EC Level Measurement Accessory. External Chamber K-TEK Products. Measurement made easy

Transcription

1 Data sheet DS/EC-EN Rev. I_02_2015 EC Level Measurement Accessory Measurement made easy External Chamber K-TEK Products Measurement made easy Features Provides for easy isolation from process vessel Use with magnetostrictive and guided wave radar transmitters to replace conventional displacer type transmitters and controllers Use with MS50 for externally caged float switch Designed to ASME B31.1, B31.3 as applicable Certification to NACE MR0175 or MR0103 available

2 K-TEK PRODUCTS K-TEK PRODUCTS MADE IN USA LOUISIANA, TAG0137 Sample Applications EC w/ MS50 for High Level Alarm K-TEK PRODUCTS EC w/ AT100 for Liquid to Liquid Interface Level Measurement KM26 w/ EC & MT5000 For Redundant Level Indication & Measurement Ordering Information EC.a.b.c.d.e.f.g.h.i.j.k.l.m - list additional required ordering codes separated by periods.a Chamber Material CST Carbon Steel LCS SS4 SS6 Low Temperature Carbon Steel 304 / 304L Stainless Steel 316 / 316L Stainless Steel.b Chamber Size (Chamber ID must be a minimum of larger than the float OD; when float is used.) in. NPS (MT5000 Transmitter Only) in. NPS (Chamber size must be a minimum of 1.0 in. (25 mm) greater than Float outside diameter when float is used) in. NPS (Chamber size must be a minimum of 1.0 in. (25 mm) greater than Float outside diameter when float is used) in. NPS (Chamber size must be a minimum of 1.0 in. (25 mm) greater than Float outside diameter when float is used).c Chamber Pipe Schedule (Wall Thickness) 10 Schedule Schedule Schedule 80.d Top Connection G B1 F D1 W1 Slip-On Flange Blind Flange with Mating Slip-On Flange with FNPT Weld Neck Flange Blind Flange with Mating Weld Neck Flange with FNPT Welded Flat Pipe Cap with FNPT.e Side Vent Connection; These can also be Flanged Connections, which could be the same as the side connections. N0 Branch Nipple for Socket Welding (Flat) N2E Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet 1 N2 Branch Nipple for Butt Welding N3E MNPT Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet 1 N3 MNPT Branch Nipple for Butt Welding C0E FNPT Half Coupling Connected to Chamber via Extruded Outlet 1 C0 X FNPT Coupling None 2 EC Level Measurement Accessory Data sheet

3 Ordering Information (continued) EC.a.b.c.d.e.f.g.h.i.j.k.l.m - list additional required ordering codes separated by periods.f Side Connection 1 C0 FNPT Coupling C0E FNPT Half Coupling Connected to Chamber via Extruded Outlet 1 C1 Socket Weld Half Coupling FE Weld Neck Flange connected to Chamber via Extruded Outlet 1 F0 Weld Neck Flange with Pipe Saddle F0E Weld Neck Flange connected to Chamber via Extruded Outlet with Pipe between Chamber and Weld Neck Flange 1 F1 F3 Weld Neck Flange with Weld-O-Let (Minimum Schedule 40 Chamber) Weld Neck Flange with Concentric Reducer F3E Weld Neck Flange with Concentric Reducer Connected to Chamber via Extruded Outlet 1 GE Slip-On Flange Connected to Chamber via Extruded Outlet 1 G0 Slip-On Flange with Pipe Nipple G1 Slip-On Flange with Weld-O-Let and Pipe Nipple (Minimum Schedule 40 Chamber) G3 Slip-On Flange with Concentric Reducer and Pipe Nipple G3E Slip-On Flange with Concentric Reducer and Pipe Nipple Connected via Extruded Outlet 1 N0 Branch Nipple for Socket Welding (Flat) N2 Branch Nipple for Butt Welding N2E Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet 1 N3 MNPT Branch Nipple N3E MNPT Branch Nipple, Connected to Chamber via Extruded Outlet 1 X None.g Side Connection 2 C0 FNPT Coupling C0E FNPT Half Coupling Connected to Chamber via Extruded Outlet 1 C1 Socket Weld Half Coupling FE Weld Neck Flange connected to Chamber via Extruded Outlet 1 F0 Weld Neck Flange with Pipe Saddle F0E Weld Neck Flange connected to Chamber via Extruded Outlet with Pipe between Chamber and Weld Neck Flange 1 F1 F3 Weld Neck Flange with Weld-O-Let (Minimum Schedule 40 Chamber) Weld Neck Flange with Concentric Reducer F3E Weld Neck Flange with Concentric Reducer Connected to Chamber via Extruded Outlet 1 GE Slip-On Flange Connected to Chamber via Extruded Outlet 1 G0 Slip-On Flange with Pipe Nipple G1 Slip-On Flange with Weld-O-Let and Pipe Nipple (Minimum Schedule 40 Chamber) G3 Slip-On Flange with Concentric Reducer and Pipe Nipple G3E Slip-On Flange with Concentric Reducer and Pipe Nipple Connected via Extruded Outlet 1 N0 N2 Branch Nipple for Socket Welding (Flat) Branch Nipple for Butt Welding N2E Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet 1 N3 MNPT Branch Nipple N3E MNPT Branch Nipple, Connected to Chamber via Extruded Outlet 1 X None Data sheet EC Level Measurement Accessory 3

