SAND CASTING STEEL FOUNDRY

Transcription

1 SAND CASTING STEEL FOUNDRY

2 ABOUT COMPANY The company is engaged in manufacturing and supply of Carbon Steel, Alloy Steel, Stainless Steel, Duplex Steel and Nickel base Casting in various sizes and weight up to 500Kg per piece to meet international standards like ASTM, DIN, EN, BS and Customer supplied standards. The product serves to Valve & Pump, Chemical processing, Refinery, Mining, Oil Exploration, Marine, Power Generation, Earthmoving Equipment, Automobile and General Engineering.

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4 ADMINISTRATIVE OFFICE UNDER PLANING

5 INFRASTRUCTER Total Land Area : square meter Constructed Area : square feet Administrative Office : INITIAL INSIDE Power : 450 KVA

6 CAPACITY Installed capacity: 1500 MT per year. Present production: UNDER DEVELOPMENT Spare capacity: 30 MT per month Maximum weight of single piece casting: 10 Kg to 500Kg. Single piece size : 150 X 150 X 150 mm to 1000 X 1000 X 1000 mm Minimum Core Dia: 25 mm Minimum Wall Thickness: 10 mm

7 CERTIFICATION ISO 9001:2008

8 Production & Supply to Valve & Pump Automotive/Transportation Food Processing Mining Oil Exploration Marine Power Generation Earthmoving Equipment General Engineering Industries.

9 Existing Customer G.M ENGINEERING PVT LTD. JAYANT ENGINEERING & MARKETING PVT.LTD R.S ENGINEERING SOLUTION PVT.LTD SAGAR ENGINEERING. SIDDHARTH ENGINEERS.

10 CARBON STEEL ASTM DIN A216-WCB, WCC A352-LCB, LCC LOW ALLOYS & MARTENSITIC STEELS ASTM DIN A217-WC A217-WC A217-CA LC Materials at Reoncast AUSTENITIC STAINLESS STEELS ASTM DIN A351-CF A351-CF8M A351-CF A351-CF3M A351-CF8C A351-CF A351-CK A351-CN7M A351-CG8M AUSTENITIC FERRITE DUPLEX ASTM DIN A351-CN3MN A351-CK3MCuN Page -1

11 DUPLEX STAINLESS STEELS ASTM A890/995-Gr 1A A890/995-Gr 2A A890/995-Gr 3A A890/995-Gr 4A A890/995-Gr 5A A890/995-Gr 6A SUPER DUPLEX STAINLESS STEEL DIN Materials at Reoncast Page -2 NICKEL BASE SUPER ALLOYS ASTM DIN A494-M A494-CY A494-CW12MW A494-CW2M A494-CW6MC A494-CX2MW A494-CU5MCuC

12 Sand Testing : AFS Checking Compressive Strength Permeability Testing Clay Content Spectrometer: MAXx TESTING FACILITY Fe and Ni base Spectrometer up to 31 elements with Nitrogen analysis. CRM Samples(Standard): For cross verification of Spectro Analysis Low Alloy steel Martensitic Steel Austenitic Stainless Steel Duplex Steel Nickel Base Alloy Page -1

13 TESTING FACILITY Chemical Analysis: All type of Raw Material Analysis. Page -2 Mechanical Testing: Universal Testing Machine of 400 KN connected with extensometer. Impact Testing: Impact Testing Machine up to 300 J max, Test temp: Room temp 20 C to -196 C. Microscope: Microstructure Examination as per ASTM A923 etc., Ferrite Testing as per ASTM E562 etc. Hardness Testing: Digital Rockwell / Brinell Hardness Tester, Poldy Hardness Tester. Inter Granular Corrosion Test: ASTM A260 practice A, B, E, C & F. Radiation Check Meter: All Castings are checked for Radioactive Contamination.

14 NDT Dye (Liquid) Penetrate Test. Magnetic Particle Testing: Prode Type, Visible Fluorescent Dye. Ultrasonic Testing. Radiography Testing: Temporary outside IR-192 source. Man power: Level II in all NDT.

15 WELDING QUALIFICATION Welding Procedure Qualification (WPS) & Procedure Qualification Record (PQR) Following Materials in under Process. WCB LCC LCB CF8M 4A 5A CU5MCuC

16 PATTERN SHOP Pattern Type: Teak Wood & Aluminum. Individual Sample file and History of each product. All patterns mounted on match plate. Identification and Marking of method on pattern. Method Card of each pattern.

17 MOULDING Moulding Process: Alfa set No back in Omega machinery Core: No Back Semi Machine Loop Line: 660 X 760 X Adjustable Height. Hand Moulding: Up to 1200 X 1200 mm

18 MELTING Induction Melting Crucible Capacity: 500 Kg, 750 Kg Ladle pre heaters Digital Crane weigh Immersion Pyrometer Ladles: Bottom pouring, Shank pouring & Tea spout pouring. Scrap and other materials of the highest quality are used. Bath analysis of each Heat.

19 FETTLING Arc Gouging Machine for Stainless Steel Pickling and Passivation of Stainless Steel Swing Frame Grinding, Fiber Cutting, Pneumatic Grinding. Electronic Welding Machine.

20 HEAT TREATMENT Heat Treatment : Bogy Type Gas Fired Furnace with 3.0 MT/batch capacity. Water Quenching: Water Tank of 45,000 Liters. Agitation: Air agitation is done during quenching. Temp Controllers: Six thermocouples with online graph. Water Cooling System. Calibration: As per STANDARD

21 P R O C E S S F L O W C H A R T P R O C E S S F L O W C H A R T PATTERN DEVLOPMENT NEW COMPONENT PATTERN TECHNOLOGY DEFREMOVAL & UPGRADATION PATTERN MFG. (out side) METHODING MOULDING & CORE MAKING MOULD CLEANING, COATING, CORE COATING, DRYING VISUAL INSPECTION CORE SETTING & MOULD CLOSING MELTING/POURING NDT CHEMICAL ANALYSIS DESPATCH HEAT NO. TRACEBILITY

22 Engineering Castings

23 Ball Valve Castings

24 Gate. Globe & Check Valve Casting

25 Butterfly Valve Casting

26 Lobe Pump Casting

27 REON CAST PVT. LTD. Survey No. 68,P,2, National Highway No. 27, Near- B/H Dharti Agro Engg., Shapar Veraval, Dist- Rajkot, Pin Gujarat (India). Contact No. Phone /82 Fax Website: pvt.ltd.com Mail:

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