Presentation of the company ATONA s.r.o.

Transcription

1 Presentation of the company ATONA s.r.o.

2 2 / History of the company Contents 2 History of the company 3 Certificates 4 Company management 4 Sales 5 Investment 5 Information system 6 Technical Department 7 Quality Management 9 Manufacturing processes and technologies 23 Shipping History and description of the company ATONA s.r.o. company based in Blansko has been active in the market since 2000 and asserting itself in the processing of sheet metal by using of latest technologies, but mainly thanks to the top quality of performed work, flexibility and expertise of all its employees. Our philosophy to be a flexible partner has proven itself as a crucial factor to achieve common success and meet customers requirements. We mainly focus on a production of sheet metal parts and welded structures according to the customers manufacturing documentation. Our goal is customer s satisfaction, which we try to achieve by continuous quality improvement of our services. To meet this goal, we constantly improve our processes and upgrade our production equipment.

3 Certificates Certificates / 3

4 4 / Company management Sales Company management Managing director and ISM Representative Ing. František Švec Commercial and Technical Director Production Director Finance Director HR manager Quality and Environment manager Management Control WPK / FPC Ing. Peter Ciprovský* Ing. Peter Ciprovský Ing. Libor Švec Karla Švecová Bc. Zdeňka Ondráková Bc. Zdeňka Ondráková * entrusted with the management Sales Currency/year million CZK 55,5 74,7 98,6 113,5 146,0 million EURO 2,2 2,9 3,9 4,1 5,3

5 Investment Information system / 5 Investment 2013: TruLaser 5030 Fiber 3D measurement equipment MITUTOYO CRYSTA PLUS M574 Cloos robotic cell 2014: TruLaser 5040 Heltos triple-spindle drill HUBTEX forklift PEGAS automatic saw large Rosller tumbler machine 2015: TruPunch 5000 TruBend 7036 TruBend 5230 Welding shop: 6 MIG/MAG 1 TIG Information system ATONA uses the DIALOG 3000s information system.

6 6 / Technical Department Technical Department Structure: Design templates and simple products that make production easier, more precise, and cheaper. Creating 3D models according to the customer s PDF drawings and producing elaborated surfaces for sheet metal parts. ATONA uses the program Solid Edge, which enables parametric modeling, the creation of drawings and 3D visualization. Input formats supported STEP, IGES, DWG, DXF (complete with PDF). CNC programming: Creating cutting drawings and CNC programs for laser and punch machines. We use the program TruTops for the above operations. Input formats supported DWG, DXF. Technologies: Preparing technical documents for calculating bids and offers. Preparing manufacturing procedures and instructions. Operative solutions for technological problems in production

7 Quality Management / 7 Quality Management Quality management system: Developing and maintaining a quality management system according to the standards of ČSN EN ISO 9001 and other quality systems. Implementing input, operational and output checks. Monitoring the efficiency and effectiveness of quality management system processes. Issuing product measurement reports according to the customer s requirements. Internal documentation management. Planning and managing internal and external audits. Identifying the causes of complaints and setting up appropriate corrective actions. Input, output and production checks: Parts are checked using: standard instruments gauges Mitutoyo 3D measuring device Mahr PS1 roughness gauge Multimar Mahr length gauge Metrology: Instruments and gauges are documented and externally calibrated. Internal checks are performed on working gauges. Roughness measurements Marsurf PS1 Mahr measuring device Accurate mobile device for measuring roughness. Unit of measurement: metric inches Detected length: 1,25 mm 4 mm 17,5 mm automatic

8 8 / Quality Management 3D measurements Mitutoyo CRYSTA-PLUS M574 measuring equipment Maximum height of the workpiece 590 mm Maximum weight 180 kg Measuring range: X axis 500 mm Y axis 700 mm Z axis 400 mm Resolution mm Length measurement Multimar Mahr 844T measuring device Universal measuring device Offers the optimum solution for practically all internal and external measurements. Range of measuring lengths from 100 to 1010 mm Resolution mm

9 Manufacturing processes and technologies / 9 Manufacturing processes and technologies Summary: Planar cutting of material with a laser TruLaser 5030 (L41) FIBER TruLaser 5040 (L53) Planar cutting of material using punch presses Trumatic 3000R Trupunch 5000 Bending sheet metal on press brakes TruBend 7036 TrumaBend V130 TruBend 5085 TruBend 5230 Grinding and preparing parts prior to coating Deburring, tumbling and cleaning, labeling Deburring machine Tumbling machine Degreasing machine Manual deburring Manual degreasing Markator Slitting metallurgical material External cooperation Fitting shop Pressing fasteners into sheet metal Capacitor welding Minor mechanical assembly Drilling, threading, countersinking Welding Robotic welding Spot welding machine Welding method 135 (MIG, MAG) Welding method 141 (TIG)

