Thermostatic expansion valves, type TE 5 - TE 55 REFRIGERATION AND AIR CONDITIONING. Technical leaflet

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1 Thermostatic expansion valves, type - REFRIGERATION AND AIR CONDITIONING Technical leaflet

2 Contents Page Introduction Features Technical data Superheat Ordering: R22: Thermostatic element Orifice assembly Valve body R40C: Thermostatic element Orifice assembly Valve body R34a: Thermostatic element Orifice assembly Valve body R4A/R0: Thermostatic element Orifice assembly Valve body Capacity: R R40C R34a R4A/R Design - Function Identification Dimensions and weights RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

3 Introduction Thermostatic expansion valves regulate the injection of refrigerant liquid into evaporators. Injection is controlled by the refrigerant superheat. Therefore the valves are especially suitable for liquid injection in dry evaporators where the superheat at the evaporator outlet is proportional to the evaporator load. Features Large temperature range: 6 F to +0 F Equally applicable to freezing, refrigeration and air conditioning plant. Interchangeable orifice assembly easier stocking easy capacity matching better service. Stainless steel power element, capillary tube and bulb high corrosion resistance high strength and vibration resistance fast installation: self-aligning bulb good thermal contact and transmission Rated capacities from to 00 TR for R22 Can be supplied with MOP (Max. Operating Pressure) Protects the compressor motor against excessive evaporating pressure. Patented double contact bulb Fast and easy to install. Good temperature transfer from pipe to bulb. Danfoss A/S (RC-CMS / HBS), - 20 RDAY422 3

4 Technical data Max. temperature Bulb, when valve is installed: 22 F Complete valve not installed: 40 F Min. temperature 6 F Max. test pressure 406 psig Permissible working pressure 39 psig MOP-points Range N F MOP = Max. Operating Pressure Range NM F Range NL 40 + F Range B 6 3 F Refrigerant MOP-point in evaporating temperature t e and evaporating pressure p e +60 F +32 F + F 4 F R22 psig. psig 3.8 psig 20.9 psig R34a psig 2.8 psig psig R4A/R0 24 psig psig 49. psig 29.0 psig R40C 9 psig Superheat SS = static superheat OS = opening superheat SH = SS + OS = total superheat Q nom = rated capacity Q max = maximum capacity Static superheat SS can be adjusted with setting spindle. The standard superheat setting SS is 9 F for valves without MOP and F for valves with MOP. The opening superheat OS is F from when opening begins to where the valve gives its rated capacity Q nom. Example Static superheat Opening superheat Total superheat SS = 9 F OS = F SH = 9 + = 20 F 4 RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

5 Ordering R22 Thermostatic element Pressure Capillary Valve equalization tube Range N Range NM Range NL Range B type 40 to +0 F 40 to +23 F 40 to + F 6 to 3 F / 4 in. / 6 mm feet Without MOP MOP+9 F MOP 32 F MOP 4 F Without MOP MOP 4 F TEX Ext. ) B320 06B326 06B B323 06B B32 TEX 2 Ext. 2 ) B320 06B322 06B320 06B323 06B32 TEX 2 Ext. 2 ) 06B B322 TEX 20 Ext. 2 ) B324 06B B323 06B32 06B326 TEX 20 Ext. 2 ) 06B B328 TEX Ext. 2 ) G320 06G G G320 TEX Ext. 2 ) 06G G32 ) Pressure equalization with solder connector can be supplied on contacting Danfoss. 2 ) Available as accessory: solder adapter for TE 2, TE 20 and. 068B0. Orifice assembly Valve type Rated capacity Range N: 40 to 0 F TR Rated capacity Range B: 40 to 3 F TR Orifice no. TEX -3 06B2089 TEX B2090 TEX B209 TEX B2092 TEX B200 TEX B2006 TEX B200 TEX B2008 TEX B22 TEX G200 TEX G2006 The rated capacity is based on: Evaporating temperature Condensing temperature Refrigerant temperature ahead of valve t e = +4 F for range N and t e = 22 F for range B t c = F t l = +8 F Valve body Type TE 2 TE 2 TE 20 Orifice no ) ODF ODF 2 ) ODF ODM 3 ) ODM ODM ODF = Internal diameter ODM = External diameter in. / 2 / 8 / 2 / 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 Connection Inlet Outlet mm Flare angleway 06B43 06B43 angleway 06B B40 06B4 06B40 06B400 06B42 06B42 ) 06B43 2 ) B4 2 ) / 8 / 8 06B43 2 ) B4 2 ) / 8 3 / 8 06G40 3 ) G40 3 ) straightway 06B400 06B B40 06B40 06B40 ) 06B4 2 ) 06B48 ) 06B46 2 ) 06B4 2 ) 06B46 2 ) 06G40 3 ) 06G40 3 ) flanges 06B4 ) 06B46 ) 06B4 ) 06B4 ) Danfoss A/S (RC-CMS / HBS), - 20 RDAY422

