Cold Saw Blades. for Single Use Kanefusa - A New Dimension of Performance

Transcription

1 Cold Saw Blades for Single Use Kanefusa - A New Dimension of Performance Specifications and appearance are subject to change without notice. Photographs and illustrations may vary from actual products

2 Advantages Is the Single use concept acceptable in our times? The answer is YES, because the Kanefusa single use sawing technology is superior to other sawing concepts both in economical and environmental perspectives. Our FM (Ferro Max) Cold Saw Blades (single use) cut on average three times faster than a conventional band saw or metal saw, which means one machine can do the job of three. This means less energy is needed to power the machines and less exhaust is produced. Less oil mist is in the air and less space is required. FM Cold Saw Blade such as the Ferro Max Speed can outlast a conventional saw blade by up to 10 times. In the same period of time, the conventional saw blade must be reground 9 times. That is 9 times of regrindings, which produce poisonous sludge that requires costly disposal. That is also 9 times of pick up and delivery. FM Cold Saw Blades also allow thinner kerf than resharpenable types, which lead to a better material utilization and less swarf that must be disposed of and recycled. Because all Kanefusa FM Cold Saw Blades are manufactured in Kanefusa Quality, all blades provide the same cut quality and durability, providing you with high process reliability blade after blade, which is a key to Just in Time production. In other words, the single use sawing concept is efficient and highly economical. It allows you to use your resources in the most efficient way. It allows you to reduce manufacturing costs and to respond faster to your customer's needs. We believe the single use sawing technology fits perfectly into our times. 1 / Cycle Time Hourly machine operating cost 3 Machines 3 Machines 1 Machine FM Cold Saw 1 Machine 1 Machine FM Cold Saw Metal Saw Band Saw One FM Cold saw machine replaces three band or metal saw machines Dramatic reduction of production cost Less space is required Fewer personnel are required Environment-friendly due to much less lubrication oil No sawing sludge to be disposed of Less capital outlay Lower cost per cut

3 Line Up 1. ST-4 Edge Cermet Application: Cuts solids Carbon content between 0.15 % and 0.45 % v c = 70 m/min m/min f z = 0.05 mm mm Cuts clean with high dimensional accuracy PAT.TW Ti-4 Edge Coated Tungsten Carbide Application: Cuts solids and tubes special purpose steel Carbon content 0.4 % v c = 70 m/min m/min f z = 0.04 mm mm Universal application and high performance, TW Ferro Max SUS Edge Coated Tungsten Carbide Application: Cuts solids Stainless steel v c = 50 m/min - 70 m/min f z = 0.04 mm mm Lubricant: Supralube 60s Special coating enables up to 100 % longer tool life compared with TA-4SUS 4. Ferro Max Dies Edge Coated Tungsten Carbide Application: Cuts solids Die steel v c = 60 m/min - 80 m/min f z = 0.05 mm mm Lubricant: Supralube 60S Special coating enables up to 100% longer tool life compared with Ti-4 NEW 5. Ferro Max Speed Edge Coated Tungsten Carbide Application: Cuts solids and tubes v c = 200 m/min m/min f z = 0.05 mm mm Due to high rim speed, cycle time is reduced and productivity is increased

4 Advanced Material Technology is Kanefusa s special coating technology applied on cutting edge of sawblades. The coating is very instrumental in making much longer cutting life in high temperature and fast speed sawing applications. 6. ST-4P Edge Cermet Application: Cuts tubes v c = 100 m/min m/min f z = 0.03 mm mm Cuts clean with high dimensional accuracy PAT.TW Ferro Max Tube Edge Cermet Application: Cuts thin wall tubes Tensile strength 800N/mm 2 v c = 100 m/min m/min f z = 0.03 mm mm Cuts thin wall tubes without deformation of the wall 8. Ferro Max Super Tube Edge Coated Tungsten Carbide Application: Cuts thin wall tubes Tensile strength N/mm 2 Cuts thin wall tubes with high rim speed v c = 200 m/min m/min f z = 0.03 mm mm NEW Application Chart Carbon Steels Alloy Steels Special- Purpose Steel Steel Tube JIS S-C SNC SNCM SCr SCM SMn SUS SUP SUM SUJ SKD STKS STK STKM STKR Material Group Parameters Case hardened steel Carbon content Nickel chrome steel 0.15% % Nickel chrome molybdenum steel Carbon content Chrome steel 0.4% Chrome molybdenum steel v c 200m/min Manganese steel Stainless steel Spring steel Sulfur free cutting steel High carbon chrominum ball bearing steel Die steel Alloy steels Tensile strength 800N/mm 2 Carbon steel and v c 200m/min Carbon steel Tensile strength 800N/mm 2 Square steel tube for general structure or v c 200m/min Thin wall tubes Thick wall tubes Thin wall tubes Thick wall tubes We manufacture saw blades for the following makes: Behringer-Eisele, Bewo, Daito, Delta, Endo, Everising, Exact-Cut, Fong Ho, Kasto, Kentai, Mega, Nishijima, Noritake, Rattunde, Soco, Sinico, Tsune, Adige, plantool and others 1. ST-4 2. Ti-4 5. Ferro Max Speed 3. Ferro Max SUS 2. Ti-4 Saw Type 4. Ferro Max Dies 7. Ferro Max Tube 6. ST-4P 8. Ferro Max Super Tube 5. Ferro Max Speed

