MANUFACTURER OF SEAMLESS TUBES, PIPES & BARS

Transcription

1 MANUFACTURER OF SEAMLESS TUBES, PIPES & BARS FOR ISO 9001: 2008 EN 9100:2009

2 MISSION STATEMENT OUR VISION To strengthen our position to be one of the best International producers of seamless cold-drawn and hotpressed tubes and pipes for the process industries of the world, using our more than 39-years knowledge, experience, state of the art equipment and scientific technological developments. OUR MISSION To provide our customers on a global basis with high quality products to all Internationally recognized technical specifications at competitive prices. To provide a quality based service to each and every customer and satisfy their needs. Wide product range and highly experienced team of technical expertise and quality management allows OSCAR PG to meet highest demands and satisfy all expectations of our customers. OUR VALUES Customer service. Quality products. Teamwork and Qualified technical experience. Reliability and Integrity. PROVIDING QUALITY PRODUCTS TO GLOBAL INDUSTRIES О КОМПАНИИ MISSION AND APPLICATION SPACE DEFENSE AIRCRAFT GAS & OIL PETROCHEMICAL CHEMICAL NUCLEAR POWER GENERATION 1

3 DEVELOPMENT OF OUR COMPANY OSCAR Production Group is a leading manufacturer of high quality heat and corrosion resistant tube and pipe in titanium alloys, nickel alloys and stainless steels. OSCAR Production Group was founded on the manufacturing and technical facilities of the Tube Drawing Workshop No. 4. (TDW-4) of the original Nikopol Yuzhnotrubny Plant (NYTB) in Ukraine, which was built in In 1976 TDW-4 plant started to specialize in the cold forming technology (cold rolling and cold drawing) production of high-tech tube and pipe for the Nuclear, Aerospace, Shipbuilding and Defence industries. A wide range of special materials were produced, including production of Zirconium tube. Due to our long experience in manufacturing of tubes for special applications and highly skilled technical personnel we can produce high quality products according to the most exacting standards and with very tight tolerances. OSCAR Production Group continues this tradition by investment in new innovations to maintain a leading position in the manufacture of tubes and pipes for special applications. DEVELOPMENT AND FACILITIES PRODUCTION FACILITIES OSCAR Production Groups cold drawing and forming plant has a very large capacity. The plant is a huge 1.4 million square feet, equipped with 60 units of rolling equipment including 10 cold pilger mills, 41 tube rolling mills of roller design and 9 drawing mills. In addition to the large cold drawing and forming capacity OSCAR Production Group has a hot extrusion workshop containing hot extrusion Presses of 1600 tonnes and 500 tonnes. This hot working facility provides OSCAR Production Group with an ability to manufacture its own Mother Tube and in addition to produce heavy walled tubes for special applications. Hot extruded round bars can also be produced at this facility. Technical capabilities of OSCAR Production Group are comparable to simalar facilities of world leading manufacturers of high tech tubular products. 2

4 PRODUCTION RANGE COLD DRAWN SEAMLESS TUBES 0.3 mm mm outside diameter ( outside diameter) 0.08 mm - 15 mm wall thickness ( wall thickness) COLD DRAWN SEAMLESS PIPES NPS 1/8-4 SCH 5, 10, 40, 80 COLD DRAWN SEAMLESS RIBBED TUBES 8 mm - 50 mm outside diameter ( outside diameter) 0.4 mm mm wall thickness ( wall thickness) EXTREMELY THIN WALLED TUBES HOT PRESSED TUBES & PIPES 60 mm - 114,3 mm outside diameter ( outside diameter) 7 mm - 20 mm wall thickness ( wall thickness) ROUND BARS from titanium, nickel alloys and stainless steels Ø 31,75-114,3 mm ( ). TYPES AND DIMENSIONS TUBES DIMENSIONS OUTSIDE DIAMETER WALL THICKNESS mm 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9, mm inch 0,0039 0,0079 0,0118 0,0157 0,0197 0,0236 0,0276 0,0315 0,0354 0,0394 0,0591 0,0787 0,0984 0,1181 0,1378 0,1575 0,1772 0,1969 0,2165 0,2362 0,2559 0,2756 0,2953 0,3150 0,3346 0,3543 0,3740 0,3937 0,5906 0,7874 0,3 0,012 0,5 0,020 0,8 0,031 1,5 0, , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,118 3