4 Ordering Information (continued) EC.a.b.c.d.e.f.g.h.i.j.k.l.m - list additional required ordering codes separated by periods.h Botton Connection B2 Blind Flange with Mating Slip-On Flange with Plug B5 B7 B9S B9W D2 D5 D7 D9S D9W G F T3 T4P T5 T7 Blind Flange with Mating Slip-On Flange with Nipple, for Socket Welding (Flat) Blind Flange with Mating Slip-On Flange with Nipple, MNPT Blind Flange with Mating Slip-On Flange with Pipe Nipple and Slip-On Flange Blind Flange with Mating Slip-On Flange with Pipe Nipple and Weld Neck Flange Blind Flange with Mating Weld Neck Flange with Plug Blind Flange with Mating Weld Neck Flange with Nipple, for Socket Welding (Flat) Blind Flange with Mating Weld Neck Flange with Nipple, MNPT Blind Flange with Mating Weld Neck Flange with Pipe Nipple and Slip-On Flange Blind Flange with Mating Weld Neck Flange with Pipe Nipple and Weld Neck Flange Slip-On Flange with Float Stop Spring Weld Neck Flange with Float Stop Spring T0 with Socket Weld Half Coupling T0 with FNPT Half Coupling and Plug T0 with Pipe Nipple, for Socket Welding (Flat) T0 with Pipe Nipple, MNPT T9S T0 with Pipe Nipple and Slip-On Flange 1 T9W T0 with Pipe Nipple and Weld Neck Flange W2 Welded Flat Pipe Cap with Plug 1 W3 W0 with Socket Weld Half Coupling 1 W5 Welded Flat Pipe Cap with Nipple, for Socket Welding (Flat) 1 W7 Welded Flat Pipe Cap with Nipple, MNPT 1 W9S Welded Flat Pipe Cap with Pipe Nipple and Slip-On Flange 1 W9W Welded Flat Pipe Cap with Pipe Nipple and Weld Neck Flange 1.i.j.k.l.m Top Connection Size/Rating/Type *see Table 1 Side Vent Connection Size/Rating/Type *see Table 1 Side Process Connection Size/Rating/Type *see Table 1 Side Process Connection Size/Rating/Type *see Table 1 Bottom Connection Size/Rating/Type *see Table 1 Note: 1. Not an option with Carbon Steel or Low Temperature Carbon Steel chambers. 4 EC Level Measurement Accessory Data sheet

