COMPLETE RANGE OF REPLACEMENT PARTS SUITABLE FOR PLASMA CUTTING SYSTEM HYPERTHERM HPR XD

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1 COMPLETE RANGE OF REPLACEMENT PARTS SUITABLE FOR PLASMA CUTTING SYSTEM HYPERTHERM HPR XD SALES DEPARTMENT THERMACUT, K.S. DUKELSKÁ 76A, ŠENOV U NOVÉHO JIČÍNA TEL.: SALES@THERMACUT.CZ

2 Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD mild steel 30A 0A 80A 30A Torch, cable leads. See following pages for details. 200A 260A 2 O-Ring 7a 400A 2 O-Ring 7a Bevel 80A 2 O-Ring 7a Bevel 30A Bevel 200A 2 O-Ring 7a Bevel 260A

3 Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD mild steel Item Part No.. Ref. No. Description Part No.. Ref. No. Description. T Shield Cap 30 30A 30. T Nozzle 200A, Bevel Shield Cap A 3. T-0308## UR Nozzle 260A, Bevel a 2. T-270 a UR Std. Pkg. Std. Pkg. 3. T OEM Shield Cap 400A (400A, Bevel) T Nozzle 260A, Bevel 4. T Shield 30A T Swirl Ring 30A. T Shield 0A T Swirl Ring 0A 6. T Shield 80A T Swirl Ring 80/30A (80/30A, Bevel) 7. T Shield 30A 0 3. T Swirl Ring 200A a 8. T-276 a UR Shield 200A 36. T Swirl Ring 260A (260A, Bevel) a 9. T-277 a UR Shield 260A 37. T OEM Swirl Ring 400A (400A, Bevel) Shield 400A #38. T-9894# UR Electrode 30A a. T-403 a UR Shield 80/30A, Bevel #39. T-0306# 2202-UR Electrode 0A a 2. T-424 a UR Shield 200A, Bevel #40. T-989# UR Electrode 80A a 3. T-402 a UR Shield 260A, Bevel #4. T-2064# PRO Electrode, Silver PRO 80A 0. T OEM Item 4. T Inner Retaining Cap 30/0A #42. T-9920# 2208-UR Electrode 30A. T Inner Retaining Cap 80/30A #43. T-203# 2208-PRO Electrode, Silver PRO 30A(=22066-PRO) a 6. T-274 a UR Inner Retaining Cap 200A #44. T-9969# UR Electrode 200A 6a. N-2094 O-Ring #4. T-200# PRO Electrode, Silver PRO 200A(= PRO) a 7. T-27 a UR Inner Retaining Cap 260A #46. T-9974# UR Electrode 260A Inner Retaining Cap 400A #47. T-97# PRO Electrode, Silver PRO 260A(= PRO) a 9. T-833 a UR Inner Retaining Cap 80/200A, Bevel 48. T OEM Electrode 400A (400A, Bevel) a 20. T-40 a UR Inner Retaining Cap 30/260A, Bevel #49. T-4927# AG Electrode, SilverEX- 80A UR Nozzle 30A #0. T-497# 2208-AG Electrode, SilverEX- 30A Nozzle 30A #. T-492# AG Electrode, SilverEX- 200A #2. T-4926# 8. T T-9834## T T-033## OEM 2204-UR Nozzle 0A AG Electrode, SilverEX- 260A 2204 Nozzle 0A #3. T-83# UR Electrode 80A, Bevel UR Nozzle 80A #4. T-0309# UR Electrode 30A, Bevel Nozzle 80A #. T-426# UR Electrode 200A, Bevel UR Nozzle 30A #6. T-0307# 2204-UR Electrode 260A, Bevel Nozzle 30A #7. T-9882# UR Cooling Tube A UR Nozzle 200A 7a. T O-Ring Nozzle 200A #8. T-0472# UR Cooling Tube 80 30A, Bevel UR Nozzle 260A #9. T-0323# 2207-UR Cooling Tube 400A ( A, Bevel) Nozzle 260A *60. TN-0069* 049-UR Consumables Removal Tool 27. T OEM Nozzle 400A (400A, Bevel) 6. T-0994 T-0994 Silicone Lubricant 2ml 28. T Nozzle 80A, Bevel 62. Torch, cable leads. See following pages for details. 29. T-030## UR Nozzle 30A, Bevel 63. Consumable Case. Details in the plasma catalog, section Accessories Nozzle 30A, Bevel 64. Coolant Liquid. Details in the plasma catalog, section Accessories. T T-983## T T-9836## T T-9967## T T-9972## T-0938 T-094 * FULLY INTERCHANGEABLE AND COMPATIBLE WITH ORIGINAL PARTS, BUT DIFFERS FROM ORIGINAL DESIGN # THERMACUT ELECTRODES HAS TO BE USED WITH THERMACUT DESIGN COOLING TUBE, OTHERWISE IT DOESN T FIT TO THE TORCH, THERMACUT COOLING TUBE CAN BE USED FOR THERMACUT DESIGN ELECTRODES AND FOR ORIGINAL DESIGN TOO a Parts marked with a MUST BE USED ONLY AS A SET OF SHIELD, SHIELD CAP AND INNER RETAINING CAP, THIS COMPLETE SET IS INTERCHANGEABLE AND COMPATIBLE WITH ORIGINAL PARTS ## NOZZLES -UR IN SOME CASES CAN REQUIRE DECREASE OF GAS FLOW, OFFERS SAVINGS OF THE COSTS FOR OXYGEN OEM ORIGINAL PARTS -PRO SILVER PRO TECHNOLOGY INCREASES ELECTRODE LIFETIME SIGNIFICANTLY COMPARED TO STANDARD COPPER ELECTRODES SMART SOLUTION DESIGN IMPROVEMENTS THAT BRINGS ADDED VALUE SUCH AS IMPROVED LIFETIME OF CONSUMABLES, EXCELLENT CUT QUALITY, SPEED OR BETTER COST EFFECTIVENESS OF YOUR SYSTEM