6 Ordering (continued) Thermostatic element Valve type Pressure equalization Capillary tube Range N 40 to +0 F / 4 in. / 6 mm feet Without MOP MOP+9 F TEZ Ext. ) B328 06B32 TEZ 2 Ext. 2 ) B B336 TEZ 20 Ext. 2 ) B33 06B332 TEZ Ext. 2 ) G G324 ) Pressure equalization with solder connector can be supplied on contacting Danfoss. 2 ) Available as accessory: solder adapter for TE 2, TE 20 and. 068B0. Orifice assembly Rated capacity Valve type Range N: 40 to 0 F Orifice no. TR TEZ B2089 TEZ B2090 TEZ - 06B209 TEZ B2092 TEZ B200 TEZ 2-06B2006 TEZ B200 TEZ B2008 TEZ B22 TEZ -4 06G200 TEZ G2006 The rated capacity is based on: Evaporating temperature Condensing temperature Refrigerant temperature ahead of valve t e = +4 F for range N t c = F t l = +8 F R40C Valve body Type Orifice no TE TE TE ) ODF ODF 2 ) ODF ODM 3 ) ODM ODM ODF = Internal diameter ODM = External diameter in. / 2 / 8 / 2 / 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 Connection Inlet Outlet mm Flare angleway 06B43 06B43 angleway 06B B40 06B4 06B40 06B400 06B42 06B42 ) 06B43 2 ) B4 2 ) / 8 / 8 06B43 2 ) B4 2 ) / 8 3 / 8 06G40 3 ) G40 3 ) straightway 06B400 06B B40 06B40 06B40 ) 06B4 2 ) 06B48 ) 06B46 2 ) 06B4 2 ) 06B46 2 ) 06G40 3 ) 06G40 3 ) flanges 06B4 ) 06B46 ) 06B4 ) 06B4 ) 6 RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

7 Ordering (continued) Thermostatic element Valve type Pressure equalization Capillary tube Range N 40 to +0 F R34a Range NM 40 to 23 F / 4 in. / 6 mm feet Without MOP MOP +9 F MOP 32 F TEN Ext. ) B329 06B B3360 TEN 2 Ext. 2 ) B B3233 TEN 2 Ext. 2 ) 06B3363 TEN 20 Ext. 2 ) B B3293 TEN 20 Ext. 2 ) B330 TEN Ext. 2 ) G G3223 TEN Ext. 2 ) G3230 ) Pressure equalization with solder connector can be supplied on contacting Danfoss. 2 ) Available as accessory: solder adapter for TE 2, TE 20 and. 068B0. Orifice assembly Valve type Rated capacity TR Orifice no. TEN B2089 TEN - 06B2090 TEN B209 TEN B2092 TEN 2-06B200 TEN B2006 TEN B200 TEN B2008 TEN B20 TEN -4 06G20 TEN G20 The rated capacity is based on: Evaporating temperature Condensing temperature Refrigerant temperature ahead of valve t e = +4 F t c = F t l = +8 F Valve body Type TE 2 TE 2 TE 20 Orifice no ) ODF ODF 2 ) ODF ODM 3 ) ODM ODM ODF = Internal diameter ODM = External diameter in. / 2 / 8 / 2 / 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 Connection Inlet Outlet mm Flare angleway 06B43 06B43 angleway 06B B40 06B4 06B40 06B400 06B42 06B42 ) 06B43 2 ) B4 2 ) / 8 / 8 06B43 2 ) B4 2 ) / 8 3 / 8 06G40 3 ) G40 3 ) straightway 06B400 06B B40 06B40 06B40 ) 06B4 2 ) 06B48 ) 06B46 2 ) 06B4 2 ) 06B46 2 ) 06G40 3 ) 06G40 3 ) flanges 06B4 ) 06B46 ) 06B4 ) 06B4 ) Danfoss A/S (RC-CMS / HBS), - 20 RDAY422

