3M TM Polycarbonate Carrier 3000

Transcription

1 Technical Data February 01 3M TM Polycarbonate Carrier 3000 Product Description 3M Polycarbonate Carrier 3000, used in conjunction with a suitable 3M cover tape, serves as a reliable and convenient means of helping protect and transport electrostatically-sensitive electrical and electronic devices, and deliver them to the assembly point. 3M Polycarbonate Carrier 3000 is a continuous, splice free, polycarbonate carrier with precisely formed pockets to ensure component fit to ANSI/EIA standards. Polycarbonate Carriers 3000 is available in a broad selection of pocket designs with dimensions to accommodate a variety of common electrical and electronic parts. Customized Polycarbonate Carrier 3000, including those for connectors, with dimensions specific to your requirements, is also available upon request. EIA-481-D Standard Dimensions E 1 P P B F A A B View A-A A D D 1 P 1 t B 0 K 0 View B-B B1 Construction Embossed, heat-resistant, polycarbonate sheet. Dimensional Properties Polycarbonate Carrier 3000 in 8mm through 4mm wide meets the ANSI/EIA-481-D Standard for the dimensions illustrated to the right. Product Format Polycarbonate Carrier 3000 is available as continuous, splice-free, 8 mm through 10 mm carrier on recyclable cardboard supply reels or plastic reels in planetary wound format. Most 8 mm through 4 mm carriers are also available in a level-wound format. Reel capacity will typically be from 30 to,000 meters, depending upon the pocket depth, pitch and winding format. 1mm Carrier Break Strength (kgf) Typical Carrier Tape Break Strength 3M TM Polycarbonate (PC) Carrier Tape 9.8 3M PC Carrier M PC Carrier 703 & 70 Polystyrene (PS) Carrier Tape Note: The technical information and data presented here should be considered representative or typical only, and should not be used for specification purposes. 7. Tri-layer PS. PS

2 3M TM Polycarbonate Carrier 3000 Typical Mechanical Properties Shrinkage 3M Polycarbonate Carrier 3000 exhibits shrinkage of less than 0.1% for P0-10, even after 4 hours exposure at 8 C (18 F). This compares favorably to the EIA-481-D standard which stipulates that the P0-10, or ten-pitch tolerance, maintain a dimension of 40.0 mm ± 0. mm, an implied tolerance of ±0.%. Carrier shrinkage can result in problems with feeding, pocket position, and, in the case of the pocket dimensions, parts sticking in the pockets. The extent of shrinkage in cold-formed polystyrene carrier pockets can be rapidly accelerated by exposure to elevated temperature, and will depend upon the duration of exposure and the maximum temperature reached. Carrier P 0-10 Shrinkage after 4 Hours Temperature 3M Carrier 3000 Typical Polystyrene C (16 F), 9%RH 8 C (18 F) < 0.1% < 0.1% < 0.% < 0.% Note: The technical information and data presented here should be considered representative or typical only, and should not be used for specification purposes. Electrical Properties The electrical and triboelectric properties of Polycarbonate Carrier 3000 have been engineered to help provide protection for static-sensitive components through an effective balance between the electrostatic shielding and electrostatic decay properties of the carrier. Polycarbonate Carrier 3000 exhibits a nominal surface resistivity of 10 4 Ω/square and 10 8 Ω/square. Polycarbonate Carrier 3000 exhibits desirable triboelectric properties which may be appropriate for packaging electrostatically-sensitive components. Storage Conditions It is recommended that Polycarbonate Carrier 3000 be stored indoors, in its original packaging, in a controlled climate environment, typically at or below 3 C (9 F) and 70% relative humidity. Product must be protected from exposure to direct sunlight. Exposure to elevated humidity reduces the compressive strength of corrugated, cardboard containers. The recommended stacking height must be followed to avoid damaging the packaged product. It is recommended that the product be used on a first-in, first-out basis. Shelf Life It is recommended that Polycarbonate Carrier 3000 be used within five years from the date of manufacture when stored according to the recommended storage conditions. Recyclability Polycarbonate Carrier 3000 is a carbon-filled thermoplastic polymer film which can be recycled after use. However, recycling programs for this product may not exist in your area. Cover Tape Recommendations 3M TM Heat Activated Adhesive Cover Tapes or 3M TM Pressure Sensitive Adhesive Cover Tapes are recommended for use with Polycarbonate Carrier 3000.

