Manufacture of Material Handling Equipment

Transcription

1 Manufacture of Material Handling Equipment

2 TTS (Transportation Technology Systems) has more than 25 years of experience in manufacturing of industrial equipment, bridges and other large steel structures for the European, Scandinavian and Baltic markets. The company operates two production facilities and hires more than 250 employees. SERVICES: Design and engineering Fabrication of machinery and steel structures Machining of large steel frames Anticorrosive treatment Assembly and installation Testing and quality control Packing and shipping

3 COMPETENCIES: Bridge and infrastructure construction Dry bulk material handling Sea port and freight terminals Mining and processing of minerals and coal Wood processing and pulp industry Storage and warehouse mechanisation Waste Management

4 Production capacity 20,000 M EMPLOYEES 2 PRODUCTION FACILITIES GRANITA FACILITY MANUFACTURE OF STEEL BRIDGES AND LARGE FRAMES Мore than 35 skilled welders MIG, MAG, TIG and SAW welding processes Indoor crane capacity 60 t 5-axis milling centre Large outdoor assembly area equipped with heavy lifting cranes Direct railroad link 15 km from the sea port 24 m x 6 m shot blasting and painting chambers

5 DARZCIEMA FACILITY MANUFACTURE OF INDUSTRIAL MACHINES More than 65 skilled welders MIG, MAG, TIG welding processes Indoor crane capacity 20 t 16 x 5 shot blasting and painting chambers Mechanical assembly, electrical, hydraulic, pneumatic installation, automation, FAT Heat treatment: hardening, stress relief 10 km from the sea port

6 Engineering and design department PERSONNEL: 30 skilled engineers Production Engineers Project managers Quality & NDT engineers Designers Automation engineers Welding engineers and coordinators COMPETENCIES: 3D design & workshop drawings Electrical and automation design Fatigue and strength calculation Dimensional control: laser tracker, measuring arm NDT: VT, UT, MT, PT Procurement of components SOFTWARE: SOLIDWORKS TEKLA AUTOCAD E-PLAN

7 Raw materials and components Standard and high-grade structural steel S235, S355, S460, 42CrMo4 and others Stainless steel AISI 304, 316, 316Ti and others Wear resistant steel Hardox, Ni-Hard, Weldox Other alloys CuSn12Zn, AlMg3 and others Plastics, rubber, plywood, composite materials Raw material source certified EU suppliers Full raw material traceability during production On-receipt inspection and special tests Special stock layout for large parts available Raw materials with special conditions 3.2 certificates, Z-quality Procurement department: materials, outsourcing, mechanical/electrical/ hydraulic/pneumatic components, control equipment

8 Blanking CNC thermal cutting plasma, oxygen Laser cutting Waterjet cutting 3D cutting for pipes and profiles Band sawing Guillotines and shears Cylindrical and conical rolling Sheet bending Chamfering Drilling and tapping

9 Machining Turning Milling Coordinate boring mill Grinding Large 5-axis milling with maximum machining dimensions of 30 m x 7.5 m x 4 m

10 Welding MIG, MAG, TIG, SAW welding technologies by certified welders Welding processes 111, 121, 135, 136, 138, 141, 783 EWM semiautomatic machines, welding tractors Certified welding engineers and specialists Full traceability of welding and welding consumables WPS, WPQR Welding jigs and rotators for large scale structures Special welding tables and fixtures Stress relief after welding furnace or induction heating

11 Quality control 10 skilled and certified quality engineers Intermediate quality control Raw material testing (including lab tests) Dimension control: laser tracker, measuring arm, laser-optic measurements Non-destructive testing: VT, MT, PT, UT, RT Paint dry film thickness gauges Component testing FAT and load testing 3rd party inspection services by Inspecta, Bureau Veritas, Tuv Nord

12 Surface treatment Shot blasting in closed chambers according to ISO EN 8504-Fe Sa 2.5 Alkali and high pressure cleaning and degreasing Several painting & drying chambers Industrial 2K painting systems, special offshore painting systems for C1 C5Im range Powder painting Acid cleaning of stainless steel Hot-dip galvanization ISO 1461 Hot zinc spraying technology for large frames Teflon coating Temporary wax and compound coating for unpainted surfaces Galvanic coatings: zinc, chrome, blackening, anodizing Area

13 Assembly and installation Installation of mechanical equipment (bearings, racks, shafts, wheels etc.) Installation and tests of electrical equipment, automation, cabling works, automation Installation and tests of hydraulic and pneumatic equipment, piping works Large outside assembly area for large steel structures equipped with heavy cranes Heavy jigs for straightening of large structures Laser measurement technologies for precise assembly Loading tests, test runs, cold commissioning, FAT High power electrical interfaces, hydraulic power units and high air pressure units available Seaport facility for oversized steel structures available

14 Packing and logistics Separate workshop for woodworks box, crates according to ISPM17 Design and production of special transportation supports and stiffeners Thick film wrapping for extra large parts Loading into dry sea containers

15 Railroad link Shipping of oversized and heavy structures by special road trucks Packing and shipping documentation, custom clearance services

16 Quality and certification ISO 9001:2009 Quality management system standard ISO 14001:2004 Environmental management system standard ISO Execution 4 Technical requirements for the execution of steel structures Deutcher Verband fuer Schweisen (DVS) Associate member

17 ISO Welding quality Assurance IWE International Welding Engineer EWF International certificate of welding engineer IWI International Welding Inspector IWS International Welding Specialist IWT International Welding Technologist

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20 60F Darzciema St. LV-1073 Riga, Latvia Phone: Business Centre «Биржа» Saint Petersburg 26th line, 15, B-2А, office Russia Phone: