Nom. Core Outer Weight F A90---6G 6 90/00-9x F A90---6G 6 90/00-5 9x of Cores Table I - Wires Table II - Unshielded & Jacketed Cables Table III - Shielded and Jacketed Cables Nom. Core Shield Strand Outer Weight F A90---6HG 6 90/00-8 9x F A90---6HG 6 90/00-9x F A90---6HG 6 90/00-9x () Alloy * Closest American Wire Gauge 6

5 CHARACTERISTICS: Environmental: Operating Temperatures: -00 C to +00 C (Ambient Temperature + Current Heating). Non-flammable. Very good solderability. Current Rating: The currents shown in the tables for single wires generate a temperature in a vacuum environment. According to ESA/SCC specifications, those current values may be considered up to an ambient temperature of 50 C. Derating factors must be applied for cables and wires in bundles. High resistance to chemical agents, fluids and space radiations. The µm thick layer of silver-plating on the conductor and the shield provide the best protection against the Red Plague phenomenon. Mechanical : The wrapped construction technology allows very thin wall insulation, yielding weight and space savings as well as higher performances. Superior mechanical resistance eliminating handling and installation damage. Good strippability. Electrical: Maximum Operating Voltage : 600 Vac. Insulation Resistance of Core:> 750 MΩ km at 0 C (after 500V min.) APPLICATIONS: Light weight hook-up wires for use in launch vehicles, satellites and general space applications. STANDARDS/SPECIFICATIONS: ESA/SCC N 90 and ESA/SCC N 90/00. ESA Certificate of Qualification since 979. PACKAGING On plastic spools (flange diameter: 80 or 80 mm). Spools are heat sealed into polyethylene bags with humidity indicator inside. For detailed technical information refer to the product data sheet. Also accessible online with the QR-Code. ESCC SERIES Qualified Single Core: Multi-Cores Jacketed: CONSTRUCTION: Single Core Shielded & Jacketed: Multi- Core Shielded & Jacketed: 5 6 OPTION/INSPECTION LEVEL: The ESA Generic Specification prescribes levels of lot acceptance which, in order of decreasing testing requirements, are designated «B», «B», «B». Should the lowest «standard» level be considered insufficient, then add «B» or «B» to Draka Fileca references. Example : F A B ORDERING CODE: F A90-X-X-XX-XX-XX AWG of s Space Family Example: F A90---8G-B 5 6 (s): or Alloy Polyimide Tape + Polyimide Top Coat Spiral Shield Polyimide Tape Polyimide Tape + Top Coat Polyimide Tape + PTFE Tape Color Coding: Refer to Page Control Level: B - Optional B - Optional B - By Default G: Jacketed HG: Shielded & Jacketed LIGHT WEIGHT WIRES & CABLES Outer Min. Current Rating (Amp.) Weight F A /00-6 9x0.08 () F A / x0.0 () F A / x0. () F A / x F A / x F A / x of Cores Table I - Wires Table II - Unshielded & Jacketed Cables Nom. Core Outer Weight F A90---8G 8 90/00-6 9x0.0.8 () F A90---6G 6 90/00-9x0.0 () F A90---G 90/00-9x0. () F A90---G 90/00-9x F A90---0G 0 90/00-9x F A90---8G 8 90/00-5 9x F A90---8G 8 90/00-6 9x0.08 () F A90---6G 6 90/00-6 9x0.0 () F A90---G 90/00-7 9x0. () F A90---G 90/00-8 9x F A90---0G 0 90/00-9 9x F A90---8G 8 90/00-0 9x () Alloy * Closest American Wire Gauge 7 8

6 Qualified ESCC SERIES ESA/NASA Table III - Shielded and Jacketed Cables Table III - Shielded and Jacketed Cables of Cores Nom. Core Shield Strand Outer Weight of Cores Nom. Core Shield Strand Outer F A90---8HG 8 90/ x0.08 () Weight F A90---8HG 8 90/00-6 9x0.08 () F A90---6HG 6 90/00-9x0.0 () F A90---HG 90/00-9x0. () F A90---HG 90/00-9x F A90---0HG 0 90/00-9x F A90---8HG 8 90/00-5 9x F A90---8HG 8 90/ x0.08 () F A90---6HG 6 90/00-6 9x0.0 () F A90---HG 90/00-7 9x0. () F A90---HG 90/00-8 9x F A90---0HG 0 90/00-9 9x F A90---8HG 8 90/ x F A90---6HG 6 90/00-5 9x0.0 () F A90---HG 90/00-5 9x0. () F A90---HG 90/00-5 9x F A90---0HG 0 90/00-5 9x F A90---8HG 8 90/ x F A90---8HG 8 90/ x0.08 () F HG 6 90/ x0.0 () F A90---HG 90/ x0. () F A90---HG 90/ x F A90---0HG 0 90/00-7 9x F A HG /00-7 9x0.08 () F A HG /00-7 9x0.0 () () Alloy * Closest American Wire Gauge () Alloy * Closest American Wire Gauge 9 0