4 Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD STAINLESS steel Torch, cable leads. See following pages for details.

5 Parts marked with a MUST Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD STAINLESS steel Item Part No.. Ref. No. Description Std. Pkg. Item Part No.. Ref. No. Description Std. Pkg.. T Shield Cap 4 30A 9. T Nozzle 200A a 2. T-270 a UR Shield Cap A 20. T Nozzle 260A 3. T Shield 4A 2. T Nozzle 400A (400A Bevel) 4. T Shield 60A 22. T Swirl Ring 4A. T Shield 80A 23. T Swirl Ring 80/30A (30A Bevel) 6. T Shield 30A 24. T Swirl Ring 200A a 7. T-96 a UR Shield 200A 2. T Swirl Ring 260/400A (260/400A Bevel) a 8. T-97 a UR Shield 260A 26. T-9978# UR Electrode 4A a 9. T-98 a UR Shield 400A (400A Bevel) 27. T-998# UR Electrode 60/80A 0. T Inner Retaining Cap 4/80/30A 28. T-9984# UR Electrode 30/200/260A. T Inner Retaining Cap 60A 29. T-90# UR Electrode 400A (400A Bevel) 2. T Inner Retaining Cap 30A (N 2 ) 30. T-9882# UR Cooling Tube A a 3. T-9 a UR Inner Retaining Cap 200/260A 3. T-0323# 2207-UR Cooling Tube 400A ( A, Bevel) a 4. T-99 a UR Inner Retaining Cap 400A (400A Bevel) 32. TN-0069* 049-UR Consumables Removal Tool. T Nozzle 4A 33. T-0994 T-0994 Silicone Lubricant 2ml 6. T Nozzle 60A 34. Torch, cable leads. See following pages for details. 7. T Nozzle 80A 3. Coolant Liquid. Details in the plasma catalog, section Accessories. 8. T Nozzle 30A * FULLY INTERCHANGEABLE AND COMPATIBLE WITH ORIGINAL PARTS, BUT DIFFERS FROM ORIGINAL DESIGN # THERMACUT ELECTRODES HAS TO BE USED WITH THERMACUT DESIGN COOLING TUBE, OTHERWISE IT DOESN T FIT TO THE TORCH, THERMACUT COOLING TUBE CAN BE USED FOR THERMACUT DESIGN ELECTRODES AND FOR ORIGINAL DESIGN TOO a BE USED ONLY AS A SET OF SHIELD, SHIELD CAP AND INNER RETAINING CAP, THIS COMPLETE SET IS INTERCHANGEABLE AND COMPATIBLE WITH ORIGINAL PARTS ## NOZZLES -UR IN SOME CASES CAN REQUIRE DECREASE OF GAS FLOW, OFFERS SAVINGS OF THE COSTS FOR OXYGEN OEM ORIGINAL PARTS -PRO SILVER PRO TECHNOLOGY INCREASES ELECTRODE LIFETIME SIGNIFICANTLY COMPARED TO STANDARD COPPER ELECTRODES SMART SOLUTION DESIGN IMPROVEMENTS THAT BRINGS ADDED VALUE SUCH AS IMPROVED LIFETIME OF CONSUMABLES, EXCELLENT CUT QUALITY, SPEED OR BETTER COST EFFECTIVENESS OF YOUR SYSTEM

