Six Flute High Performance End Mills

Transcription

1 Solid Carbide Tools Six Flute High Perfmance End Mills New Expanded Offering ISO 9001 Certified

2 T-Carb 6-Flute High Perfmance End Mills are ideal f aggressive high speed machining using Trochoidal and Peel Milling techniques. The additional flutes allow higher feed rates at reduced tool loads, ultimately preventing breakage and failure. The variable pitch geometry allows the T-Carb to excel in multiple operations calling f aggressive roughing and finishing, resulting in faster cycle times and lower costs. The series is offered in a variety of length, neck and cner radius options and is coated with Ti-NAMITE-X f ultimate thermal barrier protection. Titanium T-CARB HIGH SPEED MACHINING END MILLS ARE IDEAL FOR AGGRESSIVE MILLING APPLICATIONS IN THESE TARGET MARKETS: Aerospace Structural and Titanium Components Medical Replacement Parts and Joints Automotive & Motized Vehicles Energy and Power Generation 2

3 FEATURES & BENEFITS Incpates unique 6-Flute design f High Speed Machining operations requiring high accuracy and less deflection Designed f aggressive ramping at high speeds where evacuation and load might be a fact Engineered f High Speed Milling using Trochoidal and Peel Milling techniques Exceptional perfmance with minimal deflection in difficult materials such as titanium alloys and stainless steels Eccentric relief provides superi strength and smoother surface finish Variable Flute Geometry maximizes productivity and tool life by reducing the harmful harmonics associated with aggressive milling Available in a variety of cner radius and reach options Exclusively coated with Ti-NAMITE-X f superi wear and increased tool life New Expanded tools Ti-NAMITE-X provides outstanding results in a diverse range of applications including medium-hard to very hard steels (40 65 HRC) and titanium alloys. The layered design of the coating, along with the nanocomposite grain structure provides the hardness necessary f extreme wear resistance with the toughness required to withstand interrupted cutting. Ti-NAMITE-X allows f a broad spectrum of high-perfmance machining from aggressive material removal rates to high speed machining and finishing. Hardness (HV): 3600 Oxidation Temperature: 1150 C 2100 F Coefficient of Friction: 0.45 Thickness: 1 4 Microns (based on tool diameter) 3

4 TOLERANCES (inch) DIAMETER 1/ / h6 41 Series 51 Fractional Cutting of Cut Overall Shank Ti-Namite-X (TX) EDP No. 1/4 3/4 2-1/2 1/ / /2 3/ /2 1-1/4 3 1/ /8 1-5/8 3-1/2 5/ /4 1-5/8 4 3/ / Square Straight Right Spiral Regular Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes 4

5 TOLERANCES (mm) DIAMETER ,000 / -0,050 h6 41 Square Cutting of Cut Overall Shank Ti-Namite-X (TX) EDP No. 6,0 19,0 63,0 6, Straight Right Spiral 8,0 20,0 63,0 8, ,0 22,0 75,0 10, ,0 26,0 83,0 12, ,0 32,0 92,0 16, ,0 38,0 104,0 20, Series 51M Metric Regular Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes 5

6 L 3 TOLERANCES (inch) DIAMETER 1/ / h6 41 Series 51L Fractional Cutting of Cut Overall Shank Reach L 3 Ti-Namite-X (TX) EDP No. 1/4 3/8 4 1/4 1-1/ /8 1/2 4 3/8 2-1/ /2 5/8 4 1/2 2-1/ /8 3/4 5 5/8 2-1/ / /4 3-3/ / / Square Straight Right Spiral Long Reach Neck Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes 6

7 TOLERANCES (mm) DIAMETER ,000 / -0,050 h6 L 3 41 Square Cutting of Cut Overall Shank Reach L 3 Ti-Namite-X (TX) EDP No. 6,0 8,0 75,0 6,0 32, Straight Right Spiral Long Reach Neck 8,0 10,0 75,0 8,0 32, ,0 12,0 100,0 10,0 40, ,0 15,0 100,0 12,0 48, ,0 20,0 115,0 16,0 65, ,0 24,0 150,0 20,0 80, Series 51ML Metric Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes 7

8 TOLERANCES (inch) DIAMETER R 1/ / h / R 41 New Expanded Tools Series 51CR Fractional Cutting of Cut Overall Shank Cner Radius R Ti-Namite-X (TX) EDP No. 1/4 3/4 2-1/2 1/ /4 3/4 2-1/2 1/ / /2 3/ / /2 3/ /2 1-1/4 3 1/ /2 1-1/4 3 1/ /2 1-1/4 3 1/ /2 1-1/4 3 1/ /2 1-1/4 3 1/ /8 1-5/8 3-1/2 5/ /8 1-5/8 3-1/2 5/ /8 1-5/8 3-1/2 5/ /8 1-5/8 3-1/2 5/ /8 1-5/8 3-1/2 5/ /8 1-5/8 3-1/2 5/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ / / / / / / Cner Straight Right Spiral Regular Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes 8

