1 MACOR Machinable Glass Ceramic For Industrial Applications
2 A unique material MACOR Machinable Glass Ceramic MACOR machinable glass ceramic is recognized worldwide to be a major technological innovation, as well as a technical solution for a wide range of industrial applications. Opening a wide range of possibilities MACOR gives the performance of a technical ceramic with the versatility of a high performance polymer, while providing the machinability of a soft metal. As a result, MACOR is an outstanding engineering material which can quickly be designed into highly complex shapes, using conventional metalworking tools. Engineered to perfection MACOR can be considered unique as its composition comprises % fluorophlogopite mica and 4% borosilicate glass. Corning s unique production process results in Macor s microstructure that is a key to its versatile properties. General properties MACOR offers a unique combination of properties, unlike any other technical material. It is a white, nonwetting, odorless and non outgassing material that exhibits zero porosity. Extremely machinable, MACOR offers tight tolerances capabilities, allowing complicated shape design (optimal performances up to +/-.13 mm for dimensions, <. µm for finished surface and up to.13 µm for polished surface). MACOR remains continuously stable at 8, with a maximum peak at 1 under no load, and unlike ductile materials, doesn t creep or deform. Its coefficient of thermal expansion readily matches most metals and sealing glasses. As an electric insulator, particularly at high temperatures, it is excellent at high voltages and a broad spectrum of frequencies. Material Forms Corning supplies MACOR as slab and rod. High precision finished parts are manufactured by our specialist partners.
3 Key Benefits Product Process Easily machinable Withstands high temperatures Low thermal conductivity Holds tight tolerances Electrical insulator Zero porosity and no outgassing Strong & rigid Highly polishable can be soldered to a wide range of material Radiation resistant Lead free Short production process Raw Material Machining Ordinary machining tools Complex design shapes No post firing required Fast turnaround and cost effective Quick end-user delivery time Finished parts shipment Unrivalled properties combination - A wide range of possibilities Quickly - Accurately - Economically Industry Applications MACOR builds value in every field : Constant and ultra-high vacuum environments Laser technology Semiconductor / Electronic Aerospace / Space Medical/ Laboratory equipment Fixtures Chemical Automobile Military Nuclear...
4 Properties I. Thermal SI/Metric Imperial Coefficient of Expansion CTE x 1-7 / 4 x 1-7 / F CTE x 1-7 / x 1-7 / F CTE x 1-7 / 62 x 1-7 / F CTE x 1-7 / 68 x 1-7 / F Specific Heat, 2,79 kj/kg.19 Btu/lb F Thermal Conductivity, 2 1,46 W/m 1.16 Btu.in/hr.ft² F Thermal Diffusivity, 2 7,3 x 1-7 m²/s.28 ft²/hr Continuous Operating Temperature F Maximum No Load Temperature F II. Mechanical SI/Metric Imperial Density 2,2 g/cm 3 7 lbs/ft 3 Porosity % % Young s Modulus, 2 (Modulus of Elasticity) 66,9 GPa 9.7 x 1 6 PSI Poisson s Ratio,29.29 Shear Modulus, 2 2, GPa 3.7 x 1 6 PSI Knoop Hardness, 1g 2 2 Modulus of Rupture, 2 94 MPa 13 6 PSI (Flexural Strength) (Minimum specified average value) Compressive Strength 34 MPa 49 9 PSI (After polishing) up to 9 MPa 13 PSI III. Electrical SI/Metric Imperial Dielectric Constant, 2 1 khz 6, , GHz,64.64 Loss Tangent, 2 1 khz,4.4 8, GHz,2.2 Dielectric Strength (AC) avg. 2, under,3 mm thickness. 4 kv/mm 1143 V/mil Dielectric Strength (DC) avg. 2, under,3 mm thickness 129 kv/mm 3277 V/mil DC Volume Resistivity, Ohm.cm 1 17 Ohm.cm IV. Chemical Weight Loss (mg/cm 2 ) Solution ph Time Temp. Gravimetric % HCl (Hydrochloric Acid),1 24 hrs 9 ~ 1,2 N HNO 3 (Nitric Acid) 2,8 24 hrs 9 ~,6,1 N NaHCO 3 (Sodium Bicarbonate) 8,4 24 hrs 9 ~,3,2 N Na 2 CO 3 (Sodium Carbonate) 1,9 6 hrs 9 ~,1 % NaOH (Sodium Hydroxide) 13,2 6 hrs 9 ~ 1 Chemical durability Class DIN / NF ISO 719 Water HGB2 DIN Acid 4 DIN 2322 / ISO 69 Alkali A3
5 2-1 1,1 1, ,4 9, ,7 8,7 8, 4 7, , ,4 1,3 1,2 1,1 1, , Minimum specified Minimum average specified value average : 94 MPa value : 94 MPa ,6 1, 1,4 1,3 1,2 1, ,1,1 1 1 KHz KHz 1 KHz 2 Hz 1 KHz 2 Hz 1 KHz 1 KHz,1,1,1, DIELECTRIC DIELECTRIC CONSTANT CONSTANT Dielectric Constant Dielectric Constant 1,1 4 1, Loss Tangent LOSS TANGENT LOSS TANGENT Loss Tangent Log ρ, Ohm.cm Log ρ, Ohm.cm K KHz 2 Hz 1K KHz 1 1 KHz K KHz K 2 Hz Actual properties of specific production 2 batches may vary. 2 Stated general properties reflect results from regular tests on sample 1 1 KHz 1 KHz , DC VOLUME DC VOLUME RESISTIVITY RESISTIVITY,8 8 7 OF RUPTURE OF RUPTURE , Strength, MPa 1, 4 6, 1,8 Strength, MPa 1,6 CONDUCTIVITY CONDUCTIVITY Thermal Conductivity, W/m Thermal Conductivity, W/m 1, ,2 1, , quantities in Corning labs. Strength, PSI E x 16, PSI 6 1 YOUNG S YOUNG S Strength, PSI 8 7 E, GPa 1 12 E, GPa EXPANSION EXPANSION Thermal Expansion, L/L x 1-3 Thermal Expansion, L/L x E x 16, PSI Technical Data
6 For more information : Corning SAS - 7 bis avenue de Valvins Avon, France - Tel: MACOR is a registered trademark of Corning Incorporated, Corning, NY copyright 212 Corning Incorporated. All rights reserved Your Application