5 TITANIUM ALLOY SEAMLESS TUBE, PIPE & BARS MATERIAL UNS No W.N. ASTM B/ ASME SB DIN/EN AMS Gr.1 R50250 Ti , 861, 348 Gr.2 R50400 Ti , 861, 348 Gr.3 R50550 Ti , 861, 348 Gr.5 R56400 Ti6Al4V , 348 Gr.5ELI(Gr.23) R56401 Ti6Al4VELI F136ELI Gr.7 R52400 Ti2Pd , 861, 348, 17861, Vd TUV WB 230/ , Vd TUV WB 230/ , Vd TUV WB 230/ ,Vd TUV WB 230/ Gr.9 R56320 Ti3Al2.5V , 861, 348, , 4944, 4945, 4946, AS 5620 Gr.11 R52250 Ti1Pd , 861, 348, Gr.12 R53400 TiNi0.8Mo , 861, 348, NICKEL ALLOY SEAMLESS TUBE & PIPE MATERIAL UNS No W.N. ASTM B/ ASME SB DIN/EN AMS ALLOY 200 N02200 Ni , 161 ALLOY 201 N02201 LC_Ni , 161 ALLOY C22 N06022 NiCr21Mo14W ALLOY C276 N10276 NiCr16Mo15W ALLOY 59 N06059 NiCr23Mo16Al ALLOY 600 N06600 NiCr15Fe , ALLOY 601 N06601 NiCr23Fe , GRADES AND STANDARDS ALLOY 625 N06625 NiCr22Mo9Nb , Type 1 ALLOY 718 N07718 NiCr19NbMo ALLOY 800 N08800 X10NICrAlTi , ALLOY 800H N08810 X5NiCrAlTi , ALLOY 825 N08825 NiCr21Mo , SEAMLESS TUBE & PIPE MATERIAL UNS No W.N. ASTM А/ ASME SA DIN/EN AMS TP304 S30400 X5CrNi ,269, , 5567 Type 1 TP304H S30409 X6CrNi ,269, TP304L S30403 X2CrNi19-11X2CrNi ,269, TP304LN S30453 X2CrNiN ,269, TP310S S31008 X12CrNi ,269,312 TP316 S31600 X5CrNiMo ,269, TP316H S31609 X6CrNiMo ,269, TP316L S31603 X2CrNiMo ,269, TP316LN S31653 X2CrNiMoN ,269,312 TP316Ti S31635 X6CrNiMoTi ,269, TP317 S31700 X5CrNiMo ,269, TP321 S32100 X6CrNiTi ,269, , 5570 Type 1 TP321H S32109 X6CrNiTi ,269, TP347 S34700 X6CrNiNb ,269, TP904L N08904 X1NiCrMoCuN ,269, ALLOY 254 S31254 X1CrNiMoCuN ,269, Duplex F51/F60 S31803/S32205 X2CrNiMoN , Superduplex F53 S32750 X2CrNiMoN , OUR PLANT IS ABLE TO PRODUCE TUBULAR PRODUCTS ACCORDING TO GOST AND TU (TECHNICAL CONDITIONS) UPON CUSTOMER S REQUEST. 4