5 Table 1 Size 1/ 2-1/ 3 4 Pressure Rating Lapped Joint Flanges: L51 L53 L56 L59 L515 L525 L71 L73 L76 L79 L715 L725 L11 L13 L16 L19 L115 L125 L151 L153 L156 L159 L1515 L21 L23 L26 L29 L215 L251 L253 L256 L259 L2515 L2525 L31 L33 L36 L39 L315 L325 L41 L43 L46 L49 L415 L425 Raised Face SR51 SR53 SR56 SR59 SR515 SR71 SR73 SR76 SR79 SR715 SR11 SR13 SR16 SR19 SR115 SR151 SR153 SR156 SR159 SR1515 SR21 SR23 SR26 SR29 SR215 SR251 SR253 SR256 SR259 SR2515 SR31 SR33 SR36 SR39 SR41 SR43 SR46 SR49 SR415 Slip on Flanges: RTJ SJ51 SJ53 SJ56 SJ59 SJ515 SJ71 SJ73 SJ76 SJ79 SJ715 SJ11 SJ13 SJ16 SJ19 SJ115 SJ151 SJ153 SJ156 SJ159 SJ1515 SJ21 SJ23 SJ26 SJ29 SJ215 SJ251 SJ253 SJ256 SJ259 SJ2515 SJ31 SJ33 SJ36 SJ39 SJ41 SJ43 SJ46 SJ49 SJ415 Flanged Connections Tongue & Groove ST51 ST53 ST56 ST59 ST515 ST71 ST73 ST76 ST79 ST715 ST11 ST13 ST16 ST19 ST115 ST151 ST153 ST156 ST159 ST1515 ST21 ST23 ST26 ST29 ST215 ST251 ST253 ST256 ST259 ST2515 ST31 ST33 ST36 ST39 ST41 ST43 ST46 ST49 ST415 Male / Female SM51 SM53 SM56 SM59 SM515 SM71 SM73 SM76 SM79 SM715 SM11 SM13 SM16 SM19 SM115 SM151 SM153 SM156 SM159 SM1515 SM21 SM23 SM26 SM29 SM215 SM251 SM253 SM256 SM259 SM2515 SM31 SM33 SM36 SM39 SM41 SM43 SM46 SM49 SM415 Socket Weld Flanges: Raised Face SWR51 SWR53 SWR56 SWR515 SWR71 SWR73 SWR76 SWR715 SWR11 SWR13 SWR16 SWR115 SWR151 SWR153 SWR156 SWR1515 SWR21 SWR23 SWR26 SWR215 SWR251 SWR253 SWR256 SWR2515 SWR31 SWR33 SWR36 Raised Face WR51 WR53 WR56 WR59 WR515 WR525 WR71 WR73 WR76 WR79 WR715 WR725 WR11 WR13 WR16 WR19 WR115 WR125 WR151 WR153 WR156 WR159 WR1515 WR1525 WR21 WR23 WR26 WR29 WR215 WR225 WR251 WR253 WR256 WR259 WR2515 WR2525 WR31 WR33 WR36 WR39 WR315 WR325 WR41 WR43 WR46 WR49 WR415 WR425 Weld Neck Flanges: RTJ WJ51 WJ53 WJ56 WJ59 WJ515 WJ525 WJ71 WJ73 WJ76 WJ79 WJ715 WJ725 WJ11 WJ13 WJ16 WJ19 WJ115 WJ125 WJ151 WJ153 WJ156 WJ159 WJ1515 WJ1525 WJ21 WJ23 WJ26 WJ29 WJ215 WJ225 WJ251 WJ253 WJ256 WJ259 WJ2515 WJ2525 WJ31 WJ33 WJ36 WJ39 WJ315 WJ325 WJ41 WJ43 WJ46 WJ49 WJ415 WJ425 NOTES: 1. Extruded Outlets are full bore up to a maximum of See Note 1, on page Flat face flanges can be supplied in lieu of raised face. Replace "R" notation with "F". (i.e. For a ½ flat face Slip-On... SF51) 3. The items marked "" are not availabe per ASME B16.5. Tongue & Groove WT51 WT53 WT56 WT59 WT515 WT525 WT71 WT73 WT76 WT79 WT715 WT725 WT11 WT13 WT16 WT19 WT115 WT125 WT151 WT153 WT156 WT159 WT1515 WT1525 WT21 WT23 WT26 WT29 WT215 WT225 WT251 WT253 WT256 WT259 WT2515 WT2525 WT31 WT33 WT36 WT39 WT315 WT325 WT41 WT43 WT46 WT49 WT415 WT425 Male / Female WM51 WM53 WM56 WM59 WM515 WM525 WM71 WM73 WM76 WM79 WM715 WM725 WM11 WM13 WM16 WM19 WM115 WM125 WM151 WM153 WM156 WM159 WM1515 WM1525 WM21 WM23 WM26 WM29 WM215 WM225 WM251 WM253 WM256 WM259 WM2515 WM2525 WM31 WM33 WM36 WM39 WM315 WM325 WM41 WM43 WM46 WM49 WM415 WM425 Data sheet EC Level Measurement Accessory 5