9 TOLERANCES (mm) DIAMETER R ,000 / -0,050 h6 +0,000 / -0,050 R 41 New Expanded Tools Cner Straight Right Spiral Regular Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes Cutting of Cut Overall Shank Cner Radius R Ti-Namite-X (TX) EDP No. 6,0 19,0 63,0 6,0 0, ,0 19,0 63,0 6,0 1, ,0 19,0 63,0 6,0 1, ,0 20,0 63,0 8,0 0, ,0 20,0 63,0 8,0 1, ,0 20,0 63,0 8,0 1, ,0 20,0 63,0 8,0 1, ,0 20,0 63,0 8,0 2, ,0 22,0 75,0 10,0 0, ,0 22,0 75,0 10,0 1, ,0 22,0 75,0 10,0 1, ,0 22,0 75,0 10,0 2, ,0 22,0 75,0 10,0 2, ,0 26,0 83,0 12,0 0, ,0 26,0 83,0 12,0 0, ,0 26,0 83,0 12,0 1, ,0 26,0 83,0 12,0 1, ,0 26,0 83,0 12,0 2, ,0 26,0 83,0 12,0 2, ,0 26,0 83,0 12,0 3, ,0 32,0 92,0 16,0 1, ,0 32,0 92,0 16,0 1, ,0 32,0 92,0 16,0 2, ,0 32,0 92,0 16,0 2, ,0 32,0 92,0 16,0 3, ,0 32,0 92,0 16,0 4, ,0 38,0 104,0 20,0 1, ,0 38,0 104,0 20,0 1, ,0 38,0 104,0 20,0 2, ,0 38,0 104,0 20,0 2, ,0 38,0 104,0 20,0 3, ,0 38,0 104,0 20,0 4, ,0 38,0 104,0 20,0 5, Series 51MCR Metric 9

10 L 3 TOLERANCES (inch) DIAMETER R 1/ / h / R 41 New Expanded Tools Series 51LC Fractional Cutting of Cut Overall Shank Reach L 3 Cner Radius R Ti-Namite-X (TX) EDP No. 1/4 3/8 4 1/4 1-1/ /4 3/8 4 1/4 1-1/ /8 1/2 4 3/8 2-1/ /8 1/2 4 3/8 2-1/ /2 5/8 4 1/2 2-1/ /2 5/8 4 1/2 2-1/ /2 5/8 4 1/2 2-1/ /2 5/8 4 1/2 2-1/ /2 5/8 4 1/2 2-1/ /8 3/4 5 5/8 2-1/ /8 3/4 5 5/8 2-1/ /8 3/4 5 5/8 2-1/ /8 3/4 5 5/8 2-1/ /8 3/4 5 5/8 2-1/ /8 3/4 5 5/8 2-1/ / /4 3-3/ / /4 3-3/ / /4 3-3/ / /4 3-3/ / /4 3-3/ / /4 3-3/ / / / / / / / / / / / / Cner Straight Right Spiral Long Reach Neck Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes 10

11 TOLERANCES (mm) DIAMETER R ,000 / -0,050 h6 +0,000 / -0,050 L 3 R 41 New Expanded Tools Cner Straight Right Spiral Long Reach Neck Flute Spacing Unequal POS Positive Rake Angle External Coolant 6 Flutes Cutting of Cut Overall Shank Reach L 3 Cner Radius R Ti-Namite-X (TX) EDP No. 6,0 8,0 75,0 6,0 32,0 0, ,0 8,0 75,0 6,0 32,0 1, ,0 8,0 75,0 6,0 32,0 1, ,0 10,0 75,0 8,0 32,0 0, ,0 10,0 75,0 8,0 32,0 1, ,0 10,0 75,0 8,0 32,0 1, ,0 10,0 75,0 8,0 32,0 2, ,0 12,0 100,0 10,0 40,0 0, ,0 12,0 100,0 10,0 40,0 1, ,0 12,0 100,0 10,0 40,0 1, ,0 12,0 100,0 10,0 40,0 2, ,0 12,0 100,0 10,0 40,0 2, ,0 15,0 100,0 12,0 48,0 0, ,0 15,0 100,0 12,0 48,0 0, ,0 15,0 100,0 12,0 48,0 1, ,0 15,0 100,0 12,0 48,0 1, ,0 15,0 100,0 12,0 48,0 2, ,0 15,0 100,0 12,0 48,0 2, ,0 15,0 100,0 12,0 48,0 3, ,0 20,0 115,0 16,0 65,0 1, ,0 20,0 115,0 16,0 65,0 1, ,0 20,0 115,0 16,0 65,0 2, ,0 20,0 115,0 16,0 65,0 2, ,0 20,0 115,0 16,0 65,0 3, ,0 20,0 115,0 16,0 65,0 4, ,0 24,0 150,0 20,0 80,0 1, ,0 24,0 150,0 20,0 80,0 1, ,0 24,0 150,0 20,0 80,0 2, ,0 24,0 150,0 20,0 80,0 2, ,0 24,0 150,0 20,0 80,0 3, ,0 24,0 150,0 20,0 80,0 4, ,0 24,0 150,0 20,0 80,0 5, Series 51MLC Metric 11