7 CHARACTERISTICS: Environmental: Operating Temperatures: -00 C to +00 C (Ambient Temperature + Current Heating). Non-flammable. Very good solderability. High resistance to chemical agents, fluids and space radiations. The µm thick layer of silver-plating on the conductor and the shield provide the best protection against the Red Plague phenomenon. Mechanical : The wrapped construction technology allows very thin wall insulation, yielding weight and space savings as well as higher performances. Superior mechanical resistance eliminating handling and installation damage. Good strippability. The polyimide jacket insures a good mechanical and electrical protection of the helical screen. Bending radius: 0 times outer diameter. Electrical: Maximum Operating Voltage : 600 Vac. Insulation Resistance of Core: > 750 MΩ km at 0 C (after 500V min.) APPLICATIONS: Wires and cables for use in satellites and other space applications. STANDARDS/SPECIFICATIONS: ESA/SCC N 90 and N 90/00. ESA Certificate of Qualification since 979. PACKAGING On plastic spools (flange diameter: 80 or 80 mm). Spools are heat sealed into polyethylene bags with humidity indicator inside. ESCC P SERIES CONSTRUCTION: (s): or Alloy Polyimide Tape + Polyimide Top Coat Spiral Shield Polyimide Tape Color Coding: Refer to Page OPTION/INSPECTION LEVEL: The ESA Generic Specification prescribes levels of lot acceptance which, in order of decreasing testing requirements, are designated «B», «B», «B». Should the lowest «standard» level be considered insufficient, then add «B» or «B» to Draka Fileca references. Example : F A90--P--8HG-B ORDERING CODE: F A90-X-P-X-XX-XX-XX Control Level: B - Optional B - Optional HG: Shielded & Jacketed AWG of s Space Family LIGHT WEIGHT, RADIATION RESISTANT, SHIELDED CABLES of Cores () Alloy * Closest American Wire Gauge Nom. Cross Section (mm²) Nom. Core Shield Strand Linear Resistance at 0 C (Ω/Km) O. D. F A90--P--8HG 8 90/00-7-B 9x0.0.8 () F A90--P--6HG 6 90/00-75-B 9x0.0 () F A90--P--HG 90/00-76-B 9x0. () F A90--P--HG 90/00-77-B 9x F A90--P--0HG 0 90/00-78-B 9x Weight F A90--P--8HG 8 90/00-79-B 9x F A90--P--8HG 8 90/00-80-B 9x0.08() F A90--P--6HG 6 90/00-8-B 9x0.0() F A90--P--HG 90/00-8-B 9x0.() F A90--P--HG 90/00-8-B 9x F A90--P--0HG 0 90/00-8-B 9x F A90--P--8HG 8 90/00-85-B 9x F A90--P--8HG 8 90/00-86-B 9x0.08() F A90--P--6HG 6 90/00-87-B 9x0.0() F A90--P--HG 90/00-88-B 9x0.() F A90--P--HG 90/00-89-B 9x F A90--P--0HG 0 90/00-90-B 9x F A90--P--8HG 8 90/00-9-B 9x For detailed technical information refer to the product data sheet. Also accessible online with the QR-Code. Example: F A90--P--6HG Qualified

8 COLOR CODING A90 ESCC 90 SERIES: INSULATED WIRES FOR WRAPPED CONNECTIONS Color Coding according to ESCC specification: CHARACTERISTICS: CONSTRUCTION: Wire Size (AWG) Core* Color Jacket Assemblies Color Shielded Stripe Color on Jacket 8 & 6 Brown Amber White Brown 6 Black Amber White Black Khaki-Beige Amber Light blue White Red Amber White Red 0 Green Amber White Green Environmental: These wires are designed for temperatures classes: Operating temperatures : - 00 C to + 00 C Ref F A90WP - 60 C to + 00 C Ref F A90WY Solid conductor: AWG 0 and 8: silver plated copper alloy AWG 6: Silver plated copper Insulation: Kynar F A90WY PFA F A90WP 8 Yellow Amber White Yellow * Other core colours are available on request. References and applicable documents Technical specifications approved by the CNES on January 0, 987 Identification of a cable for a given wire size is achieved by combining the color of the jacket with the color of the stripes. The number of stripes determines the number of cores. F A90WY--0 F A90WP--0 F A90WY--8 F A90WP--8 F A90WY--6 F A90WP--6 Area (mm²) Insulation ± ± ± 0.0 For Example: Corresponds to: APPLICATIONS: IDENTIFICATION: Cores, Gauge AWG, Jacketed. Wires for use on terminations requiring solder less wrapped connections. Colour code: AWG 0 Red STANDARDS/SPECIFICATIONS: AWG 8 Blue Cores, Gauge AWG, Shielded and Jacketed. Tested according to technical specifications approved by the CNES on January 0, 987. OPTIONS: Twisted pairs available on request. AWG 6 Yellow ORDERING CODE: F A90-XX--XX For detailed technical information refer to the product data sheet. Also accessible online with the QR-Code. Wire Gauge: 0, 8, 6 of s Insulation: WP or WY