8 Ordering (continued) Thermostatic element Valve type Pressure equalization Capillary tube Range N 40 to +0 F Range NM 40 to 23 F ) Pressure equalization with solder connector can be supplied on contacting Danfoss. 2 ) Available as accessory: solder adapter for TE 2, TE 20 and. 068B0. Range NL 40 to F R4A/R0 Range B 6 to 3 F / 4 in. / 6 mm feet Without MOP MOP +9 F MOP 32 F MOP 4 F Without MOP MOP 4 F TES Ext. ) B B33 06B338 06B B3343 TES 2 Ext. 2 ) B334 06B334 06B B3349 TES 2 Ext. 2 ) 06B B330 TES 20 Ext. 2 ) B332 06B33 06B333 06B334 TES 20 Ext. 2 ) 06B336 06B33 TES Ext. 2 ) G33 06G33 06G33 06G330 TES Ext. 2 ) 06G33 06G3306 Orifice assembly Valve type Rated capacity range N: 40 to 0 F TR The rated capacity is based on: Evaporating temperature Condensing temperature Refrigerant temperature ahead of valve Rated capacity range B: 6 to 3 F TR Orifice no. t e = +4 F for range N and t e = 22 F for range B t c = F t l = +8 F TES B2089 TES -. 06B2090 TES - 06B209 TES B2092 TES2-06B200 TES B2006 TES B200 TES B2008 TES B2 TES G2 TES G22 Valve body Type TE 2 TE 2 TE 20 Orifice no ) ODF ODF 2 ) ODF ODM 3 ) ODM ODM ODF = Internal diameter ODM = External diameter in. / 2 / 8 / 2 / 8 / 8 / 8 / 8 / 8 / 8 / 8 / 8 Connection Inlet Outlet mm Flare angleway 06B43 06B43 angleway 06B B40 06B4 06B40 06B400 06B42 06B42 ) 06B43 2 ) B4 2 ) / 8 / 8 06B43 2 ) B4 2 ) / 8 3 / 8 06G40 3 ) G40 3 ) straightway 06B400 06B B40 06B40 06B40 ) 06B4 2 ) 06B48 ) 06B46 2 ) 06B4 2 ) 06B46 2 ) 06G40 3 ) 06G40 3 ) flanges 06B4 ) 06B46 ) 06B4 ) 06B4 ) 8 RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

9 Capacity Capacity in TR for Range N: 40 F to +0 F Valve type TEX -3 TEX - TEX -. TEX -2 TEX 2- TEX 2-. TEX 2-2 TEX 2-8 Orifice no. Pressure drop across valve p psi Pressure drop across valve p psi Evaporating temperature +0 F Evaporating temperature +32 F TEX TEX -0 TEX -8 TEX -3 TEX - TEX -. TEX -2 TEX 2- TEX 2-. TEX 2-2 TEX Evaporating temperature +4 F Evaporating temperature -4 F TEX TEX -0 TEX -8 TEX -3 TEX - TEX -. TEX -2 TEX 2- TEX 2-. TEX 2-2 TEX Evaporating temperature -22 F Evaporating temperature -40 F TEX TEX -0 TEX R Danfoss A/S (RC-CMS / HBS), - 20 RDAY422 9

10 Capacity (continued) Capacity in TR for Range B: 6 F to 3 F Valve type TEX -3 TEX - TEX -. TEX -2 TEX 2- TEX 2-. TEX 2-2 TEX 2-8 Orifice no. Pressure drop across valve p psi Pressure drop across valve p psi Evaporating temperature -3 F Evaporating temperature -22 F TEX TEX -3 TEX -60 TEX -3 TEX - TEX -. TEX -2 TEX 2- TEX 2-. TEX 2-2 TEX Evaporating temperature -40 F Evaporating temperature -8 F TEX TEX -3 TEX -60 TEX -3 TEX - TEX -. TEX -2 TEX 2- TEX 2-. TEX 2-2 TEX Evaporating temperature -6 F TEX TEX -3 TEX Evaporating temperature -6 F R Correction for subcooling t sub Note: Insufficient subcooling can produce flash gas. The evaporator capacities used must be corrected if subcooling deviates from F. The corrected capacity can be obtained by dividing the required evaporator capacity by the correction factor below. Selections can then be made from the tables above. t sub F 8 F 2 F 36 F 4 F 4 F 63 F 2 F 8 F 90 F Correction factor RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