12 Series 51, 51CR, 51L, 51LC Fractional Hardness Ap Ae Ae Vc ( ) (inch) Ae x Ap x (sfm) 1/4 3/8 1/2 5/8 3/4 1 Series 51 Speed & Feed Recommendations P H CARBON STEELS 1018, 1040, 1080, 1090, 10L50, 1140, 1212, 12L15, 1525, 1536 ALLOY STEELS 4140, 4150, 4320, 5120, 5150, 8630, 86L20, TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 STAINLESS STEELS (FREE MACHINING) 303, 416, 420F, 430F, 440F 275 Bhn 28 HRc 375 Bhn 40 HRc 375 Bhn 40 HRc 275 Bhn 28 HRc 720 RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) M STAINLESS STEELS (DIFFICULT) 304, 304L, 316, 316L 275 Bhn 28 HRc 350 RPM Fz ( ) Feed (ipm) RPM Fz ( ) Feed (ipm) STAINLESS STEELS (PH) 13-8 PH, 15-5 PH, 17-4 PH, Custom Bhn 35 HRc 325 RPM Fz ( ) Feed (ipm) RPM Fz ( ) Feed (ipm) continued on next page 12

13 S Series 51, 51CR, 51L, 51LC Fractional SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400 SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 718, X-750, Incoloy, Waspaloy, Hastelloy, Rene TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si TITANIUM ALLOYS (DIFFICULT) Ti10Al2Fe3Al, Ti5Al5V5Mo3Cr, Ti7Al4Mo, Ti3Al8V6Cr4Zr4Mo, Ti6Al6V6Sn, Ti15V3 Cr3Sn3Al Hardness 300 Bhn 32 HRc 400 Bhn 43 HRc 350 Bhn 38 HRc 440 Bhn 47 HRc Ap Ae Ae Vc ( ) (inch) Ae x Ap x (sfm) 1/4 3/8 1/2 5/8 3/ RPM (84-126) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM (64-96) Fz Feed (ipm) RPM (80-120) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Fz Feed (ipm) RPM ( ) Note: Bhn (Brinell) HRc (Rockwell C) (High Speed Machining) rpm = Vc x 3.82 / ipm = Fz x 6 x rpm reduce speed and feed f materials harder than listed reduce feed and Ae when finish milling (.02 x maximum) refer to the KYOCERA SGS Tool Wizard f complete technical infmation () Fz Feed (ipm) TOOLWIZAR.1 Series 51 Speed & Feed Recommendations 13

14 Series 51M, 51MCR, 51ML, 51MLC Metric Hardness Ap Ae Ae Vc ( ) (mm) Ae x Ap x (m/min) Series 51 Speed & Feed Recommendations P H CARBON STEELS 1018, 1040, 1080, 1090, 10L50, 1140, 1212, 12L15, 1525, 1536 ALLOY STEELS 4140, 4150, 4320, 5120, 5150, 8630, 86L20, TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 STAINLESS STEELS (FREE MACHINING) 303, 416, 420F, 430F, 440F 275 Bhn 28 HRc 375 Bhn 40 HRc 375 Bhn 40 HRc 275 Bhn 28 HRc 219 RPM ( ) Fz Feed (mm/min) RPM ( ) Fz Feed (mm/min) RPM ( ) Fz Feed (mm/min) RPM ( ) Fz Feed (mm/min) RPM (59-88) Fz Feed (mm/min) RPM (74-112) Fz Feed (mm/min) RPM ( ) Fz Feed (mm/min) RPM ( ) Fz Feed (mm/min) M STAINLESS STEELS (DIFFICULT) 304, 304L, 316, 316L 275 Bhn 28 HRc 107 RPM Fz (96-117) Feed (mm/min) RPM Fz ( ) Feed (mm/min) STAINLESS STEELS (PH) 13-8 PH, 15-5 PH, 17-4 PH, Custom Bhn 35 HRc 99 RPM Fz (89-109) Feed (mm/min) RPM Fz ( ) Feed (mm/min) continued on next page 14

