SPECIAL MACHINED PRODUCTS LTD FIRST STAGE AND PRECISION CNC MACHINING

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1 SPECIAL MACHINED PRODUCTS LTD FIRST STAGE AND PRECISION CNC MACHINING

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3 is equipped with over 40 machine tools to provide customers with a wide range of machining services, from first stage turning / boring / facing of black bars and components, right through to precision, close tolerance multi-axis CNC turned / milled / threaded finished parts. We specialise in machining high nickel based superalloys such as 718, 725, Waspaloy, 625, Super Duplex and Titanium, through to standard stainless steels and low alloy grades. We complement our machining expertise with additional services including weld inlay, special coatings and non-destructive testing. As a member of the Special Steel Group we have unrivalled access to the UK s leading heat treatment, mechanical & metallurgical testing, forging and stockholding service. SMP is certified to ISO 9001 and ISO and our sister companies hold world class approvals in their specialist fields including NADCAP for heat treatment and ISO for mechanical and metallurgical testing. You can reply on SMP as your complete turnkey resource, whether it s a simple or complex component, small or large batch quantities, weighing just a few kilos right through to 9 tonnes. We want to hear from you, we want your business and we ll deliver. // INDUSTRIES SERVED We work daily with oil & gas OEM s supplying metal to metal sealing solutions, subsea assemblies and clamping systems, stems, trunnions, drive screws, hot stab receptacles, flanges and bonnets. We machine high nickel based superalloy and titanium turbine discs for the aero / land based gas turbine engine builders. We produce intricate parts for the medical equipment market. We serve both the yellow goods market and the marine industry. We supply a competitive proof machining / first stage turning and boring service to the UK s steel stockholders and service the UK forging industry by machining their open die press and hammer forged shapes and rolled rings.

4 // CAPACITY, CAPABILITY, SERVICES //

5 FIRST STAGE / PROOF MACHINING TURN, BORE, MILL, FACE. We Machine: Black or bright rolled or forged round bar. Black, press forged multi stepped shafts up to 5000 Kilos (a speciality to ensure concentricity of the various pin diameter changes). Blocks and rectangles Blanks Forged and rolled rings MACHINES AND SIZE / WEIGHT CAPACITY 5 VERTICAL BORERS CHUCK SIZE 1829mm (72 ) MAXIMUM SWING 2032mm (80 ) MAX LENGTH UNDER RAIL 610mm MAX WORK PIECE WEIGHT 9 Tonne (24 ) Our elevated rail Webster & Bennett can machine to a MAX LENGTH of 1016mm (40 ) 14 MANUAL LATHES MAX* TURN DIAMETER 760mm (30 ) MAX LENGTH 4570mm (180 ) MAX TREPANNING DIA 355mm (14 ) MAX TREPANNING LENGTH 2185mm (86 ) MAX WORK PIECE WEIGHT 5 Tonne *Figures dependent on exact part configuration 2 DEEP HORIZONTAL BORERS VDF MAX DIAMETER 290mm (11.5 ) MAX LENGTH 1830mm (72 ) BORE SIZE 31.75mm to 71mm (1.25 to 2.8 ) CRAVEN MAX DIAMETER 370mm (14.5 ) MAX LENGTH 3650mm (144 ) BORE SIZE 63.5mm - 152mm (2.5 to 6 ) FOR BORE SIZES UP TO 70mm diameter the maximum bore length is 1830mm

6 PRECISION CNC MACHINING TURN, MILL, DRILL, THREAD. We Machine: Round bar Multi stepped shafts Blocks and Rectangles VERTICAL CNC LATHES HWACHEON 1150 VTS MAX TURN DIAMETER 1150mm (45¼ ) MAX LENGTH 800mm (31.5 ) MAX WORK PIECE WEIGHT 3 Tonnes Plates (Up to 5,000 Kilos) Blanks Rings MACHINES AND SIZE / WEIGHT CAPACITY // PRECISION // CNC MACHINING 3 DOOSAN V5 VERTICALS MAX TURN DIAMETER 585mm (23 ) MAX TURNING LENGTH 483mm (19 ) MAX WORK PIECE WEIGHT 190 Kilos Our HWACHEON 1150 VTS in action. HORIZONTAL CNC LATHES 11 machine tools from some of the world s best manufacturers, including DOOSAN PUMA, KIA, OKUMA & HOWA and MAZAK. MAX TURN DIAMETER 635mm (25 ) MAX TURN LENGTH 2032mm (80 ) MAX WORK PIECE WEIGHT 500 Kilos Our machines are some of the most powerful in their class. Designed for heavy duty cutting, they also maintain superior finishes and hold long term accuracies. Opposite is our PUMA 400LB in action. CNC MACHINING CENTRES 3 machines with outstanding flexibility and capacity, recently increased by our latest investment in a new HARTFORD BLOCKBUSTER MAX X AXIS 3 Metres (118 ) MAX Y AXIS 1.6 Metres (63 ) MAX HEIGHT 850mm (33.5 ) MAX WEIGHT 5 Tonne

7 // PROGRAMMING // & METROLOGY We employ reliable, high quality, static and mobile CMM measuring technology from Axiom and FARO to ensure we meet precision tolerances and customer specifications every time. Our team of programmers are experts in developing processes to achieve demanding configurations in exotic materials for some of the world s most demanding industries. Our 7 axis FARO EDGE in operation with a spherical working volume of 2.7m (9ft) Our FARO GAGE in operation with a spherical working volume of 1.2m (4ft) // COMPLEMENTARY // IN HOUSE SERVICES As a member of the Special Steel Group we offer world class heat treatment to aerospace Nadcap standards, mechanical, metallurgical and non-destructive testing and access to over 2,000 tonnes of finished bar and forging billet in nickel based super alloys, duplex, super duplex (Norsok qualified routes), stainless and alloy grades. HEAT TREATMENT NON-DESTRUCTIVE EXAMINATION With a team of metallurgists and engineers, we can project manage your requirements, from initial material procurement, through forging, machining, heat treatment, testing and NDE. TESTING

8 Let SMP produce your critical components to specification, on time. For more information, or to receive a quick quotation, Call: , ask@specialmachinedproducts.com Visit: SPECIAL MACHINED PRODUCTS LTD Bessemer Road, Sheffield S9 3XN, England Tel: +44(0) Fax: +44 (0) Q ISO9001:2008 EMS ISO14001:2004