11 Capacity (continued) Capacity in TR for Range N: 40 F to +0 F Valve type TEZ - TEZ - TEZ - TEZ -3 TEZ 2- TEZ 2- TEZ 2- TEZ 2-9. Orifice no. R40C Pressure drop across valve p psi Pressure drop across valve p psi Evaporating temperature +0 F Evaporating temperature +32 F TEZ TEZ -4 TEZ -92 TEZ - TEZ - TEZ - TEZ -3 TEZ 2- TEZ 2- TEZ 2- TEZ Evaporating temperature +4 F Evaporating temperature -4 F TEZ TEZ -4 TEZ -92 TEZ - TEZ - TEZ - TEZ -3 TEZ 2- TEZ 2- TEZ 2- TEZ Evaporating temperature -22 F Evaporating temperature -40 F TEZ TEZ -4 TEZ Correction for subcooling t sub Note: Insufficient subcooling can produce flash gas. The evaporator capacities used must be corrected if subcooling deviates from F. The corrected capacity can be obtained by dividing the required evaporator capacity by the correction factor below. Selections can then be made from the tables above. t sub F 8 F 2 F 36 F 4 F 4 F 63 F 2 F 8 F 90 F Correction factor Danfoss A/S (RC-CMS / HBS), - 20 RDAY422

12 Capacity (continued) Correction for subcooling t sub Note: Insufficient subcooling can produce flash gas. Capacity in TR for Range N: 40 F to +0 F Valve type TEN -3. TEN - TEN -8.3 TEN -.2 TEN 2- TEN 2-. TEN 2-.4 TEN 2- Orifice no. The evaporator capacities used must be corrected if subcooling deviates from F. The corrected capacity can be obtained by R34a Pressure drop across valve p bar Pressure drop across valve p bar Evaporating temperature +0 F Evaporating temperature +32 F TEN TEN -4 TEN -62 TEN -3. TEN - TEN -8.3 TEN -.2 TEN 2- TEN 2-. TEN 2-.4 TEN Evaporating temperature +4 F dividing the required evaporator capacity by the correction factor below. Selections can then be made from the tables above. t sub F 8 F 2 F 36 F 4 F 4 F 63 F 2 F 8 F 90 F Correction factor Evaporating temperature -4 F TEN TEN -4 TEN -62 TEN -3. TEN - TEN -8.3 TEN -.2 TEN 2- TEN 2-. TEN 2-.4 TEN Evaporating temperature -22 F Evaporating temperature -40 F TEN TEN -4 TEN RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

13 Capacity (continued) Capacity in TR for Range N: 40 F to +0 F Valve type TES -3. TES - TES - TES -0.3 TES 2- TES TES TES 2- Orifice no. Pressure drop across valve p psi Pressure drop across valve p psi R4A/R Evaporating temperature +0 F Evaporating temperature +32 F TES TES -3 TES - TES -3. TES - TES - TES -0.3 TES 2- TES TES TES Evaporating temperature +4 F Evaporating temperature -4 F TES TES -3 TES - TES -3. TES - TES - TES -0.3 TES 2- TES TES TES Evaporating temperature -22 F Evaporating temperature -40 F TES TES -3 TES Danfoss A/S (RC-CMS / HBS), - 20 RDAY422 3

14 Capacity (continued) Capacity in TR for Range B: 6 F to 3 F Valve type TES -3. TES - TES - TES -0.3 TES 2- TES TES TES 2- Orifice no. R4A/R0 Pressure drop across valve p psi Pressure drop across valve p psi Evaporating temperature -3 F Evaporating temperature -22 F TES TES -2.0 TES - TES -3. TES - TES - TES -0.3 TES 2- TES TES TES Evaporating temperature -40 F Evaporating temperature -8 F TES TES -2.0 TES - TES -3. TES - TES - TES -0.3 TES 2- TES TES TES Evaporating temperature -6 F 32. TES TES -2.0 TES Evaporating temperature -6 F Correction for subcooling t sub Note: Insufficient subcooling can produce flash gas. The evaporator capacities used must be corrected if subcooling deviates from F. The corrected capacity can be obtained by dividing the required evaporator capacity by the correction factor below. Selections can then be made from the tables above. t sub F 8 F 2 F 36 F 4 F 4 F 63 F 2 F 8 F 90 F Correction factor RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