6 Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD aluminium Torch, cable leads. See following pages for details.

7 Parts marked with a MUST Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD aluminium Item Part No.. Ref. No. Description Std. Pkg. Item Part No.. Ref. No. Description Std. Pkg.. T Shield Cap 4 30A 7. T Nozzle 400A (400A, Bevel) a 2. T-270 a UR Shield Cap 200A 8. T Swirl Ring 4A 3. T OEM Shield Cap A 9. T Swirl Ring 30A 4. T Shield 4A T Swirl Ring 200A. T Shield 30A 0 2. T Swirl Ring 260/400A a 6. T-96 a UR Shield 200A #22. T-9978# UR Electrode 4A a 7. T-97 a UR Shield 260A #23.c T-9920# 2208-UR Electrode 30A (Air) 8. T OEM Shield 400A #23.b T-497# 2208-AG Electrode, SilverEX- 30A (Air) 9.,0. T Inner Retaining Cap 4/30A #23.a T-9984# UR Electrode 30/200/260A 0. T Inner Retaining Cap 4/30A 24. T-90# UR Electrode 400A (400A Bevel) a. T-9 a UR Inner Retaining Cap 200/260A #2. T-9882# UR Cooling Tube A 2. T OEM Inner Retaining Cap 400A #26. T-0323# 2207-UR Cooling Tube 400A ( A, Bevel) 3. T Nozzle 4A *27. TN-0069* 049-UR Consumables Removal Tool 4. T Nozzle 30A 28. T-0994 T-0994 Silicone Lubricant 2ml. T Nozzle 200A 29. Torch, cable leads. See following pages for details. 6. T Nozzle 260A 30. Coolant Liquid. Details in the plasma catalog, section Accessories. * FULLY INTERCHANGEABLE AND COMPATIBLE WITH ORIGINAL PARTS, BUT DIFFERS FROM ORIGINAL DESIGN # THERMACUT ELECTRODES HAS TO BE USED WITH THERMACUT DESIGN COOLING TUBE, OTHERWISE IT DOESN T FIT TO THE TORCH, THERMACUT COOLING TUBE CAN BE USED FOR THERMACUT DESIGN ELECTRODES AND FOR ORIGINAL DESIGN TOO a BE USED ONLY AS A SET OF SHIELD, SHIELD CAP AND INNER RETAINING CAP, THIS COMPLETE SET IS INTERCHANGEABLE AND COMPATIBLE WITH ORIGINAL PARTS ## NOZZLES -UR IN SOME CASES CAN REQUIRE DECREASE OF GAS FLOW, OFFERS SAVINGS OF THE COSTS FOR OXYGEN OEM ORIGINAL PARTS -PRO SILVER PRO TECHNOLOGY INCREASES ELECTRODE LIFETIME SIGNIFICANTLY COMPARED TO STANDARD COPPER ELECTRODES SMART SOLUTION DESIGN IMPROVEMENTS THAT BRINGS ADDED VALUE SUCH AS IMPROVED LIFETIME OF CONSUMABLES, EXCELLENT CUT QUALITY, SPEED OR BETTER COST EFFECTIVENESS OF YOUR SYSTEM