15 S Series 51M, 51MCR, 51ML, 51MLC Metric SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400 SUPER ALLOYS (NICKEL, COBALT, IRON BASE) Inconel 718, X-750, Incoloy, Waspaloy, Hastelloy, Rene TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si TITANIUM ALLOYS (DIFFICULT) Ti10Al2Fe3Al, Ti5Al5V5Mo3Cr, Ti7Al4Mo, Ti3Al8V6Cr4Zr4Mo, Ti6Al6V6Sn, Ti15V3 Cr3Sn3Al Hardness 300 Bhn 32 HRc 400 Bhn 43 HRc 350 Bhn 38 HRc 440 Bhn 47 HRc Ap Ae Ae Vc ( ) (mm) Ae x Ap x (m/min) RPM (26-38) Fz Feed (mm/min) RPM (32-48) Fz Feed (mm/min) RPM (20-29) Fz Feed (mm/min) RPM (24-37) Fz Feed (mm/min) RPM (68-102) Fz Feed (mm/min) RPM (87-130) Fz Feed (mm/min) RPM (38-57) Fz Feed (mm/min) RPM (49-73) Note: Bhn (Brinell) HRc (Rockwell C) (High Speed Machining) rpm = (Vc x 1000) / ( x 3.14) mm/min = Fz x 6 x rpm reduce speed and feed f materials harder than listed reduce feed and Ae when finish milling (.02 x maximum) refer to the KYOCERA SGS Tool Wizard f complete technical infmation () Fz Feed (mm/min) TOOLWIZAR.1 Series 51 Speed & Feed Recommendations 15

16 SOLUTIONS AROUND THE GLOBE KYOCERA SGS Precision Tools is an ISO-certified leader of round solid carbide cutting tool technology f the aerospace, metalwking, and automotive industries with manufacturing sites in the United States and United Kingdom. Our global netwk of Sales Representatives, Industrial Distributs, and Agents blanket the wld selling into me than 60 countries. LEADERS IN SOLID CARBIDE TOOL TECHNOLOGY Brand names such as Z-Carb, S-Carb, V-Carb, Hi-PerCarb, Multi-Carb have become synonymous with high perfmance tooling in the machining and metalwking industry. We re proud to have pioneered some of the wld s most advanced cutting technology right here on our Ntheast Ohio manufacturing campus. KSPT high perfmance end mills, drills and routers are increasing productivity and reducing cost around the wld. EXCEEDING CUSTOMER EXPECTATIONS As the wld s manufacturing needs change, so does KSPT. It s all about the science, starting with our lab inspected substrate materials to our tool designs and coatings. Our exceptional team of researchers, engineers, and machinists are dedicated to developing the absolute best and delivering the ultimate Value at the spindle. Incredible batch-to-batch consistency Metallurgical lab dedicated to testing and rigous quality control ISO-certified quality procedures Patented geometries that extend tool life, reduce chatter, cut cycle times, and improve part quality even at extreme parameters Specialists in extreme and demanding product applications Comprehensive tooling services Experienced Field Sales Engineers who wk to optimize a tool f your particular application Dedicated multi-lingual customer service representatives UNITED STATES OF AMERICA KYOCERA SGS Precision Tools P.O. Box South Main Street Munroe Falls, Ohio U.S.A. customer service - US and Canada: (330) fax - US & Canada: (800) international fax: (330) web: UNITED KINGDOM KYOCERA SGS Precision Tools Europe Ltd. 10 Ashville Way Wokingham, Berkshire RG41 2PL England phone: (44) fax: (44) SalesEU@kyocera-sgstool.com web: FRANCE DOGA-KSPTE FRANCE 8, Avenue Gutenburg Maurepas France phone: +33 (0) fax: +33 (0) KSPTF@kyocera-sgstool.com web: POLAND KYOCERA SGS Precision Tools phone: SalesEU@kyocera-sgstool.com KSPT PRODUCTS ARE DISTRIBUTED BY: SPAIN KYOCERA SGS Precision Tools IBERICA SalesEU@kyocera-sgstool.com EASTERN EUROPE SINTCOM Sintcom Tools 95 Arsenalski Blvd Sofia, Bulgaria phone: (359) fax: (359) sintcom@sintcomtools.com RUSSIA HALTEC phone: (7) info@haltec.ru web: EDP Rev 0118 KYOCERA SGS Precision Tools