3 3M TM Polycarbonate Carrier 3000 Description Type Units Typical Performance Test Notes Testing conducted in accordance with Material Properties Type Max, Usable Temperature C ( F) Polycarbonate 1 (7) 1 Physical Properties Tensile Strength (Yield) Tensile Strength (Break) Impact Strength Camber (planetary format) Optical MPa (Kpsi) MPa (Kpsi) J/m (Ft-lb/in) mm (in) % 7. (8.3) 7. (8.3) >70 (1.3) <1.0 (0.039) Opaque 3 4 ASTM-D638 ASTM-D638 ASTM-D6 EIA-481-D ASTM-D1003 Electrical Properties Resistivity Static Decay Ohms/sq Seconds.0 x ASTM-D7 3M Test Method Chemical Properties Extractable Ionics (CI-, NO3-, SO4-, Na+, K+, Ca+) ppm < 8 3M Test Method Product Format Reel Type Reel Hub Inside Diameter Pockets Per Reel Length Material mm (in) Count m (f) Reinforced Cardboard or Plastic 76. (3.0) Varies per pitch Varies per Ko Note: The technical information and data presented here should be considered representative or typical only, and should not be used for specification purposes. Test Notes 1. Engineering grade resin.. 3. Tensile tests are conducted at 3 C (73 F), 0% RH under controlled conditions with a constant rate of jaw separation of 0 mm/minute from an initial separation of 11 mm. Yield strength is the force which produces % elongation of the sample. Breaking strength is the ultimate strength for the material at the break point. Impact strength testing utilizes a mandrel to hold a section of the material under test. A weight is allowed to strike the material from a known radius and after the strike the swing is measured vs free swing and the strength of the material is calculated from the difference. 4. Camber is a measurement of the weave of the material. Measured over a 0 mm length.. 6. Optical properties are measured using a BYK-Gardner Haze-Gard Plus Transmission Meter, Model 47. Resistivity tests are conducted at 3 C (73 F), 0% RH under controlled conditions with Hiresta-UP equipment, model MCP-HT40. Resistivity is measured at the sealing surface of a typical carrier using the defined test method. Specification tolerances for this carrier is 10 4 Ω/square and 10 8 Ω/square. 7. Static decay is measured at 1mm width carrier tape samples, with an Electrotech Systems Static Decay Meter Model 406-C under 4 C 38%RH, using MIL STD 3010, Method M Test Method was used for the micro-contamination test for 3M Carrier Tapes.

4 3M is a trademark of 3M Company. Important Notice: All statements, technical information, and recommendations related to 3M s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Product Use: Many factors beyond 3M's control and uniquely within user's knowledge and control can affect the use and performance of a 3M product in a particular application. Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user's method of application. Warranty and Limited Remedy: 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. This product will be free from defects in material and manufacture for a period of one year from the time of purchase. 3M MAKES NO OTHER EXPRESS OR IMPLIED WARRANTIES OR CONDITIONS, INCLUDING ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If the 3M product does not conform to this warranty within the warranty period stated above, the sole and exclusive remedy is, at 3M's option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted. Electronics Materials Solutions Division 6801 River Place Blvd. Austin, TX Please recycle. 3M 01. All rights reserved.

5 Technical Data February 01 3MTM Clear Polycarbonate Carrier 703 Product Description 3M Polycarbonate Carrier 703 used in conjunction with a suitable 3MTM Cover Tapes, serves as a reliable and convenient means of EIA-481 Standard Dimensions E1 D0 helping protect and transport electrical and electronic devices allowing for intact delivery to the assembly point. Polycarbonate B P0 P t D1 F B0 Carrier 703 is a continuous, splice free, non-conductive carrier tape with precisely formed pockets designed to ensure component fit to A ANSI/EIA guidelines. Polycarbonate Carrier 703 is available in a A K0 B View A-A broad selection of pocket designs with dimensions to accommodate a P1 View B-B A0 variety of common electrical and electronic parts. Customized Polycarbonate Carrier 703, with dimensions specific to your Typical Carrier Tape Break Strength requirements, is also available upon request. Embossed, non-conductive, heat-resistant, polycarbonate sheet. Dimensional Properties available in a level winding format. Reel capacity can be up to,000 meters, depending upon the pocket depth, pitch, and winding format plastic reels in planetary format. Most 8 mm - 4 mm carriers are also 7. 6 Standard for the dimensions illustrated to the right. 8 mm - 10 mm carrier on recyclable cardboard supply reels or Polycarbonate Carrier 703 is available as continuous, splice-free, Polycarbonate Carrier 703 meets the ANSI/EIA-481-D and E Product Format Polystyrene (PS) Carrier Tape 13 1mm Carrier Break Strength (kgf) Construction 3M Polycarbonate (PC) Carrier Tape 1 3M PC Carrier M PC Carrier 703 & 70 Tri-layer PS PS Note: The technical information and data presented here should be considered representative or typical only, and should not be used for specification purposes. B1