6 Table 2 Flanged Connections (Continued) Weld-o-lets: Sock-o-lets: Thread-o-lets: Size Rating Designation Size Rating Designation Size Rating Designation 1/ 1/ 1/ SCH 160 SCH 160 SCH 160 SCH 160 SCH 160 W054 W075 W104 W154 W204 W058 W078 W108 W158 W208 W051 W071 W101 W151 W201 1/ 1/ Pipe Nipples: Plugs: Threaded Couplings: Size Rating Designation 1/ 1/ 1/ SCH 160 SCH 160 SCH N054 N074 N104 N154 N204 N058 N078 N108 N158 N208 N051 N071 N101 N151 N201 Size 1/ 1/ Rating Designation P053 P073 P103 P153 P203 P056 P076 P106 P156 P206 Size Rating Designation 1/ 1/ C053 C073 C103 C153 C203 C056 C076 C106 C156 C206 S053 S073 S103 S153 S203 S056 S076 S106 S156 S206 1/ 1/ Socket Weld Couplings: T053 T073 T103 T153 T203 T056 T076 T106 T156 T206 Female Threaded & Socket Weld Connection Designation FNPT Designation Size Designa- Size Rating tion 1/ 1/ SC053 SC073 SC103 SC153 SC203 SC056 SC076 SC106 SC156 SC206 1/ FN05 FN07 FN10 FN15 FN20 FSW Designation SW05 SW07 SW10 SW15 SW20 6 EC Level Measurement Accessory Data sheet

7 QUOTATION REQUEST: Tel: (1) / Fax: (1) quotes.ktek@us.abb.com Rep. Firm Phone # Contact Phone # Contact Fax # Customer Fax # Process Conditions: Qty EC Application for (circle one): Total Level Interface Level Operating Sp. Gravity Min. Sp. Gravity Second Specific Gravity (Interface) Dielectric Constant Fluid(s) Operating Temp Max Temp Operating Press Max Press Chamber Details: Chamber Material Flange Material Top Connection Type Size Rating Center to Center/Measuring Length Vent/Drain Type & Size Accessories: Furnish with (circle one) : AT100 MS50 KCAP400 MT5000 Other Process Connection Type Size Rating Note: When using Floats with a AT100 or MS50 in EC Chamber, there must be a minimum of Clearance between the Float and the ID of the chamber being used. /d B1 D1 F G Top Dimension B /efg C0 C0E C1 FE F0 F0E ML F1 F3 F3E GE G0 G1 Side G3 G3E N0 N2 N2E N3 Dimension A N3E X No Connection Notes: 1. Extruded outlet connections can be utilized as follows: *Stainless Steel: *Stainless Steel: Chamber Schedule Flange/Pipe Sizes COUPLING SIZES 10, &,, 1 1/4 40 & 1 1/4 *Includes SS4 and SS6 material types. Welded or seamless chambers can be extruded. Data sheet EC Level Measurement Accessory 7

8 B2 B5 B7 B9S B9W D2 Dimension B D5 D7 D9S D9W T3 T4P Bottom ML T5 T7 T9S & T9W WS W3 W5 W7 W9S W9W Dimension A /h Additional Ordering Codes Insulation: IH1 High Temperature Insulation, Float Chamber Only, 0.5 in. thick, max 250 o F (121 o C) IH1D High Temperature Insulation, Float Chamber & Top / Bottom Flanges, 0.5 in. thick, max 250 o F (121 o C) IH2 High Temperature Insulation, Float Chamber Only; 1.0 in. thick max. 500 o F (260 o C) Valves: IH2D High Temperature Insulation, Float Chamber &Top / Bottom Flanges; 1.0 in. thick max. 500 o F (260 o C) IH3 High Temperature Insulation, Float Chamber Only, 2.0 in. thick, max 900 o F (482 o C) IH3D High Temperature Insulation, Float Chamber &Top / Bottom Flanges; 2.0 in. thick max. 900 o F (482 o C) VV Vent Valve (Specify valve manufacture and model) DV Drain Valve (Specify valve manufacture and model) Code Stamps and Certificates CSU ASME Code Stamp U* (Per tag) CSM ASME Code Stamp UM* (Per tag) CSS ASME Code Stamp S* (Per tag) CRN Canadian Registration Number* CL General Certificate of Compliance Note: The following services selected will not appear in the model # on engineering drawings or nameplates. Engineering Documents GD1 Drawings for Approval - NOTE: Lead time will start after receipt of customer approved drawings GD2 Drawings for Record GD3 Certified as Built Drawings - NOTE: Lead time will start after receipt of Purchase Order GD4 Weld Map (Per Tag) GD5 Inspection and Test Plan Radiographic Services - Per Tag CRA Radiographic Examination on all Pressure containing Butt Welds / and all other pressure containing welds are Liquid Dye Penetrant Tested (Final Pass Only) CRB Radiographic Examination on all Pressure containing Butt Welds / and all other pressure containing welds are Liquid Dye Penetrant Tested (Root and Final Pass) CRC 10% Radiographic Examination on Pressure containing Butt Welds / 10% of other pressure containing welds are Liquid Dye Penetrant Tested (Final Pass Only) CRD 10% Radiographic Examination on Pressure containing Butt Welds / 10% of other pressure containing welds are Liquid Dye Penetrant Tested (Root and Final Pass) CRE Radiographic Examination on all Pressure containing Welds (Final Pass Only) CRF Radiographic Examination on all Pressure containing Welds (Root and Final Pass) 8 EC Level Measurement Accessory Data sheet