9 E-ESP SERIES FLEXIBLE PTFE WIRES CHARACTERISTICS: Environmental: Operating Temperature: - 00 C to + 00 C (ambient temperature + current heating). High resistance to chemical agents. High resistance to radiation in a vacuum environment. Non-flammable. Very good solderability. Excellent behavior in out-gassing. The µm thick layer of silver plating on the conductor provides the best protection against the Red Plague phenomenon. Mechanical : High flexibility Reinforced mechanical resistance. Electrical: Maximum operating voltage : 600Vac APPLICATIONS: Space applications Printed circuits board power supply. Test benches. STANDARDS/SPECIFICATIONS: s in accordance with ESCC 90 Dimensional: ANSI/NEMA HP (formerly MIL-W-6878). Inspection level references: ESCC 90 According to customer specifications: STAND-ST-DAD09-V-ASTR. CONSTRUCTION: : or Alloy. PTFE tape. INSPECTION LEVEL: The ESA Generic Specification prescribes levels of lot acceptance which, in order of decreasing testing requirements, are designated «B», «B», «B». Should the lowest «standard» level be considered insufficient, then add «B» or «B» to Draka Fileca references. Example : F E0-9-ESP-B ORDERING CODE: F E0-9-ESP-B Control Level Space Requirements AWG and Strands () Alloy * Closest American Wire Gauge s according to ESCC 90 Standard Linear Resistance at 0 C (Ω/km) Outer according to ANSI/NEMA HP Min. Weight F E-07-ESP 7x0.08 () F E0-07-ESP 0 7X0.0 () F E8-07-ESP 8 7x0.7 () F E8-9-ESP 8 9x0.08 () F E6-9-ESP 6 9x0.0 () F E-9-ESP 9x0. () F E-9-ESP 9x F E0-9-ESP 0 9x F E8-9-ESP 8 9x F E6-9-ESP 6 9x F E-7-ESP 7x F E-5-ESP 5x IDENTIFICATION: Standard version: white. Others colors available on request. For detailed technical information refer to the product data sheet. Also accessible online with the QR-Code. 5 6

10 OPTICAL FIBER High-speed fiber networks are increasingly required in numerous aerospace applications, such as Avionics and Inflight-Entertainment, to transmit high volumes of data while gaining weight-savings. Responding to that demand, the Prysmian Group is producing its own optical fibers to ensure the best performance levels in these harsh and challenging environments. We provide: Interference-free solutions. Space-savings due to smaller size and bend radius. Easy plugging and installation. THE PORTFOLIO OF FIBERS WITHIN THE PRYSMIAN GROUP CURRENTLY COMPRISES: MULTI-MODE FIBERS OM- OM- OM- OM- (WideCap and MaxCap-BB) SINGLE-MODE FIBERS G.65 Series G.65 Series G.655-G.656 Series G.657 Series SPECIALTY FIBERS DrakaElite BendBright High-Temperature Resistant (Acrylate, Silicone) RadHard (MIL-PRF-99) For further information visit: If you have any questions please contact us. 7 8