6 (technically equivalent to AS9100C and JIS Q 9100 : 2009) In accordance with TUV NORD CERT procedures and the EN : 2013, it is hereby certified that Details of certification structure "Campus" according to the annex applies a management system in line with the above standard for the following scope Certificate Registration No Valid from Audit Report No Valid until Ceefication Body Essen, at H lv NORD CERT GmbH This certification was conducted in accordance with the TUV NORD CERT auditing and certification procedures and is subject to regular surveillance audits. TUV NORD CERT GmbH Langemarckstrasse Essen Akkreditierungsstelle D-ZM TUV NORD CERT GmbH is accredited by DAkkS/BDLl within the ICOP-scheme. In accordance with TUV NORD CERT procedures, it is hereby certified that with the sites according to the annex applies a management system in line with the above standard for the following scope Certificate Registration No Valid until Audit Report No Certification Body Essen, at TLJV NORD CERT GmbH This certification was conducted in accordance with the TUV NORD CERT auditing and certification procedures and is subject to regular surveillance audits. TOV NORD CERT GmbH Langemarckstrasse Essen TGA-ZM Q0 QUALITY CONTROL OSCAR PRODUCTION GROUP QUALITY CONTROL DEPARTMENT GUARANTEES COMPLIANCE TO ALL INTERNATIONAL STANDARDS AND SPECIFICATIONS OSCAR Production Group has highly skilled technical personnel and fully equipped laboratories to perform any test or inspection upon customer s request. There are a metallurgy laboratory and department for non-destructive test and inspection. All tests and inspections are carried out in accordance with both domestic and International standards for all tubular and bar products. We provide incoming raw material control, so traceability is ensured and high quality control is guaranteed. Our products are used in different industries with severe process applications such as the Nuclear Power, Aerospace, Chemical and Petrochemical, Oil & Gas, Off-Shore, Shipbuilding, Process Engineering, Space and Defense industries. Therefore product quality is controlled at all stages of production, right up to shipment of finished tubes. All technological processes are controlled and monitored and results of direct instrumented measurement and calibration are recorded and kept on sile. OSCAR Production Group provides the following types of quality control: Visual inspection of external and internal surfaces with usage of optical equipment facilities Instrumented measurement of geometrical dimensions Instrumented control for estimation of the quality of external and internal surfaces, metal density and microstructure analysis Measurements of tube surface roughness, measurements of dimensions and wall thickness over the entire tube length Steeloscopes (for Alloys), chemical and spectral analysis for steel and alloy grade control Independent Third Party inspection upon customer s request QUALITY AND CERTIFICATION OSCAR Quality management system is certified in accordance with EN ISO 9001: 2008, PED 97/23/EC and AD 2000-Merkblatt W0, EN 9100:2009. The mill has NORSOK M-650 and NADCAP certification. CERTIFICATE Management system as per EN 9100 : 2009 OSCAR Production Group Ltd. 500 off. 2 Ekaterinoslavskiy boulevard Dnepropetrovsk, Ukraine 0SCA3 1ИГТГШ-М Development of technology, manufacture and supply of hot-deformed and cold-deformed seamless tubes from stainless, high-alloy, alloy steels and titanium-base, nickel-base alloys (( DAkkS Deutsche CERTIFICATE ЯЯЯЮЛ Management system as per DIN EN ISO 9001 : 2008 OSCAR Production Group Ltd. 500 off. 2 Ekaterinoslavskiy boulevard Dnepropetrovsk, Ukraine OSCAR Development of technology, manufacture and supply of hot-deformed and cold-deformed seamless tubes from stainless, high-alloy, alloy steels and titanium-base, nickel-base alloys /6 Л 0.О 5

7 CUSTOMER SERVICE OSCAR Production Group takes deep concern in customer service and reliability. Therefore, we offer our customers a wide range of high quality tubular products and are ready to produce small production runs from different alloys. OSCAR Production Group can provide flexible quantities upon request: from hundred meters up to thousands of meters. CUSTOMER SERVICE Disclaimer: «Whilst we hope you will find the contents of this brochure interesting and informative, the contents are for general information purposes only and do not constitute advice. We believe the contents to be true and accurate as for the date of writing but can give no assurances or warranty regarding the accuracy, currency or applicability of any of the contents in relation to specific situations and particular circumstances. As such, the contents should be not relied upon, and readers should not act upon this information without prior appropriate professional advice. This brochure is not intended to be a source for advice, and thus the reader should not rely on any information provided hereinafter as such. Readers should always seek advice of an appropriately qualified person about matters they are concerned with. OSCAR Production Group assumes no responsibility for information contained in this brochure and disclaims all liability in respect of such information. 6

8 SALES AND ADMINISTRATION OSCAR PG LTD 1 Sobinova str., Dnipro, 49083, UKRAINE tel: mail@oscar-tube.com.ua PRODUCTION AND TECHNOLOGY OSCAR PG LTD Tube Drawing Workshop 56 Trubnikov Avenue, Nikopol, 53201, Dnipropetrovsk region, UKRAINE tel: mail@oscar-tube.com.ua OSCAR PG LTD Tube Pressing Workshop 1a Pisarzhevskogo str., Dnipro, 49000, UKRAINE tel: mail@oscar-tube.com.ua REPRESENTATION AND DISTRIBUTION OSCAR PG UK LTD (World) 60 Larchmont Road, Leicester, England, LE4 OBE, UK tel: # mail@oscar-tube.com CORROTHERM INTERNATIONAL FZCO (Middle East) Building 5E-B No 636, PO Box , Dubai Airport Free Zone, Dubai, UAE tel: sales@corrotherm.co.uk KIND MATERIALS GMBH (Germany) Kaiserau 8, 51789, Lindlar, Germany tel: volker.johansson@r-kind.de VENUS INTER-TRADE AGENCIES (India) 505 Majestic Shopping Centre, 144 J.S.S Road, Mumbai, , India tel: venus@venusindia.net /2017