8 Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD Torches and Cable leads back view

9 Replacement parts suitable for plasma cutting system HPR 30XD/HPR 260XD/HPR 400XD Torches and Cable leads Item Part No.. Ref. No. Description Std. Pkg. Item Part No.. Ref. No. Description Std. Pkg.. T Torch Q. D. (included 2pcs cooling tube UR)! KT Cable Leads 6m (20ft) w/ gas hose 2,4m (8ft) a. N B O-Ring! KT Cable Leads 7,m (2ft) w/ gas hose,8m (6ft) b. N S O-Ring! KT Cable Leads 7,m (2ft) w/ gas hose 2,4m (8ft) c. N-87 N-87 Conical Sealing! KT Cable Leads 0m (3ft) w/ gas hose,8m (6ft) 2. T Receptacle Q. D.! KT Cable Leads 0m (3ft) w/ gas hose 2,4m (8ft) 2a. N-808 O-KR-4x3,B O-Ring! KT Cable Leads m (0ft) w/ gas hose,8m (6ft) 3. T-769 T-769 Connector Tube HPR with O-Rings! KT Cable Leads m (0ft) w/ gas hose 2,4m (8ft) 3a. N S O-Ring! KT Cable Leads 20m (6ft) w/ gas hose,8m (6ft) 4. T Mounting Sleeve XD! KT Cable Leads 20m (6ft) w/ gas hose 2,4m (8ft)!. KT Cable Leads 2m (6ft) w/ gas hose,8m (6ft)!!! KT-43 DEMO HPRXD Torch + cable leads 0,8m, for exhibition only,inoperative!! KT Cable Leads 2m (6ft) w/ gas hose 2,4m (8ft) NS KT-477 K.HPRXD.4,M.6GAS Torch with Leads 4,m (6 )! KT Cable Leads 3m (0ft) w/ gas hose,8m (6ft) More types of cable leads are available on request! KT Cable Leads 3m (0ft) w/ gas hose 2,4m (8ft)! KT Cable Leads 4,m (ft) w/ gas hose,8m (6ft)! KT Cable Leads 4,m (ft) w/ gas hose 2,4m (8ft) a, b, c, 3, 3a T ! KT Cable Leads 6m (20ft) w/ gas hose,8m (6ft) Torch with leads available on request Torch Kit - set of spare parts for , contains items 3 (4 pcs), 3a (8 pcs), a (2 pcs),b ( pc), c ( pc), 2a ( pc), cooling tube UR, silicone lubricant T-0994! OHMIC CONTACT WIRE IS NOT PART OF THE CABLE LEADS!!! DEMO IS INOPERATIVE, FOR EXHIBITION PURPOSES ONLY! NS NOT SHOWN IN THE PICTURE Q.D. QUICK DISCONNECT ALL PARTS ARE WITH O-RINGS w/ WITH

10 CONSUMABLES SUITABLE FOR PLASMA CUTTING SYSTEMS HYPERTHERM HPR 30XD/HPR 260XD. NOW YOU CAN CHOOSE THE OPTIMAL SOLUTION FOR YOUR OPERATION. ONLY THERMACUT OFFERS YOU TO BE FREE TO CHOOSE OUR COMPLETE OFFERING OF CONSUMABLES AND SPARE PARTS WHICH ARE SUITABLE FOR HPR 30XD/HPR 260XD INCLUDES: Shields with special resistance against sticking melts. Electrodes with Silver PRO technology and SilverEX- electrodes allows you to increase lifetime comparing to ordinary copper electrodes. Two nozzle types one-piece and two-piece construction. IMPROVED SHIELD WITH MELT RESISTENT SURFACE The shields are protected by the special coating which increases the resistance against abrasion and melting comparing to the ordinary copper shield. Next improvement is the unique holes on the surface of the shield which are much less predisposed to be plugged comparing to the ordinary shield. Our design improvements result in: Decrease of your operation costs due to longer lifetime of the shield typically while cutting material thickness mm and more. Decrease of coolant consumption which is not necessary to cool our shield design. THERMACUT SHIELD CONSTRUCTION PROTECTING GAS FLOW OEM SHIELD REF. NO OEM SHIELD AFTER 00 STARTS MOLTEN METAL DURING BURN OUT AND CUTTING UNPROTECTED HOLES USED FOR PROTECTING GAS THERMACUT SHIELD REF. NO UR THERMACUT SHIELD AFTER 00 STARTS SPECIAL COATING RESISTS ABRASION AND MELTING METAL SPRAY DEFLECTOR DEFLECTS MOLTEN METAL