15 Design/Function General and valves have an interchangeable orifice assembly. and valves are built up of three interchangeable main components: I. Thermostatic element, II. Orifice assembly, 2 III. Valve body with connections, 3 For the same valve type and refrigerant, the associated orifice assembly is suitable for all versions of valve body and in all evaporating temperature ranges. The charge in the thermostatic element depends on the evaporating temperature range. The valves are equipped with external pressure equalization. External pressure equalization should always be used on systems with liquid distributors. The double contact bulb gives fast and precise reaction to temperature changes in the evaporator. It also makes fitting the bulb quick and easy. The valves are able to withstand the effects that normally occur with hot gas defrosting. To ensure long operating life, the valve cone and seat are made of a special alloy with particularly good wear qualities. TE 2 / TE 20. Thermostatic element (diaphragm) 2. Interchangeable orifice assembly 3. Valve body 4. Superheat setting spindle (see instructions). Ext. pressure equalizing connection with 4 in. / 6 mm flare nut Danfoss A/S (RC-CMS / HBS), - 20 RDAY422

16 Identification The thermostatic element is fitted with a label (on top of the diaphragm).the code refers to the refrigerant for which the valve is designed: X = R22 N = R34a S = R4A/R0 Z = R40C The label gives valve type, evaporating temperature range, MOP point, refrigerant, and max. test pressure, PS. With TE 20 and the rated capacity is stamped on a band label fastened to the valve Element label Orifice assembly for, TE 2, 20 and The orifice assembly is marked on top of the spring cup, e.g. as shown in the figure. For a given size of valve, the same orifice assembly can be used for valves with ranges N and B. The thermostatic elements are different however: On and TE 2 the upper stamp (TE 2) indicates for which valve type the orifice can be used. The lower stamp () is the orifice size. On TE 20 and the upper stamp (N/B 0/3 TR) indicates the rated capacity in the two evaporating temperature ranges N and B, and the refrigerant. (0/3 TR = kw in range N and 23 kw in range B). The lower stamp (TEX ) refers to the valve type for which the assembly can be used. Orifice assembly marking for and TE 2 Orifice assembly marking for TE 20 and Capillary tube label for to The label gives the orifice size (). A new label always accompanies a new orifice assembly. Capillary tube label 6 RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

17 Dimensions and weights - Flare, angleway Weight: lb -, straightway Weight: lb -, angleway Weight: lb L Inlet side D in. / 2 in. / 2 mm ODF 0.4 / 8 in. / 6 mm ODF 0.4 L 2 Range N 0.6 Range B 0.8 D L Outlet side D 2 in. / 8 in. / 6 mm ODF 0. / 8 in. / 22 mm ODF 0. Danfoss A/S (RC-CMS / HBS), - 20 RDAY422

18 Dimensions and weights (continued) TE 2 and 20 -, straightway Weight: TE 2: lb TE 20: 3. lb TE 2 and 20 -, angleway Weight: TE 2: lb TE 20: lb TE 2 - flanges, straightway Weight: Without filter:. lb With filter:.0 lb TE 2 and TE 20 Bulb - TE 2 Inlet side L L 2 D D in. Range N 0.8 / 8 in. / 6 mm ODF 0. Range B 0.8 / 8 in. / 22 mm ODF 0. L Outlet side D 2 in. / 8 in. / 22 mm ODF 0. / 8 in. / 28 mm ODM.0 Bulb - TE 20 L 2 D Range N/B RDAY422 Danfoss A/S (RC-CMS / HBS), - 20

19 Dimensions and weights (continued) -, straightway Weight: 3. lb -, straightway Weight: lb Type Bulb - Inlet side L L 2 D D in. Range N/B 0.8 / 8 in. / 22 mm ODF 0. / 8 in. / 28 mm ODM.0 L Outlet side D 2 in. / 8 in. / 28 mm ODF / 8 in. / 3 mm ODM. Danfoss A/S (RC-CMS / HBS), - 20 RDAY422 9

20 20 RDAY422 Danfoss A/S (RC-CMS / HBS), - 20