9 Liquid Dye Penetrant - Per Tag CNA Liquid Dye Penetrant Examination on all Pressure containing Welds (Final Pass Only) CNB Liquid Dye Penetrant Examination on all Pressure containing Welds (Root and Final Pass) CNC Liquid Dye Penetrant Examination on 10% of all Pressure containing Welds (Final Pass Only) CND Liquid Dye Penetrant Examination on 10% of all Pressure containing Welds (Root and Final Pass) Positive Material Identification CHC Positive Material Identification with Carbon Content CHD Positive Material Identification without Carbon Content Hydrostatic Examination CP1 Hydrostatic Examination - (10 Minutes) CP2 Hydrostatic Examination with Chart Recording - (30 Minutes) CP3 Hydrostatic Examination with Chart Recording - (60 Minutes) CP4 Hydrostatic Examination with Chart Recording - (120 Minutes) CPZ Custom Hydrostatic Examination Additional Services C2 Material Monitoring with Inspection Certificate 3.1 acc. EN (MTR) C3 Material Monitoring with Inspection Certificate 3.2 acc. EN (MTR) CH6 Ultrasonic Testing - Thickness Testing CHS Ultrasonic Testing - Shearwave CH5 Magnetic Particle Inspection/Testing STP Painting with standard ABB K-TEK paint (carbon steel non-wetted surfaces only) STS Special painting or surface treatment per customer specification CH7 Post Weld Heat Treatment CD1 ABB Standard Manufacturer s Data Records Indexed (all requested testing, drawings, C2 s, etc) as a single document and electronically transferred with no customer approvals required CDZ Special Manufacturer s Data Records, Indexed GW1 Equipment Weight Documention CHV Outside Hardness Testing (Outside Vendor) Origin Documents GS1 Certificate of Origin GS2 Certificate of Origin Notarized by Local Chamber of Commerce GS3 Certificate of Origin Legalized by Specific Country Chamber of Commerce - Lead Time may be Extended depending on Country GS4 Korean Foreign Trade certificate GS5 NAFTA Certificate GS6 EX-IM BANK Certificate (One per Tag) GS7 Approved Material List* Certifications CK Certificate of compliance for ANSI / ASME* CPE Calibration Certificate of Hydrotest Equipment C7 Helium leak test on pressure bearing parts CHA Intergranular Corrosion Destructive Test CHB Corrosive Test CHF Certificate of Surface Finish CHP Certificate of Passivation CHE Charpy Test NACE CN1 NACE (MR 0103) Hardness Certificate* (May require CHV) Consult Factory CN3 NACE (MR 0175 / ISO 15156) Hardness Certificate* (May require CHV) Consult Factory Pressure Equipment Directive K6 Pressure Equipment Directive Certificate of Compliance (SEP)* K8 Pressure Equipment Directive Declaration of Conformity (Category I - IV)* *Requires C2 or C3 in Additional Services Requires CP1, CP2, CP3, CP4 or CPZ in Hydrostatic Examination Data sheet EC Level Measurement Accessory 9

10 10 EC Level Measurement Accessory Data sheet

11

12 Contact us ABB Inc Swamp Road Prairieville, LA USA Phone: Service: Fax: Service Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts is forbidden without prior written consent of ABB. Data sheet DS/EC-EN Rev. I_02_2015 Copyright 2015 ABB All rights reserved 3KXL811001R4201