5 Kanefusa is the pioneer of cold saw blades for single use. Since we released the first version, in 1987, we have not only improved the quality and durability of the saw blades but also increased their versatility. Today we supply eight different types used for various applications such as bearing steel, drive shafts, rails, pipes and tubes, shock absorbers. 2 / Machine Uptime Efficiency Study at a Scandinavian User Machine : Bewo FCH-85-H Material : 2172 (50 x 30 x t4) Type Spec. Average number of cuts Cut cycle time [s] Edge Life [s] Tool change time [s] Production + tool change time / Saw blade [s] Effective mfg time [s] (6 hours) Number of cuts / day Number of cuts / year (250 days) Gain in productivity [%] ST-4P 315 x 2.0 x 32 x z , Metal Saw , Increase of annual productivity by 15 % equal to cuts or 98 m 2 Longer edge life due to Kanefusa original tooth geometry Exclusive to Kanfusa - Cermet and Tungsten Carbide grades and our original coating technology 300 % longer edge life compared with Band Saws or Metal Saws More machine uptime leads to a better machinery utilization rate 3 / Cut Quality The cut surface and dimensional accuracy, that can be achieved with FM cold saw blades is superior to that of band saws. Eliminating or reducing subsequent manufacturing processes Reducing the manufacturing cost of a product Allowing higher sales price for a semi-finished product Better profit extraction 4 / Process Reliability Saw blades lose performance after resharpening due to incorrect resharpening or fatigue of the plate and tip material. Saw blades for single use deliver repeated quality cut after cut, blade after blade at fixed machining parameters. Performance is predictable and tool change time can be scheduled. Easier handling, because no pick up and delivery of saw blade is necessary. Consistent machine performance and product quality Kanefusa Oil Lubricant For best performance of the saw blades, we recommend original Kanefusa oil lubricant. Material Mist fluid Composition Dropping speed (1drop) Characteristics Mild steel Supralube 25 Vegetable ester 5-7 S High viscosity Stainless steel Supralube 60S Sulfur mineral 1-2 S Stainless steel, die steel Non - ferrous steel Supralube 10P Distilled vegetable ester 2-5 S Odorless, low viscosity

6 Trademark of American Soybean Association KANEFUSA CORPORATION Head Office / Factory 1-1 Nakaoguchi, Ohguchi-cho, Niwa-Gun Aichi-ken, Japan, Postal Code Te l : Fax : sales-ex@kanefusa.co.jp P.T. KANEFUSA INDONESIA EJIP Industrial Park, Plot 8D, Cikarang Selatan, Bekasi 17550, West Java, Indonesia Tel : Fax: sales@kanefusa.co.id KANEFUSA EUROPE B.V. De Witbogt 12, 5652 AG, Eindhoven, The Netherlands Tel : Fax: rocky.hayashi@kanefusa.nl KANEFUSA USA, INC Circleport Drive, Erlanger, KY 41018, USA Tel : Fax: kanefusa@hotmail.com KANEFUSA CHINA CORPORATION KUNSHAN KANEFUSA CORPORATION NO.50 Zhuzhu Road, Lujia Town Kunshan city, Jiangsu, China Tel : Fax: yy@kanefusa-cn.com KANEFUSA India Private Limited Plot No.232, Sector-8, IMT Manesar, Gurgaon, Haryana PIN India Tel : Fax: info@kanefusa.co.in KANEFUSA DO BRASIL LTDA. Rua Joaquim de Almeida,75,Sao Paulo,SP,Brasil,CEP Tel : Fax: MALAYSIA OFFICE Suite 839 Level 8, Pavilion KL 168 Jalan Bukit Bintang Kuala Lumpur, Malaysia Tel : Fax: kanefusamal@myjaring.net ,000