10 10 / Manufacturing processes and technologies Planar cutting of material with a laser: Cutting steel, stainless steel and aluminum sheets with a laser is among the fastest and most technologically advanced methods of cutting material. It significantly increases the economy of the whole process, because in comparison with slitting materials by machine, it minimizes waste and therefore saves production costs. Cutting gases: Oxygen Nitrogen Machine output 5000 W Fabricating sheets up to dimensions mm and maximum weight 900 kg Trouble-free cutting of folio sheets At ATONA we use the following equipment for laser cutting: TruLaser 5030 (L41) FIBER TruLaser 5040 (L53) TruLaser 5030 (L41) FIBER Productive cutting a thin sheet with a precision of ± 0.1 mm High machine dynamics thanks to linear drives High-pressure cutting of stainless steel and aluminum alloys with no burrs or oxidation on the cut edges. Sheets fabricated from the following material: Material Max. thickness of sheet Units Carbon steel 15 mm Stainless steel 10 mm Aluminum 10 mm Copper 6 mm Brass 6 mm Aluzinc 4 mm Galvanized steel 4 mm

11 Manufacturing processes and technologies / 11 TruLaser 5040 (L53) Machine characteristics similar to Laser 5030 (L41) Precision during burning ± 0,1 mm Sheets fabricated from the following material: Material Max. thickness of sheet Units Carbon steel 20 mm Stainless steel 20 mm Planar cutting of material using punch presses: Cutting on the punch press is technology designed for perforating and punching out specified holes using special tools dies. The following punch presses are used at ATONA: Trumatic 3000R TruPunch 5000 Aluminum 15 mm Galvanized steel 6 mm Cutting gases: Oxygen Nitrogen Machine output 6000 W Fabricating sheets up to dimensions mm

12 12 / Manufacturing processes and technologies Punch press Trumatic 3000R Compact machine for thin sheets Forming possible: Sheets Embossed surfaces Necks Threads Bridges Punch press TruPunch 5000 Maximum sequence of strokes during cutting /min Maximum cutting force 220 kn Table of maximum dimensions mm Maximum thickness of fabricated sheet 1 mm Machine precision ± 0.1 mm Table of maximum dimensions mm Maximum thickness of fabricated sheet 3 mm Machine precision ± 0.1 mm Maximum weight of the sheet 108 Kg Maximum punch force 180 kn Fabricated material: Carbon steel Stainless steel Galvanized steel Aluminum

13 Manufacturing processes and technologies / 13 Bending sheet metal on press brakes: Bending is a forming process where the material is permanently deformed into a different bending angle with less or more rounded edges. We use bending tools dies, nuts The following bending machines are used at ATONA: TruBend 7036 TrumaBend V130 Trubend 5085 Trubend 5230 TruBend 7036 Pressing force 360 kn Bending length 1020 mm Fabricated thickness of sheet 0.5 mm 2 mm Stroke 120 mm

14 14 / Manufacturing processes and technologies TrumaBend V130 Pressing force 1300 kn Bending length 3050 mm Fabricated thickness of sheet 0.5 mm 8 mm Stroke 215 mm TruBend 5230 Pressing force 2300 kn Bending length 3230 mm Fabricated thickness of sheet 0.5 mm 10 mm Stroke 445 mm Maximum surface of the part for bending mm Spatial components of larger character require consultation Maximum weight of the part 40 kg TruBend 5085 Pressing force 1300 kn Bending length 2210 mm Fabricated thickness of sheet 0.5 mm 4 mm Stroke 445 mm

15 Manufacturing processes and technologies / 15 Fitting shop: Pressing fasteners into sheet metal Machines used: HAEGER 618plus He press Components used: Nut: reliably creates threads outside the material with high resistance against spinning and pulling. Compression nuts may be used for high-strength applications, for pressing into thin sheets or on the sheet edges. Screws: reliably create threads outside the material with high resistance against spinning and pulling. Compression screws may be used for high-strength applications, for pressing into thin sheets or on the sheet edges. PEM Studs: can be used for thin sheets where it is necessary to create threads. Standoffs do not protrude after pressing from the sheet. Like other fasteners and standoffs, they have a high resistance against spinning and pulling.