11 ELECTRODES FOR PLASMA CUTTING SYSTEMS HYPERTHERM HPR 30XD/HPR 260XD CHOOSE FROM THREE TYPES DETERMINED BY YOUR PLASMA OPERATION WORKLOAD AND TO OPTIMIZE YOUR COSTS COPPER ELECTRODES STANDARD LIFETIME FOR FAVOURABLE COSTS Ordinary copper electrode with standard lifetime and lower purchasing price. COPPER BODY HAFNIUM SILVER WRAP SILVER PRO ELECTRODES OPTIMUM COMBINATION OF COPPER AND SILVER MAKING LONGER LIFETIME Increase the performance of your plasma cutting system. Silver PRO electrodes are the optimal combination of a copper body and a silver insert which allows to reach: Better conductivity of heat. Optimum electrode cooling by the silver insert. Longer lifetime in comparison with copper electrodes. COPPER BODY SILVER INSERT HAFNIUM SilverEX- ELECTRODES FOR MAXIMUM PERFORMANCE OF YOUR SYSTEM SILVER BODY SilverEx- wholesilver electrodes allows you to get maximum productivity of your plasma cutting system. These electrodes are typically used for mechanized cutting of thicker materials, longer cutting and for multiple shifts operations. Main advantages of SilverEx- electrodes: Cutting speeds 20% faster comparing to the copper electrode depends on cutting conditions and machine settings. Excellent cooling due to better heat conduction from hafnium insert through silver body. 2. longer lifetime compared to the copper electrode. HAFNIUM TWO-PIECE NOZZLE REF. NO INNER COAT OUTER COAT PLASMA GAS VENTILATION CHOICE OF NOZZLE TYPES OUR DESIGNS INCLUDES EITHER STANDARD ONE-PIECE OR TWO-PIECE NOZZLE Two-piece nozzle for maximum performance and ideal cut quality, fully interchangeable with OEM parts. One-piece nozzle allows up to 0% oxygen savings and reduces the purchasing price which optimizes the ratio of price/performance. PLASMA CHAMBER COOLED PART ONE-PIECE NOZZLE REF. NO UR

12 The Thermacut difference: Thermacut provides you with the care you need for your complex plasma cutting system Your plasma cutting system is a complex piece of equipment. Thermacut offers not only replacement consumables, but also replacement torches and leads. We also offer you advice and training from our experienced Thermacut specialists to help you get the most out of your equipment. Our goal is to provide a complete care network for our customers, including: Free consumable samples: put our consumables to the test on your plasma cutting system. For more information please call: Supply our customers with a complete range of consumables, torches, and leads. Free introductory training for your plasma cutting operator. Providing free inspections of your torches and lead assemblies. Provide repairs for your damaged torches and lead assemblies. Training based on the most commonly-used plasma cutting systems in our lab. Additional products for use in the metal-cutting industry including laser and oxy-fuel. Control of technical conditions of cutting system. Measuring of conductivity of the coolant. Reasons to buy Thermacut parts: Our quality is equal to OEM quality, but with a much more reasonable cost. Our Sales Representatives not only assist you with purchasing our products, but are also technically trained and able to provide troubleshooting help as well as advice be it over the phone or on-site. We are able to provide you with not just consumables, but also replacement torches and lead assemblies. We offer the ability to repair your worn or damaged torch and lead sets. We can provide technical training focused on the most commonly-used plasma cutting systems.