11 CROSS-REFERENCE TABLE SUSTAINABILITY Table of corresponding and Draka References: LIGHT WEIGHT CONSTRUCTION MEDIUM WEIGHT CONSTRUCTION Draka Fileca Draka Fileca Draka Fileca 90/00--B F A90---6G 90/00-6-B F A90---8G 90/00--B F A /00--B F A90---G 90/00-6-B F A90---8G 90/00-5-B F A /00--B F A90---G 90/00-6-B F A90---8HG 90/00-6-B F A /00--B F A90---0G 90/00-65-B F A90---8HG 90/00-7-B F A /00-5-B F A90---8G 90/00-66-B F A90---8HG 90/00-8-B F A /00-6-B F A90---6G 90/00-67-B F A90---8HG 90/00-9-B F A /00-7-B F A90---G 90/00-68-B F A90---6HG 90/00--B F A90---6G 90/00-8-B F A90---G 90/00-69-B F A90---HG 90/00-5-B F A90---6G 90/00-9-B F A90---0G 90/00-70-B F A90---HG 90/00-8-B F A90---6HG 90/00-0-B F A90---8G 90/00-7-B F A90---0HG 90/00--B F A90---6HG 90/00--B F A90---6HG 90/00-7-B F A HG 90/00--B F A90---6HG 90/00--B F A90---HG 90/00-7-B F A HG 90/00-7-B F A /00--B F A90---HG 90/00-7-B F A90--P--8HG 90/00--B F A90---0HG 90/00-75-B F A90--P--6HG 90/00-5-B F A90---8HG 90/00-76-B F A90--P--HG 90/00-6-B F A90---6HG 90/00-77-B F A90--P--HG 90/00-7-B F A90---HG 90/00-78-B F 90--P--0HG 90/00-8-B F A90---HG 90/00-79-B F 90--P--8HG 90/00-9-B F A90---0HG 90/00-80-B F 90--P--8HG 90/00-50-B F A90---8HG 90/00-8-B F A90--P--6HG 90/00-5-B F A90---6HG 90/00-8-B F A90--P--HG 90/00-5-B F A90---HG 90/00-8-B F A90--P--HG 90/00-5-B F A90---HG 90/00-8-B F A90--P--0HG 90/00-5-B F A90---0HG 90/00-85-B F A90--P--8HG 90/00-55-B F A90---8HG 90/00-86-B F A90--P--8HG 90/00-56-B F A /00-87-B F A90--P--6HG 90/00-57-B F A /00-88-B F A90--P--HG 90/00-58-B F A /00-89-B F A90--P--HG 90/00-59-B F A /00-90-B F A90--P--0HG 90/00-60-B F A /00-9-B F A90--P--8HG 90/00-6-B F A Refer to the following Link for the Prysmian Group Sustainability Report: SUSTAINABILITY We develop important initiatives in collaboration with stakeholders, in order to improve our economic, environmental and social performance. QUALITY The quality of our optical fibers and innovative cabling solutions enables us to tackle your most difficult and ambitious challenges. INNOVATION We seek to generate innovation, quality and know-how, with a view to developing innovative products with a lower environmental impact and higher value-added for our customers. SUPPLY CHAIN MANAGEMENT In order to assess the environmental and social impact of our activities, Prysmian has taken steps towards the sustainable management of the entire supply chain. 9 0

12 LOT ACCEPTANCE LEVELS Depending on the customer required lot acceptance levels increased controls can be performed on request. The ESA/SCC generic specification N 90 defines the level of testing severity designated by the letter B and levels of lot acceptance testing. Designation Description of tests Draka Designation Level (LA) None B Level (LA) Lot acceptance levels are designated as follows: Electrical and environmental subgroup B PACKAGING Cables for space applications are typically packaged following the guidelines outlined below: All finished wires are packaged on plastic spools as defined in enclosed table. Each spool will only carry wire or cable from a unique production lot. Each spool will have a maximum of lengths of wire with each length not being inferior to 0 meters. A spool shall not contain more than 00 meters of finished wire or cable. Wire or cable ends will be sealed against possible ingress of moisture under the insulation. Wire spools are sealed in heat sealed polyethylene bags containing humidity indicators and a desiccant. Spools (plastic) TYPE OF SPOOL TYPES AND DIMENSIONS OF SPOOLS AND REELS DIMENSIONS (in millimeters) L L D D D DRAKA FILECA REFERENCE B 05 (+, -0) 90 (+, -) 76 (+, -) 60 (+, -) 6 (+, -) LP 80 Level (LA) Endurance subgroup + electrical and environmental subgroup. B B 85 (+5, -5) 65 (+, -) 90 (+0, -5) 55 (+5, -5) 6 (+, -) LPD 80 Reels (plastic (LP00) - Wood (LB600 LB750)) Unless mentioned otherwise space cables according to ESA/SCC 90 will be supplied under B testing and lot acceptance levels. TYPE OF SPOOL DIMENSIONS (in millimeters) L L D D D DRAKA FILECA REFERENCE T 0 (+0, -0) 00 (+0, -0) 80 (+0, -0) 5 (+5, -5) 5 (+5, -) LP 00 T 0 (+0, -0) 80 (+0, -0) 600 (+0, -0) 0 (+0, -0) 0 (+5, -0) LB 600 T 80 (+0, -0) 50 (+0, -0) 750 (+0, -0) 50 (+0, -0) 80 (+5, -0) LB 750 L L D D D

13 Linking the Future Distributed by : Draka Fileca 07. All Rights Reserved. The information contained within this document must not be copied, reprinted or reproduced in any form, either wholly or in part, without the written consent of Draka Fileca. The information is believed correct at the time of issue. Draka Fileca reserves the right to amend the specifications without notice. The specifications are not contractually valid unless specifically authorized. Draka Fileca D Sainte Geneviève France Tel.: + 08 Fax: fileca-office@prysmiangroup.com Imp. Barré 8900 Collemiers - Tél