16 16 / Manufacturing processes and technologies Capacitor welding Nelson and KST110/ESP1-S welding machine Material: Copper-plated steel Stainless steel Aluminum Used for capacitor welding: Screws M3 M8 Weld pins with internal threads diameter from 5 mm (M3) to 8 mm (M6) Weld pins without threads diameter from 3 mm to 7.1 mm of Studs Fastons Minor mechanical assembly Riveting Material: Carbon steel Stainless steel Aluminum Brass Gluing Able to be glued to finished products: Rubber components Plastic components Most commonly used type of adhesive: Loctite Final assembly Drilling, threading, countersinking Heltos triple-spindle drill Drill press Magnetic drill Bit diameters from 1.1 to 52 mm

17 Manufacturing processes and technologies / 17 Welding: Steel welded assemblies weighing up to 1.5 tons Stainless steel welded assemblies up to 100 kg Aluminum welded assemblies up to 100 kg Robotic welding CLOOS robotic cell Welding method: MIG MAG Welding by pulse short-circuiting Two-axis positioner Multi-axis robotic arm with welding head Welded material: Carbon steel Stainless steel Aluminum Maximum dimensions of welded piece mm Spot welding machine Pei Point spot welder Welded material: Carbon steel Stainless steel Maximum thickness of two welded parts 8 mm (1 sheet max. 4 mm) Welding method 135 (MIG, MAG) and 141 (WIG) MAG main gases used: Cronigon 2 Corgon 10 MIG main gases used: Argon WIG main gases used: Argon Material: Carbon steel Stainless steel Aluminum

18 18 / Manufacturing processes and technologies Grinding and preparing parts prior to coating: Deburring, grinding, cleaning and marking: Finishing method of machining surfaces with a tool whose edges are formed by grains of hard materials interconnected with a good binder. Increases precision and surface quality Light grinding under paint Fabricated material: Carbon steel Stainless steel Aluminum Deburring machine Deburring machine Fladder AUT cutting away burrs after punching and laser cutting Material: Carbon steel Stainless steel Galvanized steel Aluminum

19 Manufacturing processes and technologies / 19 Tumbling machine Rosller tumbler equipment Used for deburring and rounding edges, smoothing and polishing surfaces, degreasing and cleaning, removing scale or rust. Material: Stainless steel Aluminum Degreasing machine SAFETY KLEEN automatic washer The cleaning solution is heated as required (maximum temperature C) to achieve the maximum cleaning effect. Degreases metals, alloys, stainless steel, etc. Material: Stainless steel Aluminum

20 20 / Manufacturing processes and technologies Manual deburring Removing burrs with the help of orbital sanders Material: Carbon steel Stainless steel Aluminum Markator Mechanically marks products and semifinished products Slitting metallurgical material: All of the following machines are used on this material: Carbon steel Stainless steel Aluminum PEGAS automatic saw small Maximum cross-sectional dimensions of the semifinished product mm Material: Carbon steel Stainless steel Aluminum Manual degreasing Done for parts that cannot be degreased by machine. Material: Stainless steel Aluminum

21 Manufacturing processes and technologies / 21 PEGAS automatic saw large Maximum cross-sectional dimensions of the semifinished product mm External cooperation: We are able to provide the following additional operations performed at the ATONA plant for external cooperation. Chip-forming machining Milling Lathing CNC milling CNC lathing Grinding Blasting: Mechanically removing paint, impurities Manual plasma Used for rough slitting material Used for cutting shapes into hollow sections Maximum thickness of the material 10 mm Blasting with corundum and glass beads Using a very fine abrasive Corundum surface cleaning and uniformity Glass beads surface polishing Material: Stainless steel Other nonferrous metals

22 22 / Manufacturing processes and technologies Special processes: Hot-dip galvanizing: Creating uniform and high-quality coatings In accordance with DIN EN ISO 1461 Coating layer microns Anodizing: Chemical and thermal surface treatment of aluminum Laser engraving Pickling stainless steel Waterjet cutting Sandblasting and tumbling parts Metal finishes with powdered plastics: in accordance with ČSN EN ISO Chemical stripping: in accordance with ČSN EN ISO Coating: Plastic finish Maximum dimensions mm Painting: Manual and automatic coating with powder paints in booths In accordance with ISO 2409 Electroplating Zinc and nickel coating iron parts Maximum dimensions mm Blackening steel parts Metal prints Types of products:

23 Expedice / 23 Shipping ATONA packages the material in accordance with internal regulations or customer requirements. Finished products are stored on pallets, in wooden crates, and smaller pieces in cardboard boxes. Packing is done with: Cardboard Slip paper Slip cardboard Machine-stretched film Miralon Customer s packing material

24 ATONA s.r.o. Poříčí 2428/44, Blansko ID: , Tax ID: CZ Bank: UniCredit Bank CZK: / 2700 EUR: / 2700 IBAN: CZ SWIFT: BACXCZPP The company is entered in the Commercial Register of the Regional Court in Brno, Section C, File Telephone reception: , Mobile gateways: , Fax: info@atona.cz