6 3MTM Clear Polycarbonate Carrier 703 Typical Mechanical Properties Shrinkage 3M Polycarbonate Carrier 703 exhibits shrinkage of less than 0.1%, even after 4 hours exposure at 8 C (18 F). This compares favorably to the EIA-481 standard which stipulates that the P0-10, or ten-pitch tolerance, maintain a dimension of 40.0 mm ± 0. mm, an implied tolerance of ±0.%. Carrier shrinkage can result in problems with feeding, pocket position and in the case of the pocket dimensions, parts sticking in the pockets. The extent of shrinkage in cold-formed polystyrene carrier pockets can be rapidly accelerated by exposure to elevated temperature, and will depend upon the duration of exposure and the maximum temperature reached. Carrier Po-10 Shrinkage after 4 Hours Temperature 3M Carrier 703 PC C (16 F), 9%RH 8 C (18 F) < 0.1% < 0.1% Typical Polystyrene < 0.% < 0.% Note: The technical information and data presented here should be considered representative or typical only, and should not be used for specification purposes. Storage Conditions It is recommended that Polycarbonate Carrier 703 be stored indoors, in its original packaging, in a controlled climate environment, typically at or below 3 C (9 F) and 70% relative humidity. The product must be protected from exposure to direct sunlight. Exposure to elevated humidity reduces the compressive strength of corrugated, cardboard containers. The recommended stacking height must be followed to avoid damaging the packaged product. It is recommended that the product be used on a first-in, first-out basis. Shelf Life It is recommended that Polycarbonate Carrier 703 be used within five years from the date of manufacture when stored according to the recommended storage conditions. Recyclability Polycarbonate Carrier 703 is a thermoplastic polymer film which can be recycled after use. However, recycling programs for this product may not exist in your area. Cover Tape Recommendations 3MTM Static Dissipative Heat Activated Adhesive Cover Tapes are recommended for use with Polycarbonate Carrier Tape 703.

7 3MTM Clear Polycarbonate Carrier 703 Test Notes Testing conducted in accordance with Description Type Units Typical Performance Material Properties Type Max, Usable Temperature Polycarbonate 1 (7) 1 C ( F) Physical Properties Tensile Strength (Yield) Tensile Strength (Break) Impact Strength Camber (planetary format) Transmission Haze Clarity MPa (Kpsi) MPa (Kpsi) J/m (Ft-lb/in) mm (in) % % % 61 (8.8) 6 (9.0) >70 (1.3) <1.0 (0.039) 90 < ASTM-D638 ASTM-D638 ASTM-D6 EIA-481-D ASTM-D1003 ASTM-D1003 ASTM-D1003 Electrical Properties Resistivity Ohms/sq Non-conductive 6 ASTM-D7 Chemical Properties Extractable Ionics (CI-, NO3-, SO4-, Na+, K+, Ca+) ppm <10 7 3M Test Method Product Format Reel Type Reel Hub Inside Diameter Pockets Per Reel Length Material mm (in) Count m (f) Reinforced Cardboard or Plastic 76. (3.0) Varies per pitch Varies per Ko Note: The technical information and data presented here should be considered representative or typical only, and should not be used for specification purposes. Test Notes 1. Engineering grade resin.. Tensile tests are conducted at 3 C (73 F), 0% RH under controlled conditions with a constant rate of jaw separation of 0 mm/minute from an initial separation of 11 mm. Yield strength is the force which produces % elongation of the sample. Breaking strength is the ultimate strength for the material at the break point. 3. Impact strength testing utilizes a mandrel to hold a section of the material under test. A weight is allowed to strike the material from a known radius and after the strike the swing is measured vs free swing and the strength of the material is calculated from the difference. 4. Camber is a measurement of the weave of the material. Measured over a 0 mm length.. Optical properties are measured using a BYK-Gardner Haze-Gard Plus Transmission Meter, Model Resistivity tests are conducted at 3 C (73 F), 0% RH under controlled conditions with Hiresta-UP equipment, model MCP-HT40. Resistivity is measured at the sealing surface of a typical carrier using the defined test method. 7. 3M Test Method was used for the micro-contamination test for 3M Carrier Tapes.

8 3M is a trademark of 3M Company. Important Notice: All statements, technical information, and recommendations related to 3M s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Product Use: Many factors beyond 3M's control and uniquely within user's knowledge and control can affect the use and performance of a 3M product in a particular application. Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user's method of application. Warranty and Limited Remedy: 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. This product will be free from defects in material and manufacture for a period of one year from the time of purchase. 3M MAKES NO OTHER EXPRESS OR IMPLIED WARRANTIES OR CONDITIONS, INCLUDING ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If the 3M product does not conform to this warranty within the warranty period stated above, the sole and exclusive remedy is, at 3M's option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted. Electronics Materials Solutions Division 6801 River Place Blvd. Austin, TX Please recycle. 3M 01